CAT-I
Digitally signed by
                                                                   goutam
                                                                   DN: cn=goutam, c=IN,
                                                                   o=NTPC, ou=CC/EOC,
                                                                   email=gkhalder@ntpce
                                                                   oc.co.in
                                                                   Date: 2008.10.15
                                                                   14:26:48 +05'30'
                                            CERTIFIED TRUE COPY BASED ON APPROVAL
                                            NTPC / SIMHADRI STPP - STAGE-II (2 x 500 MW)
                                            NTPC DRG. No.: 3530-101-01-TR-PVM-U-007 / REV.00
                                            NTPC DRG. No.: 0260-101-01-TR-PVM-U-007
JOB NO: 288                                                  NTPC TAMILNADU ENERGY COMPANY LTD.
STATUS:                                                        VALLUR THERMAL POWER PROJECT
DISTRIBUTION                                                              2 x 500 MW
                                                           STEAM GENERATOR WITH ESP PACKAGE
TO                                                                                              Dept           Name     Sign   Date
                                                                                                Code
No. of                                                BHARAT HEAVY ELECTRICALS LTD.                     DRN
REV.     Date       ALTD    CHD     APPD             UNIT : HIGH PRESSURE BOILER PLANT                  DESN   AVR             26.02.08
                                                         TIRUCHIRAPPALLI – 620 014                      CHD    MA              26.02.08
                                                                                                        APPD   MA/SCS          26.02.08
                                            TITLE
                                                      FURNACE RESIDENCE TIME CALCULATION
                                                                    DEPT.            SCALE             DRAWING NO.
                                                                    SIGN.
                                                                    DATE.                              SHEET   1 OF 2    REV      00 A
           CAUTION: THIS DRAWING IS THE PROPERTY OF BHARAT HEAVY ELECTRICALS LTD., AND IS NOT TO BE REPRODUCED OR USED TO FURNISH
ANY INFORMATION FOR MAKING OF DRAWINGS OR APPARATUS EXCEPT WHERE PROVIDE FOR AGREEMENT WITH SAID COMPANY.
               FURNACE RESIDENCE TIME CALCULATION
   Load                                              BMCR
                                            Design
   COAL                                      coal
                                                       Worst coal   Best coal
                                 UNIT
   Furnace Volume from top
   fuel nozzle to horizontal      m3                        5598
   plane at furnace nose tip
   Mean gas Temperature           °C         1464           1465      1467
   Gas quantity                  t / hr      2245           2334      2179
   Gas Volume                    m3 / s     3049.5      3191.4       2953.9
   Residence Time =              Sec         1.84           1.75      1.90
   Furnace volume / Gas volume
PROJECT : NTECL / VALLUR TPP – 2 x 500 MW
Engineer      AVR                    TITLE: FURNACE RESIDENCE TIME CALCULATION
Rev. with     MA                     DWG :
Approved by   MA/SCS                 Sheet : 2 of 2      Rev.00
NTECL/ Vallur TPP Stage-I, Phase-II (2 x 500 MW)
BHEL Point wise replies to NTPC Comments on Furnace performance & sizing calculations and
Furnace Residence Time Calculation
 S.
       NTPC Comments                                BHEL Reply
 No.
 NTPC DRAWING NO:0260-101-01-TR-PVM-U-020
 Vendor Drawing No: TP-DC-288-100-0034
 Revision: 02
 Drawing Title: Furnace performance & sizing calculations
 Category:II
 1     BHEL to correct the marked values in line    The losses furnished are due to latent heat
       with losses given in performance data(i.e.   of vaporization of H2 & H2O combustion, in
       for DC calculation sheet- losses due to H2O line with earlier NTPC projects. Revised
       in fuel,surf. & inherent- 2.598% and due to  document (Rev.03) attached.
       H2O from comb. of H2-5.472%. hence loss
       due to moisture and H2 combustion is =
       (2.598+5.472)x1233.6/100= 99.55
       Mkcal/hr).Further, values of moisture loss
       indicated here does not match with values
       mentioned in predicted performance data
       and needs to be corrected. This comment is
       also applicable for WC/BC calculations.
 2     Approval will be subject to approval of      Noted
       performance data by NTPC. Any change in
       performance data shall be incorporated in
       this document.
 3     Other comments marked on the document. Revised document (Rev.03) attached.
 NTPC DRAWING NO:0260-101-01-TR-PVM-U-007
 Vendor Drawing No: TP-DC-288-100-0032
 Revision: 00
 Drawing Title: FURNACE RESIDENCE TIME CALCULATION
 Category:II
 1     BHEL to furnish the basis of arriving at Furnished information is in line with earlier
       mean gas temperature                     NTPC projects
 2     BHEL to submit performance data to check Predicted Performance Data submitted
       the gas flows.                           already
 3     BHEL to furnish the gas density at mean  Furnished information is in line with earlier
       gas temperature along with its back-up   NTPC projects
       calculation.