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Local Control Box Wiring Diagram: Packman Horizontal Fire-Tube Steam Boiler

This document contains a wiring diagram for a Packman horizontal fire-tube steam boiler with a rated capacity of 10,000 kg/h and a Kaveh burner model MFL1000. The diagram shows the electrical control panel and labels the wiring for various components including water pumps, temperature sensors, pressure switches, oil valves, motors and more. It also includes a legend listing the conditions that trigger each of 15 alarm sounds from the control panel.

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Bassil
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100% found this document useful (2 votes)
501 views11 pages

Local Control Box Wiring Diagram: Packman Horizontal Fire-Tube Steam Boiler

This document contains a wiring diagram for a Packman horizontal fire-tube steam boiler with a rated capacity of 10,000 kg/h and a Kaveh burner model MFL1000. The diagram shows the electrical control panel and labels the wiring for various components including water pumps, temperature sensors, pressure switches, oil valves, motors and more. It also includes a legend listing the conditions that trigger each of 15 alarm sounds from the control panel.

Uploaded by

Bassil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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A B C D E F G H I J

8 8

7 7

PACKMAN
6
HORIZONTAL FIRE-TUBE STEAM BOILER 6

5 LOCAL CONTROL BOX 5

4
WIRING DIAGRAM 4

3 3

RATED CAPACITY: 10'000 (kg/h)


2 2

BURNER MAKE: KAVEH


1
BURNER MODEL: MFL1000 1

ELECTRICAL CONTROL PANEL WIRING DIAGRAM


DRAWING TITLE: 2018/10/03 1/11 RAZAVI RAZAVI ZIAEE ZIAEE NTS.
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 ISSUE DATE SHEET No. DRAFTED BY CHECKED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

1- WATER PUMP.1 ON
7 7
2- STACK TEMP. HIGH

Low Low Water Level


3- 3PHASE ERROR
Alarm Sound (2) :
& Boiler High Pressure
4- LOW WATER
6 6
5- LOW LOW WATER

WATER STACK OIL OIL OIL


6- PRESSURE H.H
3PHASE
PUMP.1 TEMP. ERROR
VALVE.1 VALVE.2 VALVE.3
ON HIGH ON ON ON
7- BURNER FAULT
LOW LOW OIL WATER MOTOR
LOW PRESSURE PUMP PUMP.2 LOCK OUT
5 WATER H.H OIL PUMP
5
WATER ON ON
8- PRESSURE H.
BURNER PRESSURE IGNITION MOTOR MOTOR MOTOR
LOCK OUT LOCK OUT LOCK OUT
FAULT H. ON
Burner Lockout FAN
9- IGNITION ON
W. PUMP.1 W. PUMP.2

Alarm Sound (1) : & Stack High Temperature

& Boiler Low Water Level


10- OIL VALVE.1 ON
4 4

11- OIL VALVE.2 ON

12- OIL VALVE.3 ON

3 13- OIL PUMP ON 3

14- WATER PUMP.2 ON

15- MOTOR LOCK-OUT OIL PUMP


2 2

16- MOTOR LOCK-OUT FAN

17- MOTOR LOCK-OUT WATER PUMP.1

18- MOTOR LOCK-OUT WATER PUMP.2


1 1

DRAWING TITLE: FRONT VIEW OF ELECTRICAL CONTROL PANEL 2018/10/03 2/11 RAZAVI RAZAVI ZIAEE ZIAEE
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY
CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 ISSUE DATE SHEET No. DRAFTED BY CHECKED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

7
F1 F2 F3 F4 P.C 7
Q1

6 6

TV

5 5
R1 R2 R3 R4 R5 R6 R7 R8 R9

4 4

Q
KVL KVT KVS KPG KWP.1 KWP.2
Burner
D40 D40 D32 D09 D25 D25 Relay
LAL1

3 3

2 2

W1

W1
PE

PE

PE
U1

U1
V1

V1

L1

L2

L3
W
U

N
Z
V

Y
1 1

DRAWING TITLE: FRONT VIEW OF INSTRUMENT PANEL 2018/10/03 3/11 RAZAVI RAZAVI ZIAEE ZIAEE
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 ISSUE DATE SHEET No. DRAFTED BY CHECKED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

5/A.8
5/A.7

7 7
5/C.8

NC C NO
R S T
P.C
L3 L2 L1

6 6

I> I> I>

C22

5 5
C21
C12

C11
C2

C1

4
R S T 4

Q
MCCB
80A U1 V1 W1 U2 V2 W2 U3 V2 W2
U1 V1 W1 U2 V2 W2 U3 V2 W2
I> I > I >

3 L1 L2 L3 3

U V W Z X Y

L1 L2 L3 N U V W Z X Y
2 2

INCOMING

1 1

POWER CIRCUIT DIAGRAM


DRAWING TITLE: 2018/10/03 4/11 RAZAVI RAZAVI ZIAEE ZIAEE
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 ISSUE DATE SHEET No. DRAFTED BY CHECKED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

7 7

6 6

5 5

4 4

3 3

ST+ ST-
2 T+ T- 2

TR R1

N
1 1
LIGHTING
STACK
HIGH BURNER
TEMP. FAULT

DRAWING TITLE: COMMAND CIRCUIT DIAGRAM RAZAVI ZIAEE


2018/10/03 5/11 RAZAVI ZIAEE NTS.
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY ISSUE DATE CHECKED BY
CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 SHEET No. DRAFTED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

7 7

6 6

L1 L2 L12 L11

R2

5 5
L14 L16
L4 L5 L6 L15

P3

W2 B2

4 4

16

3 17 62 3

18 61 63 64 2
2

R5 R3 R7 R9 R6 R8

1 1

MOTOR LOCK MOTOR LOCK LOW LOW


LOW WATER PRESSURE H.H
OUT PUMP.1 OUT PUMP.2 WATER

DRAWING TITLE: COMMAND CIRCUIT DIAGRAM 2018/10/03 6/11 RAZAVI ZIAEE ZIAEE NTS.
RAZAVI
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY
CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 ISSUE DATE SHEET No. DRAFTED BY CHECKED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

7 7

6 6

5 5

4 4

2 3 4

3 3

2 2

Oil Valve.2 ON Oil Valve.3 ON


PRESSURE. H Ignition ON Oil Valve.1 ON

1 1

DRAWING TITLE: COMMAND CIRCUIT DIAGRAM 2018/10/03 7/11 RAZAVI ZIAEE ZIAEE NTS.
RAZAVI
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY
CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 ISSUE DATE SHEET No. DRAFTED BY CHECKED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

7 7

6 6

95 97

96 98

5 5

5 6

8 8

4 4
95 97 6 5

96 98

3 3

TV

2 2

N N

LOCK-OUT MOTOR LOCK-OUT


OIL PUMP FAN

1 1

DRAWING TITLE: COMMAND CIRCUIT DIAGRAM 2018/10/03 8/11 RAZAVI RAZAVI ZIAEE ZIAEE NTS.
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY
CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97
A B C D E F G H I J

8 8

7 7
+ - 3 N N 5 6
ST ST L1 L2 L11 L12 L4 L5 L6 R1 B1W1 R B W W2 R2 B2 1 N 2 N 4
TR P2 P1 P3 Z OV1 OV2 OV3 FM

6 6

HIGH/LOW PRESSURE SWITCH

GAS IGNITION TRANSFORMER


SAFETY PRESSURE SWITCH
ON/OFF PRESSURE SWITCH

PHOTOELECTRIC CELL
5 5
STACK TEMP. SENSOR

OIL VALVE.2
OIL VALVE.1
LEVEL CONTROL

OIL VALVE.3
4 4

3 3

2 2

1 1

DRAWING TITLE: LEGEND OF ELECTRICAL PANEL 2018/10/03 9/11 RAZAVI ZIAEE


RAZAVI ZIAEE NTS.
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY ISSUE DATE CHECKED BY
CLIENT: Syria Refinery SERIAL No.: 97-2134 DRAWING No.: PES-MFL1000-97 SHEET No. DRAFTED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 8

7 7

U3 V3 W3 U2 V2 W2 U1 V1 W1 L1 L2 L3 N PE
W.P.2 W.P.1 O.P FAN

6 6

5 5

LINE 380V 50HZ


WATER PUMP.1
WATER PUMP.2

OIL PUMP
4 4

FAN
3 3

2 2

1 1

DRAWING TITLE: LEGEND OF ELECTRICAL PANEL 2018/10/03 10/11 RAZAVI RAZAVI ZIAEE ZIAEE NTS.
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY DRAWING No.: PES-MFL1000-97 ISSUE DATE CHECKED BY
CLIENT: Syria Refinery SERIAL No.: 97-2134 SHEET No. DRAFTED BY APPROVED BY CONFIRMED BY SCALE
A B C D E F G H I J

8 LEGENDS: 8

TV Star-Delta Timer F1 Fan Feeding Fuses


KWP WATER Pump Contactor F2 Oil Pump Feeding Fuses
7 7
KPG Oil Pump Contactor F3 WATER Pump Feeding Fuses
KVL Fan Contactor F4 COMMAND Fuses
KVT Fan Contactor Delta F5
LIGHTING Fuses
6 KVS Fan Contactor Star LAL.1 Burner Programer 6

P. Pressur Switch TR THERMOREGULATOR


R1 Thermoregulator Alarm Relay PC CONTROL PHASE
R2 Burner Alarm Relay EM EMERGENCY PUSH BUTTON
5 5
R3 LOW WATER LEVEL OK Relay FM PHOTOELECTRIC CELL
R4 MUTE ALARM Relay S. AUXILIARY CIRCUITS SELECTOR
R5 LOW WATER LEVEL ALARM Relay ST. RELEASE PUSH BUTTON
4
R6 PRESSURE ALARM Relay SM MAIN Switch 4

R7 LOW LOW WATER ALARM Relay


R8 Pressure OK Relay
3 R9 LEVEL OK Relay 3

Z Ignition Transformer
OV1 Light Oil Valve 1
OV2 Light Oil Valve 2
2 2
OV3 Light Oil Valve 3
RVL Fan Termic Relay
RPG Light Oil Pump Termic Relay
RWP WATER Pump Termic Relay
1 1

DRAWING TITLE: LEGEND OF ELECTRICAL PANEL 2018/10/03 11/11 RAZAVI RAZAVI ZIAEE ZIAEE NTS.
STEAM BOILER: 10'000(kg/h)
PACKMAN COMPANY DRAWING No.: PES-MFL1000-97 ISSUE DATE CHECKED BY
CLIENT: Syria Refinery SERIAL No.: 97-2134 SHEET No. DRAFTED BY APPROVED BY CONFIRMED BY SCALE

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