User Manual. Automatic Horizontal Sliding Car Door. Component: VF7 Relay Electronic Module. V7.01.06-00
User Manual. Automatic Horizontal Sliding Car Door. Component: VF7 Relay Electronic Module. V7.01.06-00
MAN-MU00000V7ENGTC-02.2019
2
230 V
ENTRADAS / INPUTS
12...60 V DC 100...230 V AC N 5
8 CERRAR
SALIDAS / OUTPUTS CLOSE ATENCIÓN / CAUTION
NO ABRIR LA TAPA
11 0V
32 31 ABIERTA DO NOT OPEN THE COVER
OPEN PE 6
10 COM
30 33
CERRADA
CLOSED 9 OUT +12 V EN 12016: 2013 INMUNIDAD NIVEL INDUSTRIAL
34 35
12...60 V DC 100...230 V AC EN 12016: 2013 IMMUNITY INDUSTRIAL LEVEL OFF ON
12 ABRIR L 7
38 37 REABRIR OPEN
RE-OPEN
36 39 ALIM. SUPPLY
OBSTRUCCIÓN 100...230 VAC
OBSTRUCTION ENTRADAS PRIORITARIAS / PRIORITY INPUTS
40 41
FALLO MOTOR
44 43 BARRERA
BARRIER REABRIR SEÑAL DE PISO
RE-OPEN 21 26 FLOOR LEVEL QCI-VF.7A.C.I.0.EE U 56
FAILURE
42 45
SOBRETEMPERATURA OUT +12 V CERRAR LENTO
23 25 SLOW CLOSE
46 47 OVERTEMPERATURE FALLO V 57
BARRERA 22 24 CONTACTO DE BYPASS
BARRIER BYPASS CONTACT
M W 58
FAILURE
PUERTO COM
COM PORT
PE 59
13 OK ESTADO
OK STATUS
ENCODER
55
Optional
LANDING FLOOR
ALIMENTADOR DE RELLANO PISO
EMERGENCIA 66
CONTROL VF4+
EMERGENCY 67
26 FLOOR / PISO
SUPPLIER
23 12 V COM
BATTERY
ON 1 BAT BATERIA
OFF 2 ON
INPUTS STANDBY
29
ENTRADAS ESTADO
(yellow / amarillo)
28
FUSE 20A
1 2
ON OFF
12 V 2 Ah
VF7 Relay
CONNECTION
INPUTS / OUTPUTS
4 - 7 Power Supply
The circuit has been designed to operate with a main supply of 230 V AC (+10%,-15%, 50
or 60 Hz).
The VF7 Relay incorporates a soft-start system to control the bulk capacitors charge and
prevent short circuits.
Note: It is important that the Door Operator Module has a good earth connection.
8-12 Inputs
The circuit can work with external voltage inputs or internal voltage input (voltage free
contact).
8 Close signal
This signal is used for ordering the door to close. With an external voltage input the
voltage required can be from 12 V DC to 60 V DC or 60 VAC to 125 V AC between this
input and common (10).
Note: For other values contact Fermator aftersales.
With an internal voltage input the voltage provided is 12 V DC between this input and
Out +12 V (9).
9 12 Volt
Isolated 12 Volts output available to control the door through a voltage free contact.
Features are:
a) This supply must only be used for this purpose.
b) This contact must be isolated from any other power supply.
10 Common
Is the reference used for the opening and closing signal.
11 0 Volts
Is the opposite pole to 12 V, in the case of using internal voltage it should be connected
to common input.
VF7 Relay 3
INPUTS / OUTPUTS
12 Open Signal
Is a signal that orders the door to open. With an external voltage input the voltage required
can could be from 12 V DC to 60 V DC or 60 V AC to 125 V AC between this input and
common (10).
Note: For other values contact Fermator aftersales.
With an internal voltage input the voltage provided is 12 V DC between this input and
Out +12 V (9).
13 Com Port
PUERTO COM
The serial port is used to connect with external devices, interfaces and COM PORT
future expansion devices. Operating speed 1.200 Baud per second,
13
current loop.
21 - 26 Priority Inputs
21 Reopen
This signal maybe used to connect the cabin "door open" button, an external barrier or
other devices. In order to active this signal connect the re-open input (21) with the +12 V
(23). Use voltage free contacts. The reopening signal has priority over the closing signal.
22 BARRIER FAILURE
This input is used to detect a failure from the Photoelectric Barrier installed.
23 Out +12 V
Isolated 12 Volts output available to activate the priority inputs via a voltage free contact.
Features are:
a) This supply must only be used for this purpose.
b) This contact must be isolated from any other power supply.
24 Bypass contact
This signal is used to connect an external security switch to detect door closed position.
25 Slow Closing
This signal is used for ordering the door to close slowly. The slow signal has priority over
the control signals and the barrier. It is provided to work with fire fighting systems.
26 Floor Level
This input is used to connect the external emergency supplier that allows the opening
manoeuvre in the case of power failure. Fermator emergency supplier uses a battery of 12
V, capable of prov iding power for 15 seconds for a passengers rescue.
4 VF7 Relay
INPUTS / OUTPUTS
• Open
LED indicator and relay activated when the
doors are fully open.
• Closed
LED indicator and relay activated when the
doors are fully closed and locked.
• Photocell
LED indicator and relay activated when
the photocell or the reopening input is
operated.
• Obstruction
LED indicator and relay activated when an
obstacle is detected that stops the doors
from closing. The signal will reset when
the doors reach the opened or closed
position.
• Light curtain
LED indicator and relay activated when a failure occurs on the light curtain.
• Temperature
LED indicator and relay activated when the VF temperature or motor temperature exceeds
the safety limit. When this output is activated the controller must give the order to the
cabin to go to the next floor, open the door to let out the passengers and stop applying
voltage to the motor.
• Status
Blinking green LED indicating proper working conditions. If an OK STATUS
alarm occurs the LED illuminates red.
55 Encoder
ENCODER
An integral quadrature pulse encoder is connected to this input. The
purpose of the encoder, which is situated inside the motor, is to inform
the control of the exact position and speed of doors.
The software V7.01.06-00 is not compatible with the Fermator 55
asynchronous motor.
56 - 59 Motor
Output to the 3 phase motor varying the voltage and frequency to MOTOR
control speed and torque.
U 56
VF7 Relay power supply switch has to be turned off before disconnecting V 57
the motor power connector.
M
Note: Never change the motor with the circuit in power on. W 58
PE 59
60 On / Off Switch
Disconnects the unit from the 230 V AC mains supply.
VF7 Relay 5
GRAPHIC INTERFACE
Three main objectives can be achieved with the VF7 Relay graphic interface:
1. To detect possible alarms or errors in the unit (Alarms Menu).
2. To see the parameters value and active signals (Monitor Menu).
3. To modify the internal program parameters and options (Programming Menu).
Once the unit is connected it will show the software version Fermator V7.01.06-00 .
There are four main menus with different submenus: Alarms Menu, Monitor Menu, Programming
Menu and Settings Menu.
Menu alarm
6 VF7 Relay
GRAPHIC INTERFACE
The Alarms Historic shows the last ten alarms activated in the unit.
The VF7 Relay graphic interface shows the active alarm while the alarm is active.
When the alarm is disabled the VF7 Relay returns to the last screen before the alarm appearance.
VF7 Relay 7
GRAPHIC INTERFACE
Alarm Counters
Motor Overtemperature Number of times that the Motor overtemperature alarm has been activated. -
Motor Crit. Overtemp. Number of times that the Motor critical overtemperature alarm has been activated. -
VF7 Overtemperature Number of times that the VF7 Relay overtemperature alarm has been activated. -
VF7 Crit. Overtemp. Number of times that the VF7 Relay critical overtemperature alarm has been activated. -
Controller Failures Number of times that the Controller Failures has been activated. -
Motor disconnections Number of times that the motor has been disconnected. -
Motor Number of times that the motor alarm has been activated. -
Wrong calibration Number of times that the Wrong calibration alarm has been activated. -
Calibration Number of times that the Calibration alarm has been activated. -
Referencing Number of times that the Referencing alarm has been activated. -
Belt Number of times that the Belt alarm has been activated. -
Learning Number of times that the Learning alarm has been activated. -
Encoder Number of times that the Encoder alarm has been activated. -
Friction Number of times that the Friction alarm has been activated. -
Bypass Number of times that the Bypass alarm has been activated. -
Shortcircuits Number of times that the short-Circuit alarm has been activated. -
UnderVoltages Number of times that the UnderVoltage alarm has been activated. -
Memory Number of times that the Memory alarm has been activated. -
Softstart Relay Number of times that the Softstart Relay alarm has been activated. -
Description Alarms
Motor The motor coil has reached The door could have high friction. Check the mechanical part. The alarm is disabled
Overtemp. 125ºC The door could be blocked Check the motor. when the motor
The VF7 Relay remains in during the opening/closing reaches 105ºC or after
normal operation. movement. 3 minutes without
The motor could be damaged. measurements.
Motor Critical The motor coil has reached The door could have high friction. Check the mechanical part. The alarm is disabled
Overtemp. 140ºC. The door could be blocked Check the motor. after 5 minutes.
The VF7 Relay stops the during the opening/closing
normal operation. movement.
The motor could be damaged.
VF7 The VF7 Relay has reached The door could have high friction. Check the mechanical part. The alarm is disabled
Overtemp. 90ºC. The VF7 Relay metal cover may Tighten the screws of the when the VF7 Relay
The VF7 Relay remains in not be making good contact. metal cover. reach 70ºC.
normal operation. Check that the VF7 Relay is
installed on a metal surface.
VF7 Critical The VF7 Relay has reached The door could have high friction. Check the mechanical part. The alarm is disabled
Overtemp. 105ºC. The VF7 Relay metal cover could Tighten the screws of the when the VF7 Relay
The VF7 Relay stops the not be making good contact. metal cover. reach 70ºC.
normal operation. Check that the VF7 Relay is
installed on a metal surface.
Open A blockage has been The mechanical part may not be Check the mechanical part. Push the OK button.
Obstruction detected during the opening correctly installed. Check the Bypass contact. The alarm is disabled
movement in normal The Bypass contact could be after 10 seconds.
operation or in referencing damaged.
mode and bypass remain
activated.
8 VF7 Relay
GRAPHIC INTERFACE
Description Alarms
Controller An obstruction has been The lift controller could has some Check the lift controller. Push the OK button.
Failures performed in salve mode problems. Check the signal wires. The alarm is disabled
and the lift controller does after 15 seconds.
not reopened.
Motor The unit does not receive a The motor is disconnected. The motor must be Push the OK button.
Disconnect signal from the Motor. connected
If the Motor protection
disconnected has been
activated.
Motor The unit does not receive a The Motor wire could be Check the motor wire. Push the OK button.
correct signal from the Motor. damaged. Check the motor. The alarm is disabled
The Motor could be damaged. Check the mechanical part. after 20 seconds.
The mechanical part could not be
correctly installed.
Wrong When power on, the encoder The motor or the circuit has been Carry out a calibration. Push the OK button.
Calibration. was not detected correctly changed, and a new calibration
by the circuit has not been yet completed.
Calibration. The VF7 Relay can The motor encoder signals are Check the encoder wire. Push the OK button.
not complete the Motor not arriving correctly to the VF7 Carry out a calibration.
Calibration process. Relay.
Referencing The VF7 Relay can not The learning process has not Carry out a learning Push the OK button.
recognize the clear opening. been carried out. process.
The VF7 Relay remains in
normal operation.
Belt The belt is broken. The belt could be damaged. Check the mechanical part. Push the OK button.
The pulley could be damaged.
Learning The VF7 Relay can not The mechanical part may not be Carry out a learning Push the OK button.
complete the learning correctly installed. process.
process.
Encoder The unit does not receive a The encoder wire could be Check the encoder wire. Push the OK button.
signal from the encoder. damaged. Check the motor.
The encoder could be damaged.
Friction The door has high friction. The mechanical part may not be Check the mechanical part. Push the OK button.
The VF7 Relay remains in correctly installed.
normal operation.
Bypass The bypass contact The bypass contact could have Check the bypass contact. Complete cycle to close
remained closed but the short-circuit or be disconnected. and open with contact
door is open or the bypass connect, carry out a
contact remained in open but learning process, or
the door is closed. change the parameter
The VF7 Relay remains in of bypass contact
normal operation. connect to circuit.
Shortcircuit The power module has been The motor could be short- Check the motor wire. Push the OK button.
short-circuited. circuited. Check the motor. The alarm is disabled
If 3 short-circuits take place VF7 Relay malfunction. after 10 seconds.
in one minute the alarm will
be permanent activated.
UnderVoltage The internal voltage The VF7 Relay could have some Disconnect all inputs and The internal voltage
decreases under 13V internal problems. outputs reached 15V
Memory The memory is failing. The VF7 Relay could have some Return to Factory settings. Return to factory
internal problems. settings.
Softstart Failure to switch the soft- The VF7 Relay could have some Contact Fermator aftersales. Push the OK button.
Relay start relay. internal problems.
The VF7 Relay remains in
normal operation.
Remark: If the incidence is not solved with the previous tips please contact Fermator aftersales.
VF7 Relay 9
GRAPHIC INTERFACE
Menu monitor
The Monitor Menu displays the VF7 Relay parameters in real time.
Monitor Parameters
10 VF7 Relay
GRAPHIC INTERFACE
Monitor Door
Position Position of the door in m, indicating the zero point with the door closed and the clear m
opening + Clutch length with the door open.
Status Status of the door (Door closed, Door opened, Closing door, ...). -
CDL Door with Car Door Lock (automatic detection during auto adjustment). -
Friction Friction value detected during the auto adjustment. Frictionless door when this Scaled from 0 to 150
parameter is 0.
Bypass Length The distance from closed door position to open bypass contact detected during the m
learning process.
Monitor Motor
Voltage Voltage that the circuit applies to the motor (V). V (RMS)
Speed limited by This is the maxim speed in closing limited by the kinetic energy. m/s
kinetic energy * This parameter is hidden if the option “Energy limit” is disable.
Monitor Inputs
Monitor Outputs
VF7 Relay 11
GRAPHIC INTERFACE
Monitor Counters
Security Device Faults Number of times the light curtain blocked more than 2 minutes or Barrier failure activates -
Monitor Information
Menu program
The Menu Program displays the VF7 Relay internal parameters an options.
1. Select the parameter / option to be modified and push the button to enter in modify mode.
2. The parameter value or option status will appear blinking; push the or button
12 VF7 Relay
GRAPHIC INTERFACE
Program options
Program Options
Options basic
Control Master The unit will execute the instructions directly. Example: Curtain activation will cause the doors
to re-open immediately without any signal from the lift controller.
Slave There is no automatic reopen movements. The doors will only react to an instruction given by
the main lift controller. Example: When the light curtain detects an obstacle instead of reopen
automatically the VF7 Relay module will send a signal to the lift controller with the Light Curtain
output (42, 43, 44). The main lift controller must remove the close signal and active the open
signal.
Rotation Sense Clockwise (CW) During the opening movement the motor will rotate clockwise.
Counterclockwise During the opening movement the motor will rotate counterclockwise.
(CCW)
VF7 Relay 13
GRAPHIC INTERFACE
The unit will be controlled by a single input. Any voltage between 12 V DC to 60 V DC or 60 V AC to 125 V AC
applied between terminals 8 & 10 will close the doors. Without an active input the door remains open. The open
input is not used.
2 Inputs
The unit will be controlled by two independent inputs. Any voltage between 12 V DC to 60 V DC or 100 V AC to 230
V AC applied between terminals 8 & 10 will cause the doors to close. And between terminals 10 & 12 will cause
the doors to open. In the absence of a signal the doors will remain static. If both inputs are applied then the open
signal has priority.
Bypass Connected This option is to inform the circuit that the closed door contact is connected to the circuit. In the event that it is
to circuit connected to the circuit, it enables the options referring to the Bypass, otherwise these options are hidden.
Barrier Barrier installed. The blocked signal must be connected to Re-open input and the failure signal
must be connected to Barrier failure input.
Program Options
Options interact
Priority Input Open In the event that an open signal and a close signal are activated at the same time the door must open.
Close In the event that an open signal and a close signal are activated at the same time the door must close.
Stop In the event that an open signal and a close signal are activated at the same time the door must stop.
Slow Close In the event that an open signal and a close signal are activated at the same time the door must close
in slow speed.
No Test priority If enabled the Test manoeuvre does not have priority over the input signals.
• Rotates the screen display: Push the and button during 1 seconds.
HK Firefight If enabled, the first opening operation after a power up it is totally "slave".
14 VF7 Relay
GRAPHIC INTERFACE
Program Options
Slow close signal Action Slow close is performed when the Slow close input is activated.
Command Slow close / open is performed when the Slow close input and Close / Open inputs are activated.
Unlock on standby If enabled, with the clutch / CDL fully closed the VF7 Relay opens the clutch / CDL only if the closing signal is
removed or after a delay time (Eco Delay). Once the clutch is open the VF7 Relay remains in standby. (This option
is not compatible with Eco Mode No).
Signal Clo. by When it is active the closed signal output takes the value of the bypass input.
Bypass* IMPORTANT: With this option enabled it is possible to have a output signal open and close active at the same time.
* This option is hidden if the option “Bypass Connected to circuit” is disconnected.
Bypass Function* When it is active after a power blackout the VF7 Relay will only need to reach the closed door position once
(detection of Bypass contact transition closed to open) to apply the normal speed profile.
IMPORTANT: The bypass contact must be installed before carrying out the door learning process. If the bypass
contact is removed or changes its position a door learning process has to be repeated.
* This option is hidden if the option “Bypass Connected to circuit” is disconnected.
Change rotation When it is active the option "Rotation Sense" is auto detected during the learning process.
by Bypass * * This option is hidden if the option “Bypass Connected to circuit” is disconnected.
Close Anticipated The Closed output is activated when the door is closed but doesn't need the Clutch to close. This signal is activated
when the door arrives to the distance of the “Clutch Length”.
Open Anticipated The Open output is activated when the door is within 50 mm of fully open.
Barrier fail. Only When it is active the Barrier failure output will only be activated when the door is closing.
Close
Program Options
NC Open If enabled, Open signal is activated without voltage (Normally closed contact).
NC Close If enabled, Close signal is activated without voltage (Normally closed contact).
NC Slow Close If enabled, Slow close signal is activated without voltage (Normally closed contact).
NC Floor level If enabled, Floor level is activated without voltage (Normally closed contact).
NC Reopen If enabled, Reopen signal is activated without voltage (Normally closed contact).
NC Curtain Error If enabled, Light Curtain is activated without voltage (Normally closed contact).
NC Bypass If enabled, Close position is activated without voltage (Normally closed contact).
Program Options
Options functions
Eco Mode No The VF Relay always applies the Close Maintenance Torque.
Control* The VF7 Relay stops applying the Close Maintenance Torque if the closing signal is
removed.
* Only selectable with option basic “Inputs Number” in two inputs
Close delay* The VF7 Relay stops applying the Close Maintenance Torque if the closing signal is
removed and the programmable time delay has finished (Eco delay).
* Only selectable with option basic “Inputs Number” in two inputs
Control delay* The VF7 Relay stops applying the Close Maintenance Torque after a programmable time
delay (Eco delay) since the door is closed.
* Only selectable with option basic “Inputs Number” in one inputs and Unlock on standby
activated.
VF7 Relay 15
GRAPHIC INTERFACE
Program Options
CDL Electronic
If enabled, after a power failure the VF Relay opens the Car Door Lock if the cabin is at floor level.
Barrier timer* If enabled, an intelligent timer is used in case of a barrier permanent obstruction. The protection is disabled
after 2 minutes permanently blocked. If a physical obstruction occurs during the next closing movement, the
VF7 Relay reopens and wait 2 minutes before closing again. If another physical obstruction occurs during the
next closing cycle the VF7 Relay reopens and wait 4 minutes before closing again. Finally, if another physical
obstruction occurs during the next closing cycle the VF7 Relay reopens and remains open. The photocell or
curtain is enabled again when there is not any physical obstruction during the closing movement.
* This option is hidden if the option “Security Device” is None.
Temperature Drive When the overheating alarm is active the circuit does not allow the door closing cycle.
Protection
Lift When the overheating alarm is active the lift does not allow the door closing cycle.
Energy limit The circuit limits the maximum velocity in order not to exceed a kinetic energy of 10 joules.
Obstruction Backstep If enabled and an obstruction occurs in the opening or closing movement the VF7 Relay makes a backward
movement and waits a delay time (Backstep delay).
E.P.S. Slave If enabled, the Emergency Power Supplier will not open the door if the closing signal is activated.
E.P.S. Open Clutch If enabled, the Emergency Power Supplier will only open the car door clutch.
Op. Static Torque If enabled, a constant torque will be applied when the door is completely open.
Clo. Static Torque If enabled, a constant torque will be applied when the door is completely closed. Closing constant torque will
be applied according to the Eco Mode selected option.
Standby Hold If enabled, The circuit maintains the door stopped in any position of the clear opening. In this case the
parameters “Hold torque” and “Standby Hold Time” are enabled otherwise these parameters are hidden.
Motor protection If enabled, The circuit checks if the motor is connected. In the event the motor is disconnected the circuit has
disconnec. an alarm.
Program parameters
16 VF7 Relay
GRAPHIC INTERFACE
Open profile
Close profile
Program Parameters
Parameters generals
Gear ratio Gear ratio when a reduction pulley is used. - 1.00 10.00
Program Parameters
Parameters speeds
Open Initial Speed The initial speed at opening. (m/s) 0.025 0.100
Close Initial Speed The initial speed at closing. (m/s) 0.025 0.100
Open Proximity Speed The approximation speed at opening. (m/s) 0.025 0.100
Close Proximity Speed The approximation speed at closing. (m/s) 0.025 0.100
Program Parameters
Parameters lengths
Open Length Door clear opening + Clutch length. (m) 0.100 5.000
Open Initial Length The space at the initial opening movement. (m) 0.001 0.100
Close Initial Length The space at the initial closing movement. (m) 0.001 0.100
Open Proximity Length The space at the final opening movement. (m) 0.001 0.040
Close Proximity Length The space at the final closing movement. (m) 0.001 0.040
Clutch Length The required space to open/close the Clutch. (m) 0.000 0.100
In the event that the operator has not a Clutch (semi-automatic) put this value to 0.
VF7 Relay 17
GRAPHIC INTERFACE
Program Parameters
Parameters lengths
Additional Clutch Additional clutch movement to personalize the opening distance in (m) 0.000 0.200
Movement emergency mode.
Backstep length Length of the backwards movement (Obstruction Backstep option). (m) 0.010 0.150
* This parameter is hidden if the option “Obstruction Backstep” is disabled.
Program Parameters
Parameters torques
Max open torque Maximum torque in the opening movement. (Value 0 is disableds the limit (N·m) 1 4.0
torque).
Max close torque Maximum torque in the closing movement. (Value 0 is disableds the limit (N·m) 0.5 3.0
torque).
Hold torque* Torque applied to maintain the door stopped in any position of the clear (N·m) 0.5 1.5
opening.
* This parameter is hidden if the option “Standby Hold” is disabled.
Final Constant Torque* Static torque applied to maintain the door stopped in open positions. (N·m) 0.1 1.1
* This parameter is hidden if the option “Op. Static Torque” is disabled.
Clo. Final Constant Torque * Static torque applied to maintain the door stopped in closed positions. (N·m) 0.1 1.1
* This parameter is hidden if the option “Clo. Static Torque” is disabled.
Program Parameters
Parameters times *
* This menu is hidden if the option “ECO mode” is “No” or “Control” and the options “Obstruction Backstep” and “Standby Hold ” are disabled.
Eco Delay* Programmable time delay (Eco mode option). (s) 1 300.0
* This parameter is hidden if the option “ECO mode” is “No” or “Control”.
Backstep delay* Programmable time delay (Obstruction Backstep option). (s) 0 5.0
* This parameter is hidden the option “Obstruction Backstep” is disabled.
Time standby Hold* Programmable time during the hold voltage is applied. (s) 0 1.800.0
* This parameter is hidden if the option “Standby Hold ” is disabled.
18 VF7 Relay
GRAPHIC INTERFACE
Program actions
Program Actions
Test Carries out a door open or close cycle to verify proper operation.
Door Learning Carries out a Door Learning process to set up the door.
If the Motor calibration has not been completed before, it will be carried out during this process.
This process must be Carries out without the landing door coupled.
The door will carry out a close movement and then will carry out two complete movements to detect the clear
opening. From the information obtained the microprocessor will calculate the acceleration and deceleration ramps
to give the optimum control of the doors. Once the learning process has been completed the parameters are stored
in non-volatile EEPROM.
Learning process:
1. The door will close completely in slow speed until the end to detect the 0 position. If the first movement is
not “close” and the “Bypass Connected to circuit” is connected and “Change rotation by Bypass” activated
the VF7 Relay will arrive at open position, and will automatically change the rotation sense. Then it will
start to close.
2. The door will open slowly counting the pulses from the encoder until it reaches the open mechanical stop.
”When it starts to open, it is necessary to open the CDL with by hand”.
3. The door will close after a short delay. It will calculate the acceleration and deceleration ramps to give the
optimum control of the doors.
Note: If the last movement is not “close” without “Bypass Connected to circuit” it is necessary to change the
rotation sense and restart the Door Learning process.
Program calibration
Program Calibration
Calibration The motor calibration process has to be carried out to detect the electrical characteristics of the motor
installed.
The calibration has to be done only once when the motor or the VF7 Relay module are replaced.
Before carrying out the motor calibration place the door in the middle position.
To perform an optimal calibration of the motor installed the process has to be performed without charge.
Never perform calibration with the car door and landing door coupled.
Menu configuration
VF7 Relay 19
GRAPHIC INTERFACE
Settings Menu
Guide Starting guide to configure main parameters and options in VF7 Relay. The following steps have to be followed in
order to configure VF7 Relay according to the Guide:
1. Language: select Language.
2. Door model: select door opening according to the door where VF7 Relay has been installed (T1, T2, T3,
T4, C2, C4, C6 or C8).
3. Control: select if the VF7 Relay will operate in Master mode or Slave mode.
4. Rotation sense: select whether the rotation sense of the motor is Clockwise(CW) or Counter-clockwise(CCW).
5. Inputs: select if the VF7 Relay will operate with 1 Input or 2 Inputs.
6. Moving mass: adjust the mass of the door where the VF7 Relay has been installed.
7. Clutch length: introduce the length of the belt pulling rod.
In the event that the operator has not a Clutch (semi-automatic) put this value to 0.
8. Gear ratio: introduce the gear ratio when the motor has reduction.
9. Pinion perimeter: introduce the perimeter of the pinion.
10. Learning: with the load connected to the motor belt, initiate the learning process.
When making the first start-up in a VF7 Relay replacement the menu will be automatically opened so as to
configure the parameters related to the door where the VF7 Relay will be replaced.
Password Entering the correct password the advanced menu will be unlocked.
INSTALLATION PROCESS
The whole installation process has to be carried out when a new circuit board is installed on a door.
1. Connections
• Connect the motor wire and encoder wire (#55, #56, #57, #58, #59).
• Disconnect all other inputs and outputs.
• If it has been installed the Bypass to the VF7 Relay, Connect the bypass wire (#23, #24).
• Connect the 230 V AC mains supply to the controller (#5, #6, #7).
2. Switch on the VF7 Relay door controller button I/O in the front of the box.
3. Follow the Guide for configuration of VF7 Relay main parameters if the circuit board is a replace-
ment.
Starting guide to configure main parameters and options in VF7 Relay. The following steps have to
be followed in order to configure VF7 Relay according to the Guide:
20 VF7 Relay
INSTALLATION PROCESS
• Gear ratio: introduce the gear ratio when the motor has reduction.
• Pinion perimeter: introduce the perimeter of the pinion.
• Learning: initiate the learning and calibration process.
4. Door Test
• Activate the Test option to open the door and verify the proper operation. Activate again the
test option to close the door.
1. Connections
• Connect the motor wire and encoder wire (#55, #56, #57, #58, #59).
• Disconnect all other inputs and outputs.
• If it has been installed the Bypass to the VF7 Relay, Connect the bypass wire (#23, #24).
• Connect the 230 V AC mains supply to the controller (#5, #6, #7).
2. Switch on the VF7 Relay door controller button I/O in the front of the box.
3. Place the door in the middle position in order to see the starting movement.
4. Activate the Door Learning option to start the learning cycle. Go to Menu Program → Program
Actions in the VF7 Relay Graphic Interface.
This process must be done without the landing door coupled.
The correct steps that the door has to make are:
The door will close completely in slow speed until the end to detect the 0 position.
If the first movement is not “close” and the “Bypass Connected to circuit” is connected and “Chan-
ge rotation by Bypass” activated the VF7 Relay will arrive at the open position and it will automati-
cally change the rotation sense. Then it will start to close.
The door will open slowly counting the pulses from the encoder until it reaches the open mechani-
cal stop. ”When it starts to open, it is necessary to open the CDL with by hand”.
The door will close after a short delay. It will calculate the acceleration and deceleration ramps to
give the optimum control of the doors.
Note: If the last movement is not “close” without Bypass Connected to circuit, it is necessary to
change the rotation sense and restart the Door Learning process .
5. Door Test
• Activate the Test option to open the door and verify the proper operation. Activate again the
test option to close the door.
VF7 Relay 21
POWER FAILURES
The VF7 Relay incorporates two new security systems related to power failures:
• Anti-banging system.
When a power failure occurs while the door is opening, closing or fully open, the new anti-banging system
brakes the PM motor to perform a slow closing and prevent the door slamming on closing.
• CDL electronic.
When a power failure occurs while the door is fully closed, the VF7 Relay detects the voltage drop and
opens the CDL if the car is at floor level. This new security system could be used with a CDL. The CDL
electronic system could be enabled or disabled by software.
Note: After the power supply has been restored and the open signal is activated the doors will open slowly
for the first operation in order to recognize the clear opening.
In this section the modifications are listed to provide customer awateness in order to comply with the new lift
standard EN 81-20/50.
Kinetic energy
The average closing speed has to be limited to 10 J. To create this limit it is necessary to know the moving
mass, the door opening and the number of door panels. These parameters are programmed by default
except when the unit is a spare part. In this case the parameters have to be introduced by the VF7 Relay
menu program .
In order to comply with the standard it is necessary to configure some options and parameters:
Max. open torque. Limit only in case of a glass door. If glass door the value must to be
up to 1,2.
Door mass. Masses of the door and landing door. To know check Annex 1 and
Annex 2.
22 VF7 Relay
LIFT STANDARD EN 81-20/50
Light curtain
Overheating protection
• The internal temperature of the PM motor is measured by the VF7 Relay when the option of
“Temperature measurement” inside the “Programming options” menu is enabled.
Door contact
• A separate monitoring signal is necessary to check that the car door(s) is/are in the closed position.
To comply with this point an additional door contact is added and the signal should be connected to
the lift controller. The maximum contact rating is 2 A 230 V AC.
REFERENCE DATA
Electrical characteristics
Frequency rating: 50 - 60 Hz
Protection requirements
Electrical supply system: Supply earthing systems TT, NT, IT, not corner-earthed.
IP rating: - - 20
1. The accessible connections and parts listed below are of protective class 0. It means that the protection of these circuits relies only
upon basic insulation and becomes hazardous in the event of a failure of the basic insulation. Therefore, devices connected to these
circuits must provide electrical-shock protection as if the device was connected to supply mains voltage. In addition, during installation
these parts must be considered, in relation with electrical shock, as supply mains voltage circuits.
Class 0 circuits:
CAN BUS 60, 61, 62, 63.
SERIAL COMMUNICATION 13.
PRIORITY INPUTS 21, 22, 23, 24, 25, 26.
MOTOR ENCODER 55.
Environmental characteristics
Humidity - - 95 %
Altitude - - 2.000 m
Pollution degree - - 2
VF7 Relay 23
REFERENCE DATA
Mechanical characteristics
277 34
INPUTS
N 5
OUTPUTS 8 CLOSE
CAUTION
11 0V DO NOT OPEN THE COVER
32 31 OPEN PE 6
10 COM
30 33
CLOSED 9 OUT +12 V
34 35 EN 12016: 2013 IMMUNITY INDUSTRIAL LEVEL
OFF ON
12 L 7
38 37 OPEN
RE-OPEN
36 39 SUPPLY
OBSTRUCTION PRIORITY INPUTS 100...230 VAC
40 41
BARRIER MOTOR
44 43
FAILURE
RE-OPEN 21 26 FLOOR LEVEL QCI-VF.7A.C.I.0.EN
110
U 56
42 45
OVERTEMPERATURE OUT +12 V 23 25 SLOW CLOSE
46 47 V 57
BARRIER 22 24
FAILURE BYPASS CONTACT
M W 58
COM PORT
PE 59
13
OK STATUS
ENCODER
55
262
Mass 1,59 kg
Motor PM requirements
Number of poles 10
Electrical characteristics
Thermal class
Input signals
Impedance 20 kΩ
Voltage 12 V DC to 60 V DC
60 V AC to 125 V AC
24 VF7 Relay
REFERENCE DATA
Output signals
Contact resistance - - 75 mΩ
Operate time - - 4 ms
Release time - - 4 ms
Performance
ANNEX 1
VF7 Relay 25
ANNEX 1
10 Difference from sheet metal panels to Wien type vision panels. 0,28
11 Difference from sheet metal panels to Flush big vision panels. 0,23
12 Difference from sheet metal panels to Full glass in skirting panels. 0,07
10 Difference from sheet metal panels to Flush big vision panels. 1,02
11 Difference from sheet metal panels to Full glass in skirting panels. 0,95
12 Difference from sheet metal panels to Wien type vision panels. 0,32
26 VF7 Relay
ANNEX 1
# Model Opening Number of PL HL [mm] Panel type Fire homologation Moving mass [Kg]
panels [mm]
12 Difference from sheet metal panels to Flush big vision panels. 0,60
13 Difference from sheet metal panels to Full glass in skirting panels. 0,60
VF7 Relay 27
ANNEX 2
Model Opening Number of panels PL [mm] HL [mm] Panel type Fire protection
Taking as basis(1):
Model Opening Number of panels PL [mm] HL [mm] Panel type Fire homologation Moving mass [Kg]
Calculations:
Difference per Difference Difference Difference Difference Difference SUM Moving mass
opening per number per PL per HL per panel per fire
of panels (each 100 mm) (each 100 mm) type homologation
There are There are 31,93 x 0,07(2) = 31,93 x 0,03(3) There are There are 2,23 + 0,95 31,93 + 3,18
equals equals 2,23 Kg = 0,95 Kg equals equals = 3,18 = 35,11 Kg
2. This factor is the increment of 100 mm in PL. There is the number 4 of the second table of 40/10
PM in the Annex 1.
3. This factor is the increment of 100 mm in HL. There is the number 5 of the second table of 40/10
PM in the Annex 1.
Model Opening Number of panels PL [mm] HL [mm] Panel type Fire protection
Taking as basis(1):
Model Opening Number of panels PL [mm] HL [mm] Panel type Fire homologation Moving mass [Kg]
Calculations:
Difference per Difference Difference Difference Difference Difference SUM Moving mass
opening per number per PL per HL per panel per fire
of panels (each 100 mm) (each 100 mm) type homologation
36,61 x (-0,17) = -6,13 Kg There are There are 36,61 x 0,12 There are 4,39 – 6,13 36,61 – 1,74 =
equals equals = 4,39 Kg equals = -1,74 Kg 34,87 Kg
2. This factor is the difference between T2 (side 2 panels) to T1 (side 1 panel). There is the number 2
of the second table of Premium PM in the Annex 1.
3. This factor is the difference between sheet metal panel and double skin panel. There is the number
11 of the second table of Premium PM in the Annex 1.
28 VF7 Relay
ANNEX 3
VF7 Relay 29
ANNEX 3
30 VF7 Relay
ANNEX 4
* These options and parameters can be hidden depending on what options are disabled.
VF7 Relay 31
ATTENTION: Any proposed modification not shown in this manual should be clarified with our
Technical Department before actioning.
TECNOLAMA accepts no responsability for any resultant damage produced in the equipment
described in this manual and associated installation if the instructions given have not been followed.
TECNOLAMA reserves the right to modify the product or specifications in this technical brochure
without prior notification.
DECLARATION CE OF CONFORMITY
Tecnolama, S.A.
Ctra. Constantí Km 3
43204 REUS (Spain)
David Román
General Manager
Tecnolama, S.A. ● Ctra. Constantí, Km 3 ● 43204 REUS (Spain) ● Tel.: +34 977 774 065
Fax: +34 977 771 615 ● www.fermator.com ● e-mail: info.es@fermator.com