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Weishaupt Buner 0il/gas

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0% found this document useful (0 votes)
293 views44 pages

Weishaupt Buner 0il/gas

Uploaded by

Arun Murali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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product

Information on monobloc industrial burners

WKmono-series industrial burners


WKmono 80 industrial burners • 1 200–17 000 kW
For more than six decades, Weishaupt burners have
proven themselves on a wide variety of heat generators
and process plant. Their success stems from a relentless
demand for high-quality materials and workmanship, and
uncompromising quality control standards.

Weishaupt continually establishes new benchmarks with its well-


engineered products, facilitated by the ever-constant efforts of
its own Research and Development Centre.

It was such efforts that enabled the rapid development of the


WKmono 80, which shares its platform with the duobloc WK 80
burner. The large 1 200 to 17 000 kW range of the WKmono 80,
which is available in NR and multiflam® versions and is suitable
for natural gas, LPG, and light oil, is particularly impressive.

All Weishaupt burners are manufactured at the company’s main


plant in Schwendi in southwestern Germany. Not only does this
extremely modern production facility serve as a beacon of safety,
precision, and cleanliness, it also allows for a rapid response
when assembling medium and large-sized burners, which are
almost always individually configured. The high proportion of
in-house production, among other things, allows Weishaupt to
meet its own demands for high levels of quality and to ensure
purpose-built items can be produced promptly.

Of course, Weishaupt’s product range also runs the gamut of


modern instrumentation and control equipment, including fully
comprehensive solutions for complex building automation projects.

Future-oriented, economical, flexible.

2
Digital. Compact. Powerful.
Digital combustion management The aerodynamic housing and The latest WKmono burner’s
for economical and reliable burner special air feed enable a higher compact monobloc housing
operation. The controls are easy to capacity within smaller dimensions. provides a lot of power, thanks to
use. the specially developed fan unit.

3
Compact and powerful
The WKmono 80 is a combination of
monobloc and duobloc burner. It
utilises components and housing Large housing cover for Mixing assembly can be
elements from the modular system optimal accessibility withdrawn through the
of the existing duobloc WK burner burner housing
series while retaining a compact
and service-friendly design.
Oil feed from
an external oil
A rail system, for example, makes it
pump station
easy to withdraw and insert the mixing
assembly of the 80/2-size burner during
servicing. Tried-and-tested safety shutoff
devices, oil regulators, pump stations,
and other system components from the
WK burner range provide a high degree
of efficiency and flexibility. The standard
air inlet draws air from below, but is
optionally available in an inverted position
for sites with limited floor clearance.

The combustion managers are, in a nut-


shell, “digital reliability”. Their adaptability
and versatility leave nothing to be desired.
VSD, O2 trim and communication with
superordinate control systems are
commonplace features for equipment
of this size.

Since no one fuel is the same as the


next, different mixing assemblies have
been specially developed for use with
particular fuels. Reliable combustion
with a wide range of gases and oils is
thereby guaranteed.

This next generation of monobloc burner


shares in Weishaupt’s guiding principles
of cost-effectiveness, efficiency, and
reliability.

The sound-attenuated air inlet


can also be supplied inverted with
a connection flange for a ducted
Aerodynamic airway air supply

WKmono-GL80/2-A ZM-R-3LN
4
Specification
Fuels Protection Class Standards compliance
Natural gas IP 54 per EN 60529. The burners are tested by an independent
LPG body and fulfil the applicable
Light oil (35 s gas oil) Control requirements of the following European
10 % biodiesel blends (B10) The following methods of regulation are Union directives and applied standards:
available for Weishaupt WKmono 80 EMC EMC Directive
The suitability of fuels of differing quality burners: 2014/30/EU
must be confirmed in advance with Gas: Sliding-two-stage or modulating Applied standards:
Weishaupt. (ZM), depending on the method of • EN 61000-6-1 : 2007
load control employed. • EN 61000-6-2 : 2005
Applications Oil: Sliding-two-stage or modulating • EN 61000-6-4 : 2007
Weishaupt WKmono 80 burners are (R), depending on the method of LVD Low Voltage Directive
suitable for intermittent firing and load control employed. 2014/35/EU
continuous firing on: Applied standards:
• EN 303-compliant heat generators The output of a modulating burner is • EN 60335-1 : 2010
• LTHW boilers matched – within its operating range – • EN 60335-2-102 : 2010
• HTHW boilers to current heat demand. MD Machinery Directive
• Steam boilers 2006/42/EC
• Air heaters These multiple control options make the Applied standards:
• Certain process applications burner suitable for a wide range of • EN 267 Annex J,
applications and enure a gentle and • EN 676 Annex J,
Permissible ambient conditions problem-free start up, along with a high GAD Gas Appliance Directive
• Ambient temperature degree of operational reliability. 2009/142/EC
-15 to + 40 °C for gas firing Applied standards:
-10 to + 40 °C for oil firing NR version • EN 676 : 2008
• Maximum 80 % relative humidity, Gas and dual-fuel burners with an PED1) Pressure Equipment Directive
no condensation advanced-design mixing assembly for 2014/68/EU
• The combustion air must be free of installations with Class 2 (oil-side) and Applied standards:
aggressive substances (halogens, Class 3 (gas-side) NOx emission limits. • EN 267 Annex K,
chlorides, fluorides etc.) and impurities • EN 676 Annex K,
(dust, debris, vapours, etc.) 3LN version • Conformity assessment
• Adequate ventilation is required for Low-NOx gas, oil, and dual-fuel burners procedure: Module B
operation in enclosed spaces with multiflam® mixing assemblies that
• For plant in unheated areas, certain generate emissions below Class 3 NOx The burners are labelled with
further measures may be required limits for both gas and oil. The burners’ • CE Mark,
very low NOx emissions are achieved • CE-PIN per 2009/142/EC
Use of the burner for other applications using a special fuel distribution system. • Identification No. of the notified body
or in ambient conditions not detailed 3LN-version burners can fire natural gas,
above is not permitted without the prior LPG, or light oil, and are suitable for use 1)
With the appropriate choice of equipment.
written agreement of Max Weishaupt on three-pass and through-pass boilers.
GmbH. Service intervals will be reduced
in accordance with the more extreme
operational conditions.

5
Digital combustion management:
Precise, simple, and reliable
O2 trim saves fuel through a continual Combined CO/O2 control ensures an
and extremely efficient optimisation of ultimate degree of safety. CO emissions
the combustion air. Control is effected by are continually monitored and, if the
a system with a Lambda probe, which defined limit is exceeded, the burner is
continually measures the oxygen content operated with an increased amount of
of the flue gas. excess air for a short period of time
before the O2 trim returns the burner to
CO monitoring executes a safety shut- its preset O2 setpoint. Should external
down of the burner if a predefined CO influences prevent a non-critical
limit is exceeded, thereby ensuring the condition from being reached, then the
very highest degree of safety. burner will undergo a controlled shudown.

Setting via the ABE control and display unit

Digital combustion management


means optimal combustion figures, Features – digital combustion management W-FM 100 W-FM 200
continuously reproducible setpoints, Single-fuel operation l l
and ease of use. Dual-fuel operation l l
Continuous firing >24 h l l
Weishaupt WK-series burners are Variable speed drive available – l
equipped as standard with electronic
O2 trim available – l
compound regulation and digital
combustion management. Modern CO monitoring – 
combustion technologies demand a Combined O2 /CO control – 
precise and continually reproducible Flue gas recirculation – 
dosing of fuel and combustion air. This ION/QRI/QRA 73 flame sensor for continuous firing l l
optimises combustion efficiency and W-FC 4.0 flame monitoring l l
saves fuel.
W-FC 5.0 / 6.0 flame monitoring – l

Simple operation Maximum number of actuators 4 6


Setting and control of the burner is Gas valve proving l l
achieved using a control and display Integrated PID controller with automatic adaption. Pt / Ni temperature sensor,
 l
unit. This is linked to the combustion 0/2–10 V, and 0/4–20 mA inputs for temperature / pressure
manager via a bus system, enabling the 0/2–10 V and 0/4–20 mA setpoint input for temperature / pressure  l
user-friendly setting of the burner. The Configurable 0/4–20 mA analogue output  l
control and display unit has a clear text ABE control unit with 20 available languages (any one ABE limited to 6) l l
display with a choice of languages. An
Dual-language / script ABE control unit (Chinese / English)  
English/Chinese dual-screen version is
available as an option should a Chinese- Removable ABE control unit (max. length of connecting bus line) 100 m 100 m
character display be desired. Fuel consumption meter (switchable) – l
Combustion efficiency display in conjunction with O2 trim – l
Measures for saving energy and eBUS / Modbus RTU interface l l
increasing safety and reliability PC-supported commissioning l l

Variable speed drive reduces electrical l Standard


consumption and facilitates a soft start  Optional
of the combustion air fan. The use of
VSD also reduces noise emissions by a
considerable amount.

6
O2 probe

CO probe

Setpoint
input
76.0
Burner with digital mA / V
combustion management OK
O2
COe
2 001
10.0 %
1000 ppm

COe/VV: 0.1 %

u
u
Fan
M motor

Speed
sensor
O2 module
Status 1 (1)
17.92 mA 10,4 A 5,6 kW
43,5 Hz
Autonomous CO monitoring (without O2 module)

87.0 %
Regulating sleeve (air) Auto Fern Betrieb

Status Quick Main Alarm


Menu Menu Log
Ca
ck

nc
Ba

Oil feed
el
Info

On OK

Warn.

Alarm

Hand Off Auto Reset

Air feed on on
Pulse input for fuel metering

Gas feed
Frequency convertor for
variable speed drive

Burner-mounted /
panel-mounted
o l l we r t
SSetpoint 8500.0
. 0 °°C
C
control and I stw
Act er t
Value 7788.5
. 5 °°C
C
CAN bus

LLoad
e i s t ung 6644.8
. 8 %%
l ammem e
FFla 9988.5
. 5 %%
display unit
info esc
IEC 127-2/V

X8-03 X8-02 X8-01 X9-03 X9-02 X9-01 X10-03 X10-02 X10-01


F3/T4
PE
N

L
PE
N

L
L
L

(CPI)
min.
max.

L
PE
N
L
L
L
L

ION
FSV/QRI
PE
N
L
Power QRI
QRB
L
N
G0
G
LT

LINE

12VAC
1

1
OIL
GAS

V1

PV
SV
V2
V1

V1

FLAME

SIEMENS
PE
/ -
X7-01

V2
OIL

LMV52.200B2 230 VAC -15% /+10%


PE 50 or 60 Hz - 6% / + 6%
/ -
X7-02

-20°C to + 60°C
V3
-  4°F to +140°F
PE FCC: part 15, Class B
X7-03

Start Use wires accaptable


-

GAS

for at least 90°C / 194°F


Made in Germany Refer to data sheet 7550
Rg.5F193 DIN
CE-0085BL0373
IEC 127-2/V

Start
-
X6-01

Burner Control Feuerungautomat


F2/T4

H0-Start Fuel Air Ratio Control Brennst.-Luftverbundst.


-

Load Control Leistungsregler


OXYGEN CONTROL Sauerstoffregler
PE
/ -
X6-02

Siemens AG
.

IEC 127-2/V

5
1P
F1/T6,3

PE
4
/ -
X6-03

S 1312120025
SV
OIL

(START)

FLANGE

SAFETY
RESET
IGNITION

VOLTAGE
MOTOR
ALARM

LOOP
L

0
1
1

LINE
ON/OFF

1
3
2

GAS
max
min

OIL
INT

PE
PE

PE

PE

PE
N

N
L

L
L

L
L

X5-01 X5-02 X5-03 X4-01 X4-02 X4-03 X3-01 X3-02 X3-03 X3-04

W-FM 200 ACS 450


combustion manager servicing software

Schematic representation with W-FM 200


7
Flexible communications:
Compatible with building management systems
W-FM50
X3-04 X7-01 X8-02 X8-04 X5-03 X3-02 X10-06 X10-05 X75

W-FM 100 / W-FM 200

1
X64
VSD X74
Control and display unit with
T6.3 IEC 60127-2/V
FUSE 1
W-FM54
P

So l l we r t
Setpoint 580.0
0 . 0 °C
°C

X53
L
I stw
Act er t
Value 778.5
8 . 5 °C
°C
integrated interface

AIR
Made in Germany

LLoad 664.8
Refer to data sheet 7543

e i s t ung 4 . 8%
S
Rg.xxxxxxxxxxxxxx HVAC Products GmbH
Geräte-Nr.: 0503020021 VDE DI N
CE-xxxxxxxxxxxxx Siemens Building Technologies

Fla
F l ammem e 998.5
P

8 . 5% Best.-Nr.: 600400 1P -  4°F to +140°F


-20°C to + 60°C

FUEL X54
W-FM50 FM
50 or 60 Hz
230 VAC
. 10A2WH
LMV27.2

DUNGS ®
P P P

/ PC-Adapter
Artikel-Nr.: 230 436
COM X92
info esc

m u l t i
X56
BCI
X3-03 X3-05 X6-03 X4-02 X7-02 X9-04 X5-01 X5-02

Interface

20.1

20.2

20.3

20.4

20.5
RS485 Power
/ PC-Adapter
DUNGS ®
Artikel-Nr.: 230 437

SIEMENS
Building Technologies HVAC Products GmbH
m u l t i

S1
S2
S3
S4
S5
R1
R2
R3
ON
1 2 3 4 5 6 7 8

OCI 412.10
Interface Made in Germany

0907130007
24V — ± 20%
20

11

(RS-232)
IP 30
24V ~ ± 10%

i -7520
Hmf

Interface to LMV connector COM X92

X10.1

X10.2

X10.3

X10.4

X10.5
RS-232 to RS-485
Converter
Variable Baud Rate
300,…9600,…115k
Variable Data Format

LF-TUN
SE

ER

3000V Isolation

Modbus-RTU
DATA+ 1

(RS-485)
(B)GND 10
DATA–

(R)+Vs

Neuberger PMC2 LON Gate ModGate S7


CPU315-2 DP CP341
RS422/485
SF SIEMENS SF
BF TXD
neuberger.
neuber
rger
g . neuberger.
neuber
rger
g . neuberger.
neuber
rgerr. neuberger.
neubergerr. neuberger.
neubergerr. neuberger.
neubergerr. neuberger.
neubergerr. neuberger.
neubergerr. neuberger.
neubergerr. DC5V RXD
PMC
PMC CP4000
CP4000 PMC
PMC CM4300
CM4300 PMC
PMC CM4300
CM4300 PMC
PMC ST4100
ST4100 P
PMC
MC RM4100
R M4100 PMC
PMC ST4300
ST4300 PMC
PMC AZ4100
AZ4100 PMC
PMC RS4100
RS4100 PMC
PMC SM4004
S M4004 1 2 FRCE
LON DATA
3 4
1 H 0 Zu AUF
AUF frei prog.
frei prog. LED
LE D RUN
ALARM
ALAR M H
Freigabe
Freigabe
Brenner 1
Brenner 1 H Antrieb 1 H Antrieb 1 LON STATUS 5 6
QUIT
QU IT C
COM1
OM1 C
COM1
OM1 A 3 2
Auto
Zu
A
B 1 ONLINE
STOP
INIT
I N IT OK/FAULT
OK/ FAU LT INIT
I N IT OK/FAULT
OK/ FAU LT 1
0
2 3
Stopp
Auf
D
C RTU REQUEST 2 OFFLINE PUSH
RUN/FAULT
R U N / FAU LT
R U N / FAU LT
RUN/FAULT R U N / FAU LT
RUN/FAULT 1 H 1 4 Zu AUF
AUF frei
frei prog.
prog. LED
LE D 3 NOTUSED
LED
LE D TEST
TE ST
H
Freigabe
Freigabe
Brenner
Brenner 2 H Handbetrieb 5 H Antrieb 2 H Antrieb 1 RTU REPLY 4 FIELDBUS DIAG
Auto
A
TX TX A A 6 Zu 5 SUBNET STATUS
RX
R X RX
R X 1
0 0
1 7
Stopp
Auf
B
C
6 OEVICE STATUS
RUN
D
2
C
COM2
OM2 C
COM2
OM2 1 H
3 8 Zu AUF
AUF frei
frei prog.
prog. LED
LE D
PROCESS FIELD BUS
STOP
SD-CARD
S D - CAR D
INIT
I N IT OK/FAULT
OK/ FAU LT INIT
I N IT OK/FAULT
OK/ FAU LT H 9 H Antrieb 3
Auto
H Antrieb 1
A
MRES
R U N / FAU LT
RUN/FAULT R U N / FAU LT
RUN/FAULT A 3 10
10 Zu B
0 Stopp
11
11 C
1 2 Auf
D

TX TX 1 1 12
12 Zu AUF
AUF frei
frei prog.
prog. LED
LE D
H
RX
RX R
RXX H H Handbetrieb

A
13
13
14
14
H Antrieb 4
Auto
Zu
H Antrieb 1
A
SIMATIC
A B
0
S7-300
0 Stopp
15
15 Auf C
1 1 D
2
3

Adresse
Adresse 1 Adr
Adresse
esse 2 Adresse 3
Adresse Adresse 4
Adresse Adresse 5
Adresse Adresse 6
Adresse Adresse 7
Adresse Adresse 8
Adresse Adresse
Adresse 9
POWER

GND

GND
LON
LON

X 4 X 3
5 6 4 5
315-2AG10- 0AB0 341-1CH01- 0AE0

Profibus FMS
BacNet LON-Bus PROCESS FIELD BUS

Modbus RTU

Visualisation S7
CPU315-2 DP
SF SIEMENS
BF
DC5V
System overview FRCE
RUN

Setpoint Normal operation Banking Automatic Common alarm STOP


PUSH e.g.:
RUN
STOP
Profinet I/O
MRES
Ethernet
SIMATIC
Modbus RTU
+

S7-300
O2
V1 Modbus TCP
M V2
+

>ϑ >p <L

V1

X 4
5 6
315-2AG10- 0AB0

M M

PV
PV
P> P M

SV V1 V2

BMS connection options

8
W-FM COM
REL1
REL2

GSM

BI1
LNK PWR
ACT USR

DI
DI
232 DI1
SER DI2
DO
POL BI1

SD
HD

AI-
3G GSM
8DI – 4AI – 2DO

AI1
AI2
AI3
AI4
DI-
LAN DI1
DI2
DI3
DI4
1

DI5
6

DI6
7

3
8

DI7
Remote monitoring made easy via tablet or laptop
4
9

DI8
5

R11
R14
SERIAL
R21
R24
FLX 3401 FLB 3202

The digital combustion manager is Further optional components enable


the basis of communications with connections to be made to systems
other superordinate systems. This is using commonplace industrial standards,
generally achieved using the eBus such as Profibus-DP, LON-Bus, and
or Modbus protocols. Modbus RTU, and network protocols
such as Profinet I/O, Modbus TCP,
All the usual burner and boiler functions BacNet, etc.
can be monitored and controlled through
a direct connection with a building A recent addition to Weishaupt’s portfolio
Communication management system. is the W-FM COM communications
via the internet module. It transmits data securely over
A graphical HMI is available as an option the internet so that it can be called up
to provide a user-friendly overview of and displayed in a browser window on a
the boiler. The touchscreen display computer, tablet, or smartphone,
allows numerous functions to be facilitating accurate service planning for
adjusted and monitored, such as system example. Even away from the internet
parameters and setpoints of individual you can be kept up to date with the
W-FM100

Übersicht
Sonstiges
and multi-boiler plant and ancilliary operation of the burner: In the event of
Zählerwerte
Fehlerhistorie
Parameter
equipment. a safety shutdown or other predefined
Störhistorie
Datum-Uhrzeit trigger, an SMS text message is sent
The controls specialists, Neuberger, automatically.
who are a part of the Weishaupt Group,
are able to design and implement
complex control solutions.

9
Heat supply at an industrial premises (total steam generation: 37.4 t/h)

10
Overview of burner regulation
Model designation
Gas and oil-fired operation Sliding-two-stage

Sliding-two-stage regulation F • Modulating operation:


• Two-term switching (e.g. temperature – W-FM 100 with load controller
or pressure stat) causes actuators to – W-FM 200
drive the burner to partial load or full • Alternatively, a PID controller can be
load in response to heat demand. P fitted into the control panel
Combustion remains CO and smoke- I
free between load points. On Off

Modulating regulation Modulating


• An electronic load controller causes
actuators to make infinitely variable F
load adjustments in response to
heat demand.
F = Full load (nominal load)
P P = Partial load (minimum load)
I I = Ignition load
On Off

Burner Gas Oil


version sliding-two-stage modulating sliding-two-stage modulating
ZM-NR l l – –
R – – l l
ZM-R-NR l l l l
ZM-3LN l l – –
R-3LN – – l l
ZM-R-3LN l l l l

Model designation

WKmono – G L 80 / 1 – A / ZM – R – NR …– 3LN

multiflam®

NOX Reduced (gas side)


Sliding-two-stage / modulating
on oil side
Sliding-two-stage / modulating
on gas side
Mark
Capacity
Size
G = Gas
L = Light oil
Weishaupt WKmono burner series

11
Burner selection
WKmono 80, versions R, ZM-NR, and ZM-R-NR1)
[mbar] Burner type WKmono-L80/1-A R [mbar] Burner type WKmono-L80/2-A R
Combustion head WKmono-G(L)80/1-A-NR Combustion head WKmono-G(L)80/2-A-NR
Capacity range Light oil 1750–13 000 kW Capacity range Light oil 3500–17 000 kW
36 36

32 32
28 28

24 24

20 20
Full-load range

Full-load range
16 16

12 12

8 8

4 4

0 0

-4 -4
[kW] 0 2000 4000 6000 8000 10000 12000 14000 [kW] 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[mbar] Burner type WKmono-G80/1-A ZM-NR [mbar] Burner type WKmono-G80/2-A ZM-NR
WKmono-GL80/1-A ZM-R-NR1) WKmono-GL80/2-A ZM-R-NR1)
Combustion head WKmono-G(L)80/1-A-NR Combustion head WKmono-G(L)80/2-A-NR
Capacity range Natural gas 1200–13 000 kW Capacity range Natural gas 2200–17 000 kW
LPG 1400–13 000 kW LPG 3200–17 000 kW
Light oil 1750–13 000 kW Light oil 3500–17 000 kW
36 36

32 32
28 28

24 24

20 20
Full-load range

Full-load range

16 16

12 12

8 8

4 4

0 0

-4 -4
[kW] 0 2000 4000 6000 8000 10000 12000 14000 [kW] 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

Natural gas 1)
NOx reduction when firing on gas.
LPG
Light oil

Turndown: Natural gas max. 10:1 Turndown: Natural gas max. 7:1
LPG max. 9:1 LPG max. 5:1
Light oil max. 5:1 Light oil max. 4:1

Capacity graphs for oil burners certified in accordance Capacity graphs for gas and dual-fuel burners certified
with EN 267. in accordance with EN 676 and EN 267.

Stated ratings are based on an air temperature of 20 °C Stated ratings are based on an air temperature of 20 °C
and an installation altitude of 500 m above sea level. and an installation at sea level. For installations at
higher altitudes, a reduction in capacity of 1 % per
Capacity is reduced for burners equipped with flue gas 100 m above sea level should be taken into account.
recirculation. The extent of the reduction is calculated
individually for every application.

12
Oil burners, version R
Burner Version Order No.
type
WKmono-L80/1-A R 281 814 10
WKmono-L80/2-A R 281 824 10

DIN CERTCO: 5G1057

Gas burners, version ZM-NR


Burner Version Valve train size Order No.
type
WKmono-G80/1-A ZM-NR DN 100 287 814 16
DN 125 287 814 17
DN 150 287 814 18
WKmono-G80/2-A ZM-NR DN 100 287 824 16
DN 125 287 824 17
DN 150 287 824 18

CE-PIN: CE-0085 CQ 4017

Dual-fuel burners, version ZM-R-NR


Burner Version Valve train size Order No.
type
WKmono-GL80/1-A ZM-R-NR DN 100 288 814 16
DN 125 288 814 17
DN 150 288 814 18
WKmono-GL80/2-A ZM-R-NR DN 100 288 824 16
DN 125 288 824 17
DN 150 288 824 18

DIN CERTCO: 5G1056M


CE-PIN: CE-0085 CQ 4017

13
Fuel systems
Gas and dual-fuel burners (gas side)

Limits LP1 LP2 LP3 HP


Standard So
1) 1) 2)
Gas flow pressure before the ball valve at max. burner load ≤ 300 ≤ 300 300–500 300–10 000
mbar mbar mbar mbar

Regulated gas pressure po ≤ 200 ≤ 250 ≤ 360 ≤ 210 210–350


mbar mbar mbar mbar mbar
3)
Maximum operating pressure (MOP) for the gas supply 500 500 700 1 000 / 5 000 / 10 000 / 16 000
(Setting of the SSV in the transfer station) mbar mbar mbar mbar

Minimum MOP requirement for components 500 500 700 4) 500 500
(Low-pressure side of the valve train) mbar mbar mbar mbar mbar
Gas valve assembly type

High-pressure supply with


Nominal valve train size

Low-pressure supply with

Low-pressure supply with

Low-pressure supply with


on VGD valve block

on VGD valve block


SKP25 regulator

SKP25 regulator
FRS regulator
WKmono 80/1

WKmono 80/2

HP regulator
DN 100 DMV 5100/12 l l l l l
l l l
DN 125 VGD 40.125 4)
l l l l l l
l l l
DN 150 VGD 40.150 4)
l l l l l l
1)
Exceptions
Normally, valve train layouts LP1 and LP2 are used for gas flow pressures up to a maximum of 300 mbar. This allows for pressure losses between the transfer
station and the valve train. Furthermore, it is assumed that the transfer station utilises components (SSV, SRV, regulator) that are not of the highest class of accuracy.
In individual cases, following consideration and approval by Weishaupt’s headquarters, a gas flow pressure of up to 360 mbar can be approved if the appropriate
conditions exist.
2)
Dependent on the MOP of the high-pressure gas regulator
3)
Specific MOP depends on high-pressure gas regulator type
4)
Requires the use of a VGD double gas valve assembly, pressure switches and ignition gas valves rated for ≥ 700 mbar.
5)
MOP – Maximum Operating Pressure
6)
WKmono 80/1 burners ignite from the main gas line, there is no pilot.

14
Valve train selection
Details
Low-pressure gas supply with FRS regulator 6)
Used when:
– The gas flow pressure at maximum burner load is ≤ 300 mbar.1)
– The regulated gas pressure Po plus the combustion chamber
LP1

resistance does not exceed 200 mbar


– The MOP 5) does not exceed 500 mbar

Low-pressure gas supply with SKP 25 regulator 6)


For VGD valve assemblies. Used when:
– The gas flow pressure at maximum burner load is ≤ 300 mbar.1)
– The regulated gas pressure Po plus the combustion chamber
LP2

resistance does not exceed 250 mbar


– The MOP 5) does not exceed 500 mbar

Low-pressure gas supply with SKP 25 regulator 6)


For VGD valve assemblies. Used when:
– The gas flow pressure at maximum burner load is in the range
of 300–500 mbar
LP3

– The regulated gas pressure Po plus the combustion chamber


resistance does not exceed 360 mbar
– The MOP 5) does not exceed 700 mbar

High-pressure gas supply


HP Standard

Used when: 6)
– The gas flow pressure at maximum burner load is > 300 mbar.
– The regulated gas pressure Po plus the combustion chamber
resistance does not exceed 210 mbar
– The MOP 5) does not exceed 1, 2, 4, or 5 bar, depending on
regulator type
Refer to Print No. 83001202 for component layout

High-pressure gas supply


Used when:
– The gas flow pressure at maximum burner load is > 500 mbar. 6)
HP So

– The regulated gas pressure Po plus the combustion chamber


resistance is in the range of 210–350 mbar
– The MOP 5) does not exceed 4, 5, 10, or 16 bar, depending on
regulator type
Refer to Print No. 83001202 for component layout

15
Fuel systems
Gas and dual-fuel burners (gas side)
LP1 LP2
9b 9b 10* 11 9b 9b 12 11

DMV/ VGD40/
VGD40 SKP25
Pei
p Ppoa Pei
p pao
P

PP P P P PP

1 2 3a 4a 5a 5d 6 5d 7 8 1 2 5b 6 7 3b 4c 5c 8

LP3 HD
9b 9b 12 11 9a 9a 10* 11

Standard / So
versions

VGD40/ DMV/
SKP25 VGD40
Pei
p poa
P pei
P Ppoa

P P PP P P P

1 2 5b 6 7 3b 4c 5c 8 1 2 3c 4b 5b 5d 6 5d 7 8

Standard version: Regulated pressure Po ≤ 210 mbar


So version: Regulated pressure Po 210–350 mbar

* WKmono 80/1 burners ignite from the main gas line, there is no pilot.

16
1 Ball valve Layout of the valve train
2 Gas filter On boilers with hinged doors, the valve train must be mounted on the opposite
3a Low-pressure FRS regulator side to the boiler door hinges.
3b Low-pressure SKP25 regulator
3c High-pressure regulator incl. SSV / SRV Break points in the valve train
4a High gas pressure switch (mounted on the valve assembly inlet) Break points in the valve train should be provided to enable the door of the
4b High gas pressure switch (mounted on the outlet side of the assembly) heat generator to be swung open. The main gas line is best separated at the
4c High gas pressure switch (mounted on the elbow) compensator.
5a Low gas pressure switch (mounted on the valve assembly inlet)
5b Low gas pressure switch (mounted on the valve assembly inlet) Support of the valve train
5c Additional low gas pressure switch in conjunction with VGD40 and The valve train should be properly supported in accordance with the site
SKP15 & 25 (mounted on the elbow) conditions. See the Weishaupt accessories list for various valve train support
5d "Open" position indicator switch in conjunction with VGD40 and 2x SKP15 components.
6 Valve proving pressure switch (mounted on the valve assembly)
7 Double gas valve assembly Gas meter
8 Gas butterfly valve A gas meter must be installed to measure gas consumption during
9a Pressure gauge with push-button valve (standard) commissioning and servicing.
9b Pressure gauge with push-button valve (accessory)
10 SV-D ignition gas solenoid valve Compensator
11 Burner To enable a tension-free mounting of the valve train, the fitting of a compensator
12 VGG10 ignition gas valve with SKP15 is strongly recommended.

Optional thermal shutoff (when required by local regulations)


A separate component with HTB seals fitted before the ball valve on flanged
valve trains.

General actuator/coil

Electromagnetic coil

Hydraulic actuator

Burner

pi Inlet pressure before the ball valve

po Outlet pressure after the regulator

Pressure regulator

Shutoff assembly

17
Gas valve train sizing
WKmono-G(L)80, versions ZM-NR & ZM-R-NR
WKmono-G(L)80/1-A, versions ZM-NR and ZM-R-NR
Burner Low-pressure supply (LP1) High-pressure supply (HP)
rating (flow pressure in mbar into shut- (flow pressure in mbar into gas
kW off valve) valve assembly)
Nominal valve train diameter Nominal valve train diameter
100 125 150 100 125 150
Nominal diameter of gas butterfly Nom. diameter of gas b’fly
150 150 150 150 150 150

Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606


6 000 72 57 51 51 46 44
6 500 78 61 53 54 48 46
7 000 86 66 57 58 51 48
7 500 95 72 62 64 55 52
8 000 105 79 67 70 60 57
9 000 128 96 80 84 72 68
10 000 156 116 97 103 88 82
11 000 189 140 117 124 106 100
12 000 226 168 141 150 128 121
13 000 268 200 168 179 154 145

Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641


6 000 87 66 56 58 50 47
6 500 99 75 63 66 56 53
7 000 113 84 71 74 63 60
7 500 128 95 79 83 71 67
8 000 143 106 88 93 79 74
9 000 178 131 109 115 98 92
10 000 218 159 132 141 119 111
11 000 261 191 158 169 143 133
12 000 – 226 186 200 169 158
13 000 – 264 218 235 So 198 185

LPG* LHV = 25.89 kWh/Nm3; d = 1.555


6 000 54 49 46 44 42 41
6 500 57 50 46 45 43 42
7 000 59 51 47 46 43 42
7 500 61 52 48 47 43 42
8 000 64 53 48 48 44 43
9 000 69 56 50 50 45 43
10 000 79 62 54 55 49 47
11 000 95 75 65 67 59 57
12 000 111 87 76 78 70 67
13 000 128 101 87 91 80 76

So ➞ High-pressure regulator for po ≤ 350 mbar.


* The LPG charts are based on propane, but may also be used for butane.

Stated flow pressures are based on a combustion chamber resistance Flanged


of 0 mbar. The combustion chamber pressure of the heat generator
must be added to the figure determined from the above chart when DN 100 DMV 5100/12
sizing the gas valve train. DN 125 VGD 40.125
DN 150 VGD 40.150
For low-pressure supplies, EN 88-compliant governors with safety diaphragms
are used.

For high-pressure supplies, an EN 334-compliant high-pressure regulator


should be selected from the following technical booklets:
• Regulators up to 4 bar, Print No. 83001202
• Regulators with safety devices, Print No. 83197902

Refer to the burner’s rating plate for the maximum connection pressure.

18
WKmono-G(L)80/2-A, versions ZM-NR and ZM-R-NR WKmono-G(L)80/2-A, versions ZM-NR and ZM-R-NR
Burner Low-pressure supply (LP1) High-pressure supply (HP) Burner Low-pressure supply (LP2, LP3) SKP25 setting press.
rating (flow pressure in mbar into shut- (flow pressure in mbar into gas rating (flow pressure in mbar into shutoff (Pressure in mbar at
kW off valve) valve assembly) kW valve) the flanged bend)
Nominal valve train diameter Nominal valve train diameter Nominal valve train diameter
100 125 150 100 125 150 125 150
Nominal diameter of gas butterfly Nom. diameter of gas b’fly Nominal diameter of gas butterfly
150 150 150 150 150 150 150 150

Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606 Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606
11 000 177 129 106 113 95 88 11 000 110 98 77
11 500 187 134 109 117 97 90 11 500 113 101 77
12 000 197 139 112 121 100 92 12 000 117 103 78
12 500 208 145 115 125 102 94 12 500 121 106 79
13 000 219 151 119 130 105 96 13 000 125 109 79
13 500 230 157 122 135 107 98 13 500 129 111 80
14 000 242 163 126 139 110 100 14 000 133 114 81
14 500 254 170 130 144 113 102 14 500 137 117 81
15 000 267 176 134 149 116 104 15 000 141 120 82
16 000 293 190 142 160 122 108 16 000 150 126 83
17 000 – 213 158 179 136 120 17 000 168 141 92

Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641 Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641
11 000 250 179 146 158 132 122 11 000 152 135 105
11 500 264 187 150 163 135 124 11 500 157 139 106
12 000 278 194 155 169 138 127 12 000 162 142 106
12 500 293 202 159 175 141 129 12 500 167 145 107
13 000 – 210 164 181 144 131 13 000 172 149 108
13 500 – 219 169 187 148 134 13 500 178 153 108
14 000 – 228 174 194 152 136 14 000 183 156 109
14 500 – 237 179 201 155 139 14 500 189 160 109
15 000 – 246 184 208 159 142 15 000 195 164 110
16 000 – 266 195 223 So 167 147 16 000 208 173 111
17 000 – 297 217 248 So 186 163 17 000 231 192 123

LPG* LHV = 25.89 kWh/Nm3; d = 1.555 LPG* LHV = 25.89 kWh/Nm3; d = 1.555
11 000 147 127 118 119 112 109 11 000 119 115 104
11 500 151 130 119 121 113 110 11 500 121 116 105
12 000 156 132 121 123 114 111 12 000 123 117 106
12 500 160 135 123 125 116 112 12 500 125 119 106
13 000 165 137 124 127 117 113 13 000 127 120 107
13 500 170 140 126 130 118 114 13 500 129 121 107
14 000 175 143 128 132 120 115 14 000 131 123 108
14 500 181 146 130 134 121 117 14 500 133 124 108
15 000 186 149 132 136 123 118 15 000 135 126 109
16 000 197 155 135 141 126 120 16 000 139 129 110
17 000 210 162 140 147 129 123 17 000 144 133 111

So ➞ High-pressure regulator for po ≤ 350 mbar.


* The LPG charts are based on propane, but may also be used for butane.

Stated flow pressures are based on a combustion chamber resistance Flanged


of 0 mbar. The combustion chamber pressure of the heat generator
must be added to the figure determined from the above chart when DN 100 DMV 5100/12
sizing the gas valve train. DN 125 VGD 40.125
DN 150 VGD 40.150
For low-pressure supplies, EN 88-compliant governors with safety diaphragms
are used.

For high-pressure supplies, an EN 334-compliant high-pressure regulator


should be selected from the following technical booklets:
• Regulators up to 4 bar, Print No. 83001202
• Regulators with safety devices, Print No. 83197902

Refer to the burner’s rating plate for the maximum connection pressure.

19
Scope of delivery
Description WKmono-L80 WKmono-G80 WKmono-GL80
version R version ZM-NR version ZM-R-NR
Burner housing, housing cover, burner motor, air inlet housing, fan wheel,
combustion head, ignition unit, ignition cable, ignition electrodes, combustion
manager with control unit, flame sensor, actuators, flange gasket, fixing screws l l l

Digital combustion manager W-FM 100 l l l


W-FM 200   

Valve proving via the combustion manager – l l

Class-A double gas valve assembly – l l

Gas butterfly valve – l l

Air pressure switch l l l

Low gas pressure switch – l l


High gas pressure switch – l l

Regulating sleeve in the mixing assembly l l l

Actuators for compound regulation of fuel and air via W-FM:


Air damper actuator l l l
Gas butterfly valve actuator – l l
Oil regulator actuator l – l
Mixing assembly actuator l l l

Oil pressure switch in return l – l


Oil pressure switch in supply l – l

MDK80 safety shutoff device with solenoid nozzle assembly, solenoid l – l


and preinstalled regulating nozzle, 2 oil solenoid shutoff valves, oil regulator

Oil pump fitted to burner – – –

IP 54 protection l l l

EN 676 stipulates that ball valves, gas filters, and gas pressure regulators form part of the burner supply (see Weishaupt accessories list).
Please enquire or see the special equipment section of this brochure for further burner executions.

l Standard
 Optional

20
Special equipment
WKmono 80, versions R, ZM-NR, and ZM-R-NR
Burner WKmono-L80 WKmono-G80 WKmono-GL80
version R version ZM-NR version ZM-R-NR
W-FM 100 supplied loose   
Integral load controller and analogue signal convertor for W-FM 100   
W-FM 200 in lieu of W-FM 100, with integral load controller,
analogue signal convertor, and VSD module (burner mounted)   
W-FM 200 in lieu of W-FM 100, with integral load controller,
analogue signal convertor, and VSD module (supplied loose)   
W-FM 200 with extended O2 trim / CO control functionality   
110 V control voltage   
W-FC 4.0 flame monitoring   
W-FC 5.0 flame monitoring   
ABE with Chinese-character display, supplied loose   
VSD with separate frequency convertor (W-FM 200 required)
(See accessories list for frequency convertor)   
Pt1000 air temperature sensor for combustion efficiency display with W-FM 200 and O2 trim   
Solenoid valve for air pressure switch test with continuous-run fan or post-purge   
Low-pressure variant 2 (LP2) –  
Low-pressure variant 3 (LP3) –  
0–40 bar pressure gauge with ball valve in supply  – 
0–40 bar pressure gauge with ball valve in return  – 
Separate pump station  – 
Inverted air inlet (air supply from above)   
Air inlet positioned at an angle other than 0° or 180° Please enquire Please enquire Please enquire
Air inlet with LGW air pressure switch for ducted extraneous air supply   
Combustion head extension by 150 mm   
by 300 mm   

Please enquire regarding further special equipment, or refer to the price list.
Country-specific executions and special voltages on application.

21
Technical data
WKmono 80, versions R, ZM-NR, and ZM-R-NR
Fuel-independent WKmono 80/1-A WKmono 80/2-A
Burner motor 400 V, 3~, 50 Hz1) 2) type AF 225M/2L - 24LS 45K0 AF 225M/2L - 24LS 45K0
Motor power output kW 45 45
Nominal current A 75 75
2)
Motor protection switch type (e.g.) NZMN1-M80 NZMN1-M80
or motor prefusing 2) Star-delta A minimum 100 A gG (by others) 100 A gG (by others)
DOL A minimum 160 A gG (by others) 160 A gG (by others)
Speed (50 Hz) rpm 2955 2955
Combustion manager type W-FM 100 W-FM 100
Prefusing A 16 A B 16 A B
Air damper actuator type SQM48 (20 Nm) SQM48 (20 Nm)
Mixing assembly actuator type SQM48 (20 Nm) SQM48 (20 Nm)

Oil WKmono-L80/1-A R WKmono-L80/2-A R


Ignition unit type W-ZG02 (2-pole) W-ZG02 (2-pole)
Flame monitoring type QRI QRI
Oil actuator type SQM48 (20 Nm) SQM48 (20 Nm)
NOx Class per EN 267 2 2
Mass kg 865 925
Maximum weight moment kNm 10 10
Oil solenoid valves110–120 V DN 20 (supply) 20 W type 5406 NC 5406 NC
110–120 V DN 20 (return) 20 W type 5407 NC 5407 NC
Oil press. switch 0–25 bar (supply – 18 bar) type DSB 158 DSB 158
1–10 bar (return, light oil – 5 bar) type DSB 146 DSB 146

Gas WKmono-G80/1-A ZM-NR WKmono-G80/2-A ZM-NR


Ignition unit type W-ZG02 (2-pole) W-ZG02 (2-pole)
Ignition gas valve type – SV-D 507
Ignition gas valve (LP3) type – VGG10 with SKP15
Flame monitoring type ION ION
Gas actuator type SQM45 (3 Nm) SQM45 (3 Nm)
NOx Class per EN 676 3 3
Mass (excl. double gas valve assembly and fittings) kg 835 895
Maximum weight moment kNm 10 10
Mass of the double gas valve assembly DN 100 125 150
incl. ignition gas valve and connection pieces kg approx. 61 approx. 51 approx. 70

22
Dual-fuel WKmono-GL80/1-A ZM-R-NR WKmono-GL80/2-A ZM-R-NR
Igniton unit type W-ZG03 (3-pole) W-ZG02 (3-pole)
Ignition gas valve type – SV-D 507
Ignition gas valve (LP3) type – VGG10 with SKP15
Flame monitoring type QRI QRI
Actuator gas type SQM45 (3 Nm) SQM45 (3 Nm)
oil type SQM48 (20 Nm) SQM48 (20 Nm)
NOx Class per EN 676 / EN 267 3/2 3/2
Mass (excl. double gas valve assembly and fittings) kg 865 925
Maximum weight moment kNm 10 10
Oil solenoid valves110–120 V DN 20 (supply) 20 W type 5406 NC 5406 NC
110–120 V DN 20 (return) 20 W type 5407 NC 5407 NC
Oil press. switch 0–25 bar (supply – 18 bar) type DSB 158 DSB 158
1–10 bar ( return, light oil – 5 bar) type DSB 146 DSB 146

Notes
1)
The electrical motors are premium-efficiency IE3 motors in accordance with
Commission Regulation (EC) No. 640/2009
2)
The necessary motor starter and protection must be fitted in a control panel.

Voltages and frequencies:


Other voltages and frequencies are available on application.

Standard burner motor:


Insulation Class F, IP 55 protection.

Oil-side fuel system


Versions R and ZM-R-NR

2 3 5 1 External pump with pressure maintenance


2 Strainer
3 Min. oil pressure switch
P 4 Max. oil pressure switch
5 Supply solenoid valve
115V (fitted in direction of flow)
6 Return solenoid valve
(fitted against direction of flow)
7 Solenoid nozzle assembly
115V
8 Oil regulator
P M 9 Filter

M
6 4 8 7

1 9

23
Emissions reduced
by the multiflam® principle
The multiflam® principle developed
and patented by Weishaupt is an
innovative way of reducing NOx NOx
[mg/Nm3]
emissions from combustion plant to
a minimal level. 160

150
At the heart of Weishaupt’s multiflam®
technology lies a special mixing assembly 140
Medium Medium
design. Fuel is distributed among several 130 temperature temperature
nozzles and combusted in a primary 130–200 °C ≤ 130 °C
and a secondary flame. Temperature in 120
the flame’s core is considerably reduced, 110
resulting in an effective reduction of
nitrogen oxides. 100

90
The wide range of ratings across which
80
multiflam® burners are now available is
equally outstanding. All the way from 70
the WM 10 monarch® burner right up to
60
the WK 80 industrial burner, there is
now a multiflam® burner for outputs 50
ranging from 120 up to 23 000 kW.
40

30

20

10

Light oil LPG Nat. gas Light oil LPG Nat. gas

Guaranteed emission levels for 3LN-version WKmono 80 burners on three-pass / through-pass boilers,
subject to Weishaupt”s published constraints

WKmono 80 burners are also available in multiflam® execution

24
Secondary
gas nozzle

Primary oil nozzle

Primary gas nozzle

Secondary oil nozzle

The multiflam® mixing assembly of a WKmono 80 burner

25
Very high capacity, very low emissions:
The 4LN-version WKmono 80

WKmono-G80 with flue gas recirculation

Flexibility with flue gas recirculation


Where stringent emission limits for oxides
of nitrogen are in force, Weishaupt’s
multiflam® mixing assemblies for gas-
fired burners can be combined with flue
gas recirculation. Weishaupt takes
advantage of the special properties of
the flame geometry, and with it the
adaption to the combustion chamber, to
reduce NOx levels.

FGR connecting bend with actuator and Pt100 Gas-firing multiflam® mixing assembly
26
Break point for blanking plate

FGR pipe Insulation Manual shutoff

Connection hose Drain

W-FM 200
FGR butterfly valve
IEC 127-2/V

X8-03 X8-02 X8-01 X9-03 X9-02 X9-01 X10-03 X10-02 X10-01

combustion manager
F3/T4
PE
N

L
PE
N

L
L
L

min.
max.

(CPI)
L
PE
N
L
L
L
L

ION
FSV/QRI
PE
N
L
Power QRI
QRB
L
N
G0
G
LT

LINE

12VAC
1

1
OIL
GAS

V1

PV
SV
V2
V1

V1

FLAME

Flue gas SIEMENS


PE

(FGR / CO version)
/ -
X7-01

V2
OIL

LMV52.200B2 230 VAC -15% /+10%


PE 50 or 60 Hz - 6% / + 6%
/ -
X7-02

-20°C to + 60°C
V3
-  4°F to +140°F
PE FCC: part 15, Class B
X7-03

temperature sensor
Start Use wires accaptable
-

GAS

for at least 90°C / 194°F


Made in Germany Refer to data sheet 7550
Rg.5F193 DIN
CE-0085BL0373
IEC 127-2/V

Start
-
X6-01

Burner Control Feuerungautomat


F2/T4

H0-Start Fuel Air Ratio Control Brennst.-Luftverbundst.


-

Load Control Leistungsregler


OXYGEN CONTROL Sauerstoffregler
PE
/ -
X6-02

Siemens AG
.

IEC 127-2/V

1P
F1/T6,3

PE
/ -
X6-03

S 1312120025

QRA 73 flame sensor


SV
OIL

(START)

FLANGE

SAFETY
RESET
IGNITION

VOLTAGE
MOTOR
ALARM

LOOP
L
1
1

LINE
ON/OFF

1
3
2

GAS
max
min

OIL
INT

PE
PE

PE

PE

PE
N

N
L

L
L

L
L

X5-01 X5-02 X5-03 X4-01 X4-02 X4-03 X3-01 X3-02 X3-03 X3-04

General arrangement of a flue gas recirculation system with a WKmono-series burner

The multiflam® principle developed If a specific market demands ultra-low system to be fully tested at the factory
and patented by Weishaupt is a way NOx emissions, Weishaupt combines and avoids additional installation work
to reduce nitrogen oxide emissions multiflam® technology with external flue on site.
to a minimum. gas recirculation. This system, which is
designed for gaseous fuels, reduces The FGR system is controlled by the
At the heart of Weishaupt’s multiflam® NOxemissions to levels that will meet W-FM 200 combustion manager. An
technology is a special mixing assembly the most stringent of standards world- additional software module ensures the
design, which distributes the fuel wide. return of a temperature-compensated
among primary and secondary nozzles. volume of flue gas at all operating stages,
This results in extremely efficient The compact FGR dosing unit is worth reliable cold start behaviour, and the
combustion thanks to recirculation of highlighting. The connecting bend highest degree of operational availability.
the flue gases directly at the mixing incorporates the FGR butterfly valve
assembly. and the associated temperature sensor.
This packaged assembly allows the

27
Burner selection
WKmono 80, vers. R-3LN, ZM-3LN, & ZM-R-3LN
mbar] Burner type WKmono-L80/1-A R-3LN
Combustion head WKGL80/1-A-3LN
Capacity range Light oil 1790 – 13 000 kW
36

32
28

24

20
Full-load range

16

12

-4
[kW] 0 2000 4000 6000 8000 10000 12000 14000

[mbar] Burner type WKmono-G80/1-A ZM-3LN [mbar] Burner type WKmono-GL80/1-A ZM-R-3LN
Combustion head WKG80/1-A-3LN Combustion head WKGL80/1-A-3LN
Capacity range Natural gas 1100 – 13 000 kW Capacity range Natural gas 1100 – 13 000 kW
LPG 1750 – 13 000 kW LPG 1750 – 13 000 kW
Light oil 1790 – 13 000 kW

36 36

32 32
28 28

24 24

20 20
Full-load range

Full-load range

16 16

12 12

8 8

4 4

0 0

-4 -4
[kW] 0 2000 4000 6000 8000 10000 12000 14000 [kW] 0 2000 4000 6000 8000 10000 12000 14000

Natural gas
LPG
Light oil

Turndown: Natural gas max. 10:1 Capacity graphs for gas and dual-fuel burners certified
LPG max. 7:1 in accordance with EN 676 and EN 267.
Light oil max. 5:1
Stated ratings are based on an air temperature of 20 °C
Capacity graphs for oil burners certified in accordance and an installation at sea level. For installations at
with EN 267. higher altitudes, a reduction in capacity of 1 % per
100 m above sea level should be taken into account.
Stated ratings are based on an air temperature of 20 °C
and an installation altitude of 500 m above sea level. Capacity is reduced for burners equipped with flue gas
recirculation. The extent of the reduction is calculated
individually for every application.

28
[mbar] Burner type WKmono-L80/2-A R-3LN
Combustion head WKGL80/1-A-3LN
Capacity range Light oil 2380–16 000 kW
36

32
28

24

20
Full-load range

16

12

-4
[kW] 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[mbar] Burner type WKmono-G80/2-A ZM-3LN [mbar] Burner type WKmono-GL80/2-A ZM-R-3LN
Combustion head WKG80/1-A-3LN Combustion head WKGL80/1-A-3LN
Capacity range Natural gas 1600–17 000 kW Capacity range Natural gas 1600–16 000 kW
LPG 2000–17 000 kW LPG 2000–16 000 kW
Light oil 2380–16 000 kW

36 36

32 32
28 28

24 24

20 20
Full-load range

Full-load range

16 16

12 12

8 8

4 4

0 0

-4 -4
[kW] 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 [kW] 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

Natural gas
LPG
Light oil

Turndown: Natural gas max. 10:1 Capacity graphs for gas and dual-fuel burners certified
LPG max. 8:1 in accordance with EN 267 and EN 676.
Light oil max. 5:1
Stated ratings are based on an air temperature of 20 °C
Capacity graphs for oil burners certified in accordance and an installation at sea level. For installations at
with EN 267. higher altitudes, a reduction in capacity of 1 % per
100 m above sea level should be taken into account.
Stated ratings are based on an air temperature of 20 °C
and an installation altitude of 500 m above sea level. Capacity is reduced for burners equipped with flue gas
recirculation. The extent of the reduction is calculated
individually for every application.

29
Order numbers
Oil burners, version R-3LN (multiflam®)
Burner Version Order No.
type
WKmono-L80/1-A R-3LN 281 814 20
WKmono-L80/2-A R-3LN 281 824 20

DIN CERTCO: 5G1057

Gas burners, version ZM-3LN (multiflam®)


Burner Version Valve train size Order No.
type
WKmono-G80/1-A ZM-3LN DN 100 287 814 26
DN 125 287 814 27
DN 150 287 814 28

WKmono-G80/2-A ZM-3LN DN 100 287 824 26


DN 125 287 824 27
DN 150 287 824 28

CE-PIN: CE-0085 CQ 4017

Dual-fuel burners, version ZM-R-3LN (multiflam®)


Burner Version Valve train size Order No.
type
WKmono-GL80/1-A ZM-R-3LN DN 100 288 814 26
DN 125 288 814 27
DN 150 288 814 28
WKmono-GL80/2-A ZM-R-3LN DN 100 288 824 26
DN 125 288 824 27
DN 150 288 824 28

DIN CERTCO: 5G1056M


CE-PIN: CE-0085 CQ 4017

30
Gas valve train sizing
WKmono-G(L)80, versions ZM-3LN & ZM-R-3LN
WKmono-G80/1-A version ZM-3LN WKmono-GL80/2-A version ZM-R-3LN
Burner Low-pressure supply (LP1) High-pressure supply (HP) Burner Low-pressure supply (LP1) High-pressure supply (HP)
rating (flow pressure in mbar into shut- (flow pressure in mbar into gas rating (flow pressure in mbar into shut- (flow pressure in mbar into gas
kW off valve) valve assembly) kW off valve) valve assembly)
Nominal valve train diameter Nominal valve train diameter Nominal valve train diameter Nominal valve train diameter
100 125 150 100 125 150 100 125 150 100 125 150
Nominal diameter of gas butterfly Nom. diameter of gas b’fly Nominal diameter of gas butterfly Nom. diameter of gas b’fly
150 150 150 150 150 150 150 150 150 150 150 150

Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606 Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606
6 600 113 96 87 88 82 80 6 600 113 96 87 88 82 80
7 000 120 101 91 93 86 83 7 000 120 101 91 93 86 83
8 000 140 114 102 105 95 92 8 000 140 114 102 105 95 92
9 000 161 128 113 117 105 100 9 000 161 128 113 117 105 100
10 000 183 143 124 130 115 109 10 000 183 143 124 130 115 109
11 000 222 173 150 157 139 133 11 000 222 173 150 157 139 133
12 000 262 204 177 186 164 156 12 000 262 204 177 186 164 156
13 000 - 235 203 214 So 189 180 13 000 - 235 203 214 So 189 180

Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641 Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641
6 600 151 125 113 116 107 103 6 600 151 125 113 116 107 103
7 000 160 132 118 122 111 107 7 000 160 132 118 122 111 107
8 000 186 149 131 136 122 117 8 000 186 149 131 136 122 117
9 000 214 167 145 152 134 128 9 000 214 167 145 152 134 128
10 000 245 186 159 168 146 138 10 000 245 186 159 168 146 138
11 000 - 226 192 204 178 168 11 000 - 226 192 204 178 168
12 000 - - 227 241 So 210 199 12 000 - - 227 241 So 210 199
13 000 - - - 280 So 243 So 230 So 13 000 - - - 280 So 243 So 230 So

LPG* LHV = 25.89 kWh/Nm3; d = 1.555 LPG* LHV = 25.89 kWh/Nm3; d = 1.555
6 600 82 74 71 70 67 66 6 600 82 74 71 70 67 66
7 000 85 77 73 72 69 68 7 000 85 77 73 72 69 68
8 000 94 83 78 78 74 72 8 000 94 83 78 78 74 72
9 000 103 90 83 83 78 77 9 000 103 90 83 83 78 77
10 000 125 108 100 101 95 93 10 000 125 108 100 101 95 93
11 000 148 129 119 121 113 111 11 000 148 129 119 121 113 111
12 000 176 152 141 143 134 131 12 000 176 152 141 143 134 131
13 000 207 179 166 169 159 155 13 000 207 179 166 169 159 155

So ➞ High-pressure regulator for po ≤ 350 mbar.


* The LPG charts are based on propane, but may also be used for butane.

Stated flow pressures are based on a combustion chamber resistance Flanged


of 0 mbar. The combustion chamber pressure of the heat generator
must be added to the figure determined from the above chart when DN 100 DMV 5100/12
sizing the gas valve train. DN 125 VGD 40.125
DN 150 VGD 40.150
For low-pressure supplies, EN 88-compliant governors with safety diaphragms
are used.

For high-pressure supplies, an EN 334-compliant high-pressure regulator


should be selected from the following technical booklets:
• Regulators up to 4 bar, Print No. 83001202
• Regulators with safety devices, Print No. 83197902

Refer to the burner’s rating plate for the maximum connection pressure.

31
Gas valve train sizing
WKmono-G80, version ZM-3LN
WKmono-G80/2-A version ZM-3LN WKmono-G80/2-A version ZM-3LN
Burner Low-pressure supply (LP1) High-pressure supply (HP) Burner Low-pressure supply (LP2, LP3) SKP25 setting press.
rating (flow pressure in mbar into shut- (flow pressure in mbar into gas rating (flow pressure in mbar into shutoff (Pressure in mbar at
kW off valve) valve assembly) kW valve) the flanged bend)
Nominal valve train diameter Nominal valve train diameter Nominal valve train diameter
100 125 150 100 125 150 125 150
Nominal diameter of gas butterfly Nom. diameter of gas b’fly Nominal diameter of gas butterfly
150 150 150 150 150 150 150 150

Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606 Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606
10 000 159 118 99 105 90 85 10 000 103 93 75
11 000 178 129 106 113 95 89 11 000 110 99 77
12 000 199 141 114 123 101 93 12 000 118 105 79
13 000 228 160 128 139 114 105 13 000 134 118 88
14 000 260 182 145 158 128 118 14 000 151 133 99
15 000 295 204 162 177 144 132 15 000 169 148 110
16 000 - 228 179 197 159 145 16 000 188 164 121
17 000 - 252 197 218 So 175 159 17 000 207 180 131

Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641 Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641
10 000 216 158 130 139 118 110 10 000 135 121 96
11 000 244 173 140 152 126 116 11 000 146 129 99
12 000 274 190 151 165 134 123 12 000 158 138 102
13 000 - 217 171 188 151 138 13 000 179 156 114
14 000 - 248 194 214 So 172 156 14 000 203 176 129
15 000 - 279 217 241 So 192 174 15 000 228 197 143
16 000 - - 241 268 So 213 So 193 16 000 254 218 157
17 000 - - 266 297 So 234 So 211 So 17 000 280 240 171

LPG* LHV = 25.89 kWh/Nm3; d = 1.555 LPG* LHV = 25.89 kWh/Nm3; d = 1.555
10 000 116 99 91 92 86 84 10 000 93 89 80
11 000 126 106 97 98 91 88 11 000 98 94 83
12 000 137 113 102 105 96 93 12 000 104 99 87
13 000 153 125 112 115 104 101 13 000 114 107 94
14 000 174 142 127 131 119 114 14 000 129 122 107
15 000 199 162 145 150 136 131 15 000 148 139 122
16 000 226 184 164 170 154 148 16 000 167 157 138
17 000 251 203 181 188 170 164 17 000 185 174 153

So ➞ High-pressure regulator for po ≤ 350 mbar.


* The LPG charts are based on propane, but may also be used for butane.

Stated flow pressures are based on a combustion chamber resistance Flanged


of 0 mbar. The combustion chamber pressure of the heat generator
must be added to the figure determined from the above chart when DN 100 DMV 5100/12
sizing the gas valve train. DN 125 VGD 40.125
DN 150 VGD 40.150
For low-pressure supplies, EN 88-compliant governors with safety diaphragms
are used.

For high-pressure supplies, an EN 334-compliant high-pressure regulator


should be selected from the following technical booklets:
• Regulators up to 4 bar, Print No. 83001202
• Regulators with safety devices, Print No. 83197902

Refer to the burner’s rating plate for the maximum connection pressure.

32
Gas valve train sizing
WKmono-GL80, version ZM-R-3LN
WKmono-GL80/2-A version ZM-R-3LN WKmono-GL80/2-A version ZM-R-3LN
Burner Low-pressure supply (LP1) High-pressure supply (HP) Burner Low-pressure supply (LP2, LP3) SKP25 setting press.
rating (flow pressure in mbar into shut- (flow pressure in mbar into gas rating (flow pressure in mbar into shutoff (Pressure in mbar at
kW off valve) valve assembly) kW valve) the flanged bend)
Nominal valve train diameter Nominal valve train diameter Nominal valve train diameter
100 125 150 100 125 150 125 150
Nominal diameter of gas butterfly Nom. diameter of gas b’fly Nominal diameter of gas butterfly
150 150 150 150 150 150 150 150

Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606 Natural gas E LHV = 10.35 kWh/Nm3; d = 0.606
10 000 159 118 99 105 90 85 10 000 103 93 75
11 000 178 129 106 113 95 89 11 000 110 99 77
12 000 199 141 114 123 101 93 12 000 118 105 79
13 000 228 160 128 139 114 105 13 000 134 118 88
14 000 260 182 145 158 128 118 14 000 151 133 99
15 000 295 204 162 177 144 132 15 000 169 148 110
16 000 - 228 179 197 159 145 16 000 188 164 121

Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641 Natural gas LL LHV = 8.83 kWh/Nm3; d = 0.641
10 000 216 158 130 139 118 110 10 000 135 121 96
11 000 244 173 140 152 126 116 11 000 146 129 99
12 000 274 190 151 165 134 123 12 000 158 138 102
13 000 - 217 171 188 151 138 13 000 179 156 114
14 000 - 248 194 214 So 172 156 14 000 203 176 129
15 000 - 279 217 241 So 192 174 15 000 228 197 143
16 000 - - 241 268 So 213 So 193 16 000 254 218 157

LPG* LHV = 25.89 kWh/Nm3; d = 1.555 LPG* LHV = 25.89 kWh/Nm3; d = 1.555
10 000 116 99 91 92 86 84 10 000 93 89 80
11 000 126 106 97 98 91 88 11 000 98 94 83
12 000 137 113 102 105 96 93 12 000 104 99 87
13 000 153 125 112 115 104 101 13 000 114 107 94
14 000 174 142 127 131 119 114 14 000 129 122 107
15 000 199 162 145 150 136 131 15 000 148 139 122
16 000 226 184 164 170 154 148 16 000 167 157 138

So ➞ High-pressure regulator for po ≤ 350 mbar.


* The LPG charts are based on propane, but may also be used for butane.

Stated flow pressures are based on a combustion chamber resistance Flanged


of 0 mbar. The combustion chamber pressure of the heat generator
must be added to the figure determined from the above chart when DN 100 DMV 5100/12
sizing the gas valve train. DN 125 VGD 40.125
DN 150 VGD 40.150
For low-pressure supplies, EN 88-compliant governors with safety diaphragms
are used.

For high-pressure supplies, an EN 334-compliant high-pressure regulator


should be selected from the following technical booklets:
• Regulators up to 4 bar, Print No. 83001202
• Regulators with safety devices, Print No. 83197902

Refer to the burner’s rating plate for the maximum connection pressure.

33
Scope of delivery
Description WKmono-L80 WKmono-G80 WKmono-GL80
version R-3LN version ZM-3LN version ZM-R-3LN
Burner housing, housing cover, burner motor, air inlet housing, fan wheel,
combustion head, ignition unit, ignition cable, ignition electrodes, combustion
manager with control unit, flame sensor, actuators, flange gasket, fixing screws l l l

Digital combustion manager W-FM 100 l l l


W-FM 200   

Valve proving via the combustion manager – l l

Class-A double gas valve assembly – l l

Gas butterfly valve – l l

Air pressure switch l l l

Low gas pressure switch – l l


High gas pressure switch – l l

Modulating mixing assembly l l l

Actuators for compound regulation of fuel and air via W-FM:


Air damper actuator l l l
Gas butterfly valve actuator – l l
Oil regulator actuator l – l
Mixing assembly actuator l l l

Oil pressure switch in return l – l


Oil pressure switch in supply l – ●

Supply and return with 2 oil solenoid valves, l – l


oil regulator, nozzle head, preinstalled nozzles

Oil pump fitted to burner – – –

IP 54 protection l l l

EN 676 stipulates that ball valves, gas filters, and gas pressure regulators form part of the burner supply (see Weishaupt accessories list).
Please enquire or see the special equipment section of this brochure for further burner executions.

l Standard
 Optional

34
Special equipment
WKmono 80, vers. R-3LN, ZM-3LN, & ZM-R-3LN
Burner WKmono-L80 WKmono-G80 WKmono-GL80
version R-3LN version ZM-3LN version ZM-R-3LN
W-FM 100 supplied loose   
Integral load controller and analogue signal convertor for W-FM 100   
W-FM 200 in lieu of W-FM 100, with integral load controller,
analogue signal convertor, and VSD module (burner mounted)   
W-FM 200 in lieu of W-FM 100, with integral load controller,
analogue signal convertor, and VSD module (supplied loose)   
W-FM 200 with extended O2 trim / CO control functionality   
110 V control voltage   
Flue gas recirculation (requires W-FM 200 with extended functionality) –  
W-FC 4.0 flame monitoring   
W-FC 5.0 flame monitoring   
W-FC 6.0 flame monitoring –  
ABE with Chinese-character display, supplied loose   
VSD with separate frequency convertor (W-FM 200 required)
(See accessories list for frequency convertor)   
Pt1000 air temperature sensor for combustion efficiency display with W-FM 200 and O2 trim   
Solenoid valve for air pressure switch test with continuous-run fan or post-purge   
Low-pressure variant 2 (LP2) –  
Low-pressure variant 3 (LP3) –  
0–40 bar pressure gauge with ball valve in supply  – 
0–40 bar pressure gauge with ball valve in return  – 
Separate pump station  – 
Inverted air inlet (air supply from above)   
Air inlet positioned at an angle other than 0° or 180° Please enquire Please enquire Please enquire
Air inlet with LGW air pressure switch for ducted extraneous air supply   
Combustion head extension by 150 mm   
by 300 mm   

Please enquire regarding further special equipment, or refer to the price list.
Country-specific executions and special voltages on application.

35
Technical data
WKmono 80, vers. R-3LN, ZM-3LN, & ZM-R-3LN
Fuel-independent WKmono 80/1-A WKmono 80/2-A
Burner motor 400V, 3~, 50 Hz1) 2) type AF 225M/2L - 24LS 45K0 AF 225M/2L - 24LS 45K0
Motor power output kW 45 45
Nominal current A 70 75
Motor protection switch 2) type (e.g.) NZMN1-M80 NZMN1-M80
or motor prefusing 2) Star-delta A minimum 100 A gG (by others) 100 A gG (by others)
DOL A minimum 160 A gG (by others) 160 A gG (by others)
Speed (50 Hz) rpm 2955 2955
Combustion manager type W-FM 100 W-FM 100
Prefusing A 16 A B 16 A B
Air damper actuator type SQM48 (20 Nm) SQM48 (20 Nm)
Mixing assembly actuator type SQM48 (35 Nm) SQM48 (35 Nm)

Oil WKmono-L80/1-A R-3LN WKmono-L80/2-A R-3LN


Ignition unit type W-ZG02 (2-pole) W-ZG02 (2-pole)
Flame monitoring type QRA 73 QRA 73
Oil actuator type SQM48 (20 Nm) SQM48 (20 Nm)
NOx Class per EN 267 3 3
Mass kg 915 925
Maximum weight moment kNm 10 10
Oil solenoid valves110–120 V DN 20 (supply) 20 W type 5406 NC 5406 NC
110–120 V DN 20 (return) 20 W type 5407 NC 5407 NC
Oil press. switch 0–25 bar (supply – 18 bar) type DSB 158 DSB 158
1–10 bar (return, light oil – 5 bar) type DSB 146 DSB 146

Gas WKmono-G80/1-A ZM-3LN WKmono-G80/2-A ZM-3LN


Ignition unit type W-ZG02 (2-pole) W-ZG02 (2-pole)
Ignition gas valve type SV-D 507 SV-D 507
Ignition gas valve (LP3) type – VGG10 with SKP15
Flame monitoring type QRA 73 QRA 73
Gas actuator type SQM45 (3 Nm) SQM45 (3 Nm)
NOx Class per EN 676 3 3
Mass (excl. double gas valve assembly and fittings) kg 885 895
Maximum weight moment kNm 10 10
Mass of the double gas valve assembly DN 100 125 150
incl. ignition gas valve and connection pieces kg approx. 61 approx. 51 approx. 70

36
Dual-fuel WKmono-GL80/1-A ZM-R-3LN WKmono-GL80/2-A ZM-R-3LN
Ignition unit type W-ZG02 (2-pole) W-ZG02 (2-pole)
Ignition gas valve type SV-D 507 SV-D 507
Ignition gas valve (LP3) type – VGG10 with SKP15
Flame monitoring type QRA 73 QRA 73
Actuators gas type SQM45 (3 Nm) SQM45 (3 Nm)
oil type SQM48 (20 Nm) SQM48 (20 Nm)
NOx Class per EN 676 / EN 267 3/3 3/3
Mass (excl. double gas valve assembly and fittings) kg 915 925
Maximum weight moment kNm 10 10
Oil solenoid valves110–120 V DN 20 (supply) 20 W type 5406 NC 5406 NC
110–120 V DN 20 (return) 20 W type 5407 NC 5407 NC
Oil press. switch 0–25 bar (supply – 18 bar) type DSB 158 DSB 158
1–10 bar ( return, light oil – 5 bar) type DSB 146 DSB 146

Notes
1)
The electrical motors are premium-efficiency IE3 motors in accordance with
Commission Regulation (EC) No. 640/2009
2)
The necessary motor starter and protection must be fitted in a control panel.

Voltages and frequencies:


Other voltages and frequencies are available on application.

Standard burner motor:


Insulation Class F, IP 55 protection.

Oil-side fuel system


Versions R-3LN and ZM-R-3LN

9 2 3 5 5 7b 1 External pump with pressure maintenance


2 Strainer
3 Min. oil pressure switch
P 4 Max. oil pressure switch
5 Supply solenoid valve
115V 115V
(fitted in direction of flow)
6 Return solenoid valve
115V 115V
(fitted against direction of flow)
P M 7a Hydraulic nozzle head with secondary
nozzles
7b Nozzle assembly with primary nozzle
M 8 Oil regulator
9 100 μm filter (accessory)

1 9 6 6 4 8 7a

37
Dimensions
Standard housing configuration
l4

b3

h 5 d1 h5 b1
h4
h1
8 mm b2
I5
h3

Flanged connection
per EN 1092-1 h2 l2
I3 I1
h6

Burner Dimensions in mm
type l1 l2 l3 l4 l5 l6 b1 b2 b3 h1 h2 h3 h4

WKmono-L80/1-A R 1635 615 425 900 368 ≥0 1732 925 543 1661 515 1236 456

WKmono-L80/2-A R 1635 615 500 900 368 ≥0 1732 925 543 1661 515 1236 456

WKmono-G80/1-A ZM-NR 1635 615 425 900 368 ≥0 1732 925 543 1661 515 1236 456

WKmono-G80/2-A ZM-NR 1635 615 500 900 368 ≥0 1732 925 543 1661 515 1236 456

WKmono-GL80/1-A ZM-R-NR 1635 615 425 900 368 ≥0 1732 925 543 1661 515 1236 456

WKmono-GL80/2-A ZM-R-NR 1635 615 500 900 368 ≥0 1732 925 543 1661 515 1236 456

WKmono-L80/1-A R-3LN 1635 615 452 900 368 ≥ 50 1732 925 543 1661 515 1236 456

WKmono-L80/2-A R-3LN 1635 615 510 900 368 ≥ 70 1732 925 543 1661 515 1236 456

WKmono-G80/1-A ZM-3LN 1635 615 452 900 368 ≥ 50 1732 925 543 1661 515 1236 456

WKmono-G80/2-A ZM-3LN 1635 615 510 900 368 ≥ 70 1732 925 543 1661 515 1236 456

WKmono-GL80/1-A ZM-R-3LN 1635 615 452 900 368 ≥ 50 1732 925 543 1661 515 1236 456

WKmono-GL80/2-A ZM-R-3LN 1635 615 510 900 368 ≥ 70 1732 925 543 1661 515 1236 456

All dimensions are approximate.


Weishaupt reserve the right to make changes in light of future developments.

38
Mounting-plate drilling dimensions Heat generator preparation

d2

30° 1 Flange gasket


1 60° 2 Refractory
3 Aperture
30°

d11
d33
d
d
3 The refractory 2 must not
protrude beyond the front
edge of the combustion
2 head. It may however be
tapered (min. 60°).
d3
ll66
d4
d5
ll33

Burner Dimensions in mm Nominal diameter


type h5 h6 d1 d2 d3 d4 d5 of gas butterfly

WKmono-L80/1-A R 850 200 485 M16 530 770 875 –

WKmono-L80/2-A R 850 200 590 M16 640 770 875 –

WKmono-G80/1-A ZM-NR 850 200 485 M16 530 770 875 DN150

WKmono-G80/2-A ZM-NR 850 200 590 M16 640 770 875 DN150

WKmono-GL80/1-A ZM-R-NR 850 200 485 M16 530 770 875 DN150

WKmono-GL80/2-A ZM-R-NR 850 200 590 M16 640 770 875 DN150

WKmono-L80/1-A R-3LN 850 200 480 M16 640 770 875 –

WKmono-L80/2-A R-3LN 850 200 540 M16 640 770 875 –

WKmono-G80/1-A ZM-3LN 850 200 480 M16 640 770 875 DN150

WKmono-G80/2-A ZM-3LN 850 200 540 M16 640 770 875 DN150

WKmono-GL80/1-A ZM-R-3LN 850 200 480 M16 640 770 875 DN150

WKmono-GL80/2-A ZM-R-3LN 850 200 540 M16 640 770 875 DN150

All dimensions are approximate.


Weishaupt reserve the right to make changes in light of future developments.

39
Dimensions
Air inlet with ducted-air flange Air inlet with FGR connecting bend
Inverted air inlet

b5 b4
b4

b1 b1

WKmono 80 Dimensions in mm WKmono 80 Dimensions in mm


burner b1 b4 burner b1 b4 b5

with ducted-air flange 1892 967 with FGR connecting bend 2085 1160 1023

Air inlet with ducted-air flange and FGR connecting bend


Inverted air inlet

b5 b4

b1

WKmono 80 Dimensions in mm
burner b1 b4 b4

with ducted-air flange and FGR bend 2245 1320 1183

All dimensions are approximate. Weishaupt reserve the right to make changes in light of future developments.

40
Minimum clearances with multiple burners
Burners without ducted-air flange

b7

b5
Δ1

b6

b5

WKmono 80 Dimensions in mm
burner b5 b6 (min) b7 Δ1

without ducted-air flange 807 1650 25* / 250** 35

*) Minimum clearance for air cooling of the burner motor


**) Servicing dimension (please enquire regarding smaller clearances)

All dimensions are approximate. Weishaupt reserve the right to make changes in light of future developments.

41
That’s reliability

Heating system production in Sennwald Neuberger building automation in Rothenburg Borehole drilling by BauGrund Süd

The Weishaupt Group has over 3000 administrative headquarters, and home
employees and is a market leader for to the group’s own Research and
burners, condensing boilers, heat Development Institute.
pumps, solar energy, and building
automation. Heating systems are manufactured by
Weishaupt’s sister company, Pyropac,
Since 2009 the business, which was which is located in the Swiss town of
founded in 1932, has been structured Sennwald.
as a holding for three companies
operating in the fields of energy Neuberger building automation, sited in
technology, energy recovery, and Rothenburg ob der Tauber in Germany,
energy management. has been a group subsidiary since
1995.
The core division is Max Weishaupt
GmbH, which is located in the south- Germany’s Bad Wurzach is home to the
west German town of Schwendi, and geothermal engineering company,
which is where all burners are BauGrund Süd, which has been part of
manufactured. It is also the group’s the Weishaupt Group since 2009.

42
43
Max Weishaupt GmbH
88475 Schwendi
Tel +49 7353 830
Fax +49 7353 83358
www.weishaupt.de

Print No. 83216402, January 2017


Printed in Germany. All rights reserved.

Neachells Lane, Willenhall, WV13 3RG


Tel (01902) 609841
Fax (01902) 633343

Weishaupt worldwide:
Branch offices across Germany: Leipzig Subsidiaries: Slovenia Cyprus Lebanon Spain
Germany and numerous Augsburg Mannheim Belgium South Africa Egypt Luxembourg Switzerland (W)
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