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DG Maintenance Plan

The document outlines a general maintenance schedule for a diesel generator set. It includes checking fluid levels, filters, and systems for leaks on a daily, monthly, yearly, and every 2 years schedule. Specifically, it recommends changing the oil and filters every 250 hours or yearly, changing coolant every 2 years, checking sensors and electrical systems monthly, and performing a general cleaning every year to keep the generator set running properly.

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Yasir Mehmood
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711 views2 pages

DG Maintenance Plan

The document outlines a general maintenance schedule for a diesel generator set. It includes checking fluid levels, filters, and systems for leaks on a daily, monthly, yearly, and every 2 years schedule. Specifically, it recommends changing the oil and filters every 250 hours or yearly, changing coolant every 2 years, checking sensors and electrical systems monthly, and performing a general cleaning every year to keep the generator set running properly.

Uploaded by

Yasir Mehmood
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Every 2 Years

DIESEL GENERATOR SET

1000 hours

2000 hours

Every Year
250 hours

400 hours
Start up
Daily
GENERAL MAINTENANCE SCHEDULE
ENGINE LUBRICATION SYSTEM
Check the Oil Level. x x x x
Change Oil. x x
Change Oil Filters. x x
Check whole Lubrication System for any oil leakage. x x x x
ENGINE COOLING SYSTEM
Check the water heater blocks. x x x
Check whole Cooling System for any Coolant Leakage. x x x
Check the Coolant Level. x x x
Check the antifreeze/ water ratio. x x x
Check the Cleanliness of Radiator. x x x
Change the Coolant. x x
Check the hose and clamp connection. x x
AIR INLET AND EXHAUST SYSTEM
Check whole Air System for any Leakage (hoses, clamps, etc.) x x
Check the Turbocharger. x x
Clean or Change Air Filters. x x x
Check whole Exhaust System for any Leakage (pipes, spiral, etc.) x x x
Check the Colour of Exhaust Smoke. x x x
FUEL SYSTEM
Check the Fuel Level. x
Change the Fuel Filter. x x
Check whole Fuel System for any Fuel Leakage. x x
Drain the Water inside "Water Seperator Filter". x x
Clean the Fuel Tank. x
Check the Injector Nozzles. x x
ELECTRICAL SYSTEM
Check the batteried and their charge level. x x x x
Clean the batteries and their poles. x x x
Check the battery charger and charginf alternator. x x
Check all the Pressure, Temperature Sensors and Gauges. x x x
Check the setting of AVR and governor card. x x x x
Check the power cables, transfer panel and it connections. x x x
Check the Control Panel and Generator Set Controller Unit. x x x
MISCELLANOUS
Check the Tensions of V-belts. x x x x
Check the Radiator Fan and its Blades. x x
Check any Screws or Bolts used for Assembling Purposes. x x
Check the Compression Pressure (if necessary). x x
Perform a General Cleaning on whole Generator Set. x x x
Check for any Strange Noise when the Engine is Running. x x x x x x
Check and Clean the Oil Pan Breather Hose. x x
Earthing
Check earth electrode and earth mat terminations for loose
connection, contact, pitting and flash marks. x
Inspect all terminations for salt formation and clean. x
Measure earth resistance value of earth electrode / earth mat. x
Inspect the earth pit brick / concrete lining and pit cover for good x
condition.

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