SK ® O9G
(Also Fits TF60SN)
Reduces/Corrects/Prevents
Harsh Shifts, Cut-Loose, Rough Coasting
Downshifts, Slow Pressure Rise, TCC slip.
Good news! No need to buy a $1200
Valve Body to FIX these complaints.
N91
Fits: Audi A2, A4 06 2.0L, Audi TT 03-04 1.8L
BMW Mini Clubman 08 1.6L N93
BMW Mini Cooper 02 1.6L
VW Beetle 05 1.8-2.5L, Jetta 05 1.9-2.5L
Passat 06 2.0L & 3.6L, Touran 03 1.6-2.0L N89
N88
N88-89 are 11-13 ohms On-off type solenoids.
Remove, clean and test them. If ok, set them N92
aside. No repair work is needed on them.
All other solenoids are PWM type and are 5-7 N282
Ohms. ID mark each solenoid and return
them to their original location after doing the
repair work on the following pages. N283
Read instructions thoroughly before starting!
N90
Mr. Shift ®
Have a nice Day!
14 Sept 2018 Page 1 © TransGo 2018
Solenoid Disassembly and Correction:
Hold it! If your VB is equipped with small body solenoids, skip pages 2 & 3.
Replacement end caps provided only fit large body Solenoids. (Approx. 1.110 Dia.)
Armature
Step 1
Check solenoid resistance first! Solenoid
resistance should be 5-7 ohms between Connector
Pins. Checking from either Pin to Solenoid Body
must be open. If Solenoid fails either check Brass washer
Solenoid will need replacing.
Step 3
Step 2 Remove Armature &
Grind crimp until end cap falls off. washer. Grind Body flush
Use side of bench grinding Wheel. with inner step.
Finished
End Cap
Crimp Crimp removed
Inner Step
Step 4
Measure the Shaft.
.156-157 use long drill
.154-155 use short drill Step 5
Use selected drill in Turn Drill counter clockwise by hand
Step 5. insert it all the way into Solenoid.
While holding the Drill turn the Solenoid
both directions for 15 seconds.
Turn the drill counter clockwise &
remove the drill.
14 Sept 2018 Page 2 © TransGo 2018
Step 6 Step 8
After resizing Solenoid Bushings clean out Lay a narrow bead of Red Thread locker
debris with brake clean & blow out with air. around the end of Solenoid Body. Keep Thread locker
Install Armature & stroke while spraying Sol away from inside of Solenoid. Position new end Cap
Valve with Brake cleaner. on Solenoid.
Remember!!!
Install Armature & New end Cap
washer before
Installing end Cap!
Step 9
Stand Solenoid on end
cap. Place deep 1/2” drive
3/4” socket over Solenoid
Snout. Lightly tap the
Socket to seat the
Step 7 Solenoid into the Cap.
Hold Solenoid upside down,
Armature must fall out. Socket needs to rest
If not perform Step 5 again. on Solenoid Body
Fixed Solenoid
Grind bump off
on all linear
Solenoid
Connectors
14 Sept 2018 Page 3 © TransGo 2018
Step 10
Separator Plates
B Enlarge 3 holes A- .041 B
A
Enlarge 8 holes B- .046
B A
A Enlarge 1 hole C- .076
B After drilling recheck by
B counting the holes drilled.
B
B B
Use care when drilling!
C Look twice drill once! Step 11
A Install New Bushing &
Valve Assembly
Retainer
Re-use
Note: Enlarging these holes allows for the normal wear
in solenoid to valve control circuits and creates a more This ends the repair work. The following pages are for reference
positive signal between solenoids and valves. These use. If your VB differs from what is shown, re-install as found and
are NOT clutch circuit feed holes to make firmer shifts! call us with the model information. Thank you. The Tech Team
14 Sept 2018 Page 4 © TransGo 2018
Valve Body Reference Data Inner Spring
.991x.618x.092 1.024x.398x.060
60lbs@.695 25lbs@.695
1.039x.618x.079
B2 32lbs@.695
K1
K3 1.039x.618x.079
B1 Pressure 32lbs@.695
Limit Valve 1.039x.618x.079 Inner spring
N93 Sol Pressure 32lbs@.695 1.063x.412x.056
18lbs@.695 K2
Limit. Cooler Limit
Inner spring
1.063x.412x.056
TCC Reg 794x380x027 18lbs@.695
987x314x041
N92 Solenoid
Regulator
.212 Ball
1.039x.618x.079
32lbs@.695 .425x.368x.050
12lbs@.298
K3-B1 .250
Inner spring check ball
1.063x.412x.056 1.112x.249x.027 2-6@.716
18lbs@.695
LP
1.079x.271x.025 2-0@.623
1.087x.270x.024 2-0@.610
.610x.247x.025 6oz@.540
14 Sept 2018 © TransGo 2018
Z Valve Body
B2 control Valve
Reference Data
.610x.247x.025 6oz@.540 .377x.162x.018
6oz@.330
Use 2 Long bolts in
“Z” locations as guides K3 Regulator
to align the main VB .800x.325x.042 4-8@.590
sections before
tightening any bolts! N90
B1 Regulator
.746x.249x.037 4-8@.585
K2 clutch acc N283
check valve. K2 Regulator
.737x.257x.035 3-0@.585
Z N282
K1 Regulator
.804x.324x.035 4-4@.482
.377x.162x.018 6oz@.330 N92
Lube limit valve- (Not all models)
Pressure regulator
1.432x.518x.045 5-12@.737 .620x.245x.037 5-6@.453
N93
Secondary PR Valve
Pay attention to 1.500x.412x.048 7-5@932
Retainer position
before removing! Sol regulator N88-90/N282-
Re-install as N283 .983x.314x.042 8-6@.616
N91
found.
Keep solenoids in OE location.
Cooler bypass
.555x.248x.042 9lb@.453
14 Sept 2018 © TransGo 2018
VB Reference Data
Z
TCC switch valve
1.062x.277x.022 1-8@.432
1.014x.323x.028 2-10@.422
B1 switch Valve
1.041x.324x.028 2-12@.395
End plug:
Long end Z = Alignment Bolt Holes
outboard.
1.066x.269x.026 2-0@.628
1.078x.272x.026 2-8@.555
1.095x.250x.030 1-14@.786
1.109x.250x.028 2-4@.718
1.074x.271x.027 1-14@.627
1.111x.298x.030 3-5@.515
1.105x.293x.030 3-4@.547 .212 Ball
4-5-6 Relay Valve
Z .610x.247x.025 6oz@.540
14 Sept 2018 © TransGo 2018
