CFS Controlled Flow Storage silo
Highly reliable extraction
Low air and specific power consumption
                      Main features
                                                   Improves quality and                   Description
                     Only 1/6 of the silo bottom   profit                                 Silo diameters ranging from 10
                     area is aerated at the same   FLS has developed the CFS              to 20 m are available based on
                     time                          storage silo for cement and            the same configuration.
                                                   related products based on
                     Continuously operating        experience gained with the CF          The material is supplied
                     storage silo                  (Controlled Flow) raw meal             continuously to the silo either by
                                                   blending and storage silo.             an elevator or by an air
                                                                                          controlled lifting device. The top
                     Controlled flow
                                                   The keyword in the design of           deck of the silo is provided with
                                                   the CFS storage silo is reliability.   all the standard features such
                     Low maintenance costs
                                                   The challenge facing the               as manholes, over- and
                                                   designer of a storage silo is to       underpressure valve, and level
                                                   ensure that the silo empties           indicators.
                                                   100%, while keeping the
                                                   specific power consumption for         The raised bottom of the silo
                                                   aeration at a minimum. The CFS         has one centrally positioned
                                                   meets the challenge in the             outlet covered by a steel cone.
                                                   following way:                         This cone has two functions:
                                                   - The specific power                   - To relieve the pressure above
                                                   consumption is kept low by             the outlet.
                                                   aerating the silo bottom sector
                                                   by sector.                             - To ensure that a large part of
                                                                                          the silo contents is kept in
                                                   - A large part of the silo             motion during the extraction.
                                                   contents is kept in motion during
                                                   extraction due to the steel cone       The silo bottom is divided into
                                                   covering the outlet.                   six triangular segments sloping
                                                                                          15 degrees towards the outlet.
                                                   - Build-up of material close to        Each of the segments is fitted
                                                   the silo wall is prevented by          with aeration boxes. One
                                                   filling the corner between the         segment at a time is aerated for
                                                   silo bottom and the silo wall with     approximately 5 minutes. The air
                                                   coarse concrete to form an             supply system to each segment
                                                   incline of 70 degrees to               is equipped with a filter which
                                                   horizontal.                            cleans the air and prevents
                                                                                          material from entering in case of
                                                   - The aeration segments slope          pipe breakage inside the silo.
Materials Handling
                                                   15 degrees towards the outlet.         The air is supplied to the
                                                                                          aeration boxes by a single rotary
                                                   The aeration system includes           blower at a pressure of 0.8 bar.
                                                   filters that prevent material          The air is distributed by a pipe
                                                   entering and eventually blocking       system with six two-way
                                                   up the entire aeration system.         pneumatically actuated valves
                                                                                          and six solenoid valves, one set
                      2
3
of valves for each bottom
segment. The rotary blower is
equipped with a noise-reduced
blow off pipe which lets out the
fluidisation air when the
pressure reaches a certain
level.
The squared extraction outlet
through the silo bottom is
equipped with aeration pipes in
the corners and is designed to
allow for manual cleaning by
means of air lances. The
extraction outlet is equipped
with a manually operated slide
gate. The material enters a feed
box via the outlet. The feed box
is aerated and equipped with
one or more pneumatically
regulated flow control gates.
These gates close quickly (two
seconds) and allow regulation of
the flow rates to packer or bulk
loading devices.