Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan

LIFAN LIFAN
620 620
Air Volume Adjustment Knob Turn the knob to select blow Selector Button for Inner and Outer
direction Circle Mode
Air Vent Mode Setting Operating Essentials
Turn the knob to adjust the air vent ●To quickly cool down the car which has
1. Up Ventilation : the air flow blows to
volume : clockwise for increase , the face of passenge rs through the central parked under hot sunshine, drive it for
counterclockwise for decrease . vent at dashboard and the side vent. several minutes with window open.
●In wet weather, don't let cold air blow
2. Up and Down Ventilation: the air flow
blows to both the face and feet of passengers
to the windshield, since the temper ature
Cold/Warm Air Switch Knob through the central vent at dashboard, side difference inside and outside of it will
vent and down vent. help mist growing .
Turn the knob to adjust the temperature: ●The lower part of front seats should be
clockwise for increase, counterclockwise 3. Down Ventilation: the air flow blows to
th e feet of passengers through down vent. kept as open space to ensure f ull air
for decrease. Press key s to select air source circulation in the car .
4. Defrost, Demist and Down Ventilation : Press the button to recycl e the air in the car.
the air flow blows to the feet of passengers ●Make sure that the inlet grille in front of
Press it again to take in the air outside of the
and the windshield through the down vent the windshield is not blocked by things
Selector Knob for Blow Mode car. like leaves or snow.
and defrost vent.
●In cold weather, it is necessary to set a high
Apply when the selector button for inner and “A/C”Switch rotation speed of blower for one minute to clean
outer circle mode is at outer circle position. To start the A/C system, turn on the air volume the snow or moisture in the air inlet passage,
1 2 3 4 5 5. Defrost and Demist: the air flow blows adjustment knob , then press the“A/C”switch , thus to reduce the mist gr owing on windows .
indicator illuminating . To shut down the A / C
to the windshield th rough the defrost ●Close all windows when driving the car on
system, press the “A/C” switch again and
vent . reset the air volume adjustment knob to “0”. the road with much dust. If after doing this ,
Apply when the selector button for inner the dust still goes into the car , it is
and outer circle mode is at outer circle recommended to temporarily set the
position. selector button for inner and outer circle
mode at inner circle and set the rotation
speed selector of blower at any posi tion
except “0”.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Heating Automatic A/C System—Control Plate
For an optimal effect, set the controller at: Air volume adjustment—any position Air volume adjustment—any position 1. A/C Air Volume Adjustment Button
expect “0” expect “0” 2. A / C State Display
Temperature—toward cold zone (blue zone) Temp erature—towa rd wa rm zone (red zone) 7 6 3. A/C Temperature Adjustment Button
Air volume adjustment—any position for temp erature increase
Inlet—outer circle (air outside) 4. Selector Button for Automatic Mode
expect “0” Air flow—central and side vents towa rd cold zone (blue zone)
Temperature—toward warm zone (red zone)
5. Selector Button for Inner and Outer
A/C—start up for temp erature decrease
Inlet—outer circle (air outside)
Circle Mode
Inlet—outer circle (air outside)
●For a quick temperature decrease, turn Ai r flow—defrost, demi st 6. Selector Button for Blow Mode
Air flow—down vent 7. Rear Defroster Switch
the selector button for inner and outer A/ C—start up
A/C—shut down 8. Front Defroster Switch
circle mode at inner circle for several ●In wet weather, don't let cold air bl o w
●For a quick temperature increase, turn minutes . to the windshield, since the temperature 9. “A/C”Switch
on the inner circle for several minutes. Vent difference inside and outside of it will
To avoid mist growing on windows, after For an optimal effect, set the controller at: help mist growing .
the temperature rises to certain degree,
turn on the outer circle. Air volume adjustment—any position
Defrost A/C AUTO/OFF

●Press “A/C” switch for dehumidification expect “0” Outside of windshield

and temperature increase . Temperature—toward cold zone (blue zone) For an optimal effect, set the controller at:
Inlet—outer circle (air outside)
●During defrost or demist of windshield, Blower rotation speed—any position
Air flow—central and side vents expect “0”
select defrost, demist and down vent for A/C—shut down
temperature increase in the car . Temperature—toward warm zone (red zone)
Inlet—outer circle (air outside)
A/C Demist Air flow—defrost, demist
A/C—shut down 1
For an optimal effect, set the controller at: 3 9 4 8 5 2
Inside of windshield ●To raise the temperature in the car when
For an optimal effect, set the controller at: the windshield defrosting, defrost , demist
and down vent are to be selected .

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Selector Button for Automatic Mode A/C Temperature Adjustment Button
5. Defrost, Demist: the air flow is mainly Selector Button for Inner and Ou ter “A/C”Switch
from the vent of windshield . Apply when
Press the button: the indicator illuminates, For temperature increase, press“ ”button, 1 2 3 4 the selector button for inner and outer
Circle Mo de
To start up the A/C system, press the “A/C”
indicating that the automatic operation for temperature decrease, press“ ”button. circle mode is at outer circle position . switch , which illuminates . To shut down
is sele cted and the A/C is under automatic When it is turned to the coldest, “MAX.COLD”is the A / C system , press the switch again .
state. displayed , when it is turned to the hottest ,
Front Defroster Switch
“MAX.HOT”is displayed .
Note: when the blower is not turned on and
Under automatic operation, the A/C equipment Press the switch, the indicator illuminates ,
no air is blown, the A/C system can't start
will select the most appropriate fan rotation the air flow is mainly from the vent of
speed and air flow according to temperature . “AUTO/OFF”Button windshield . Press it again , the indicator
up by pressing the “A/C”switch .
If you want to select by yourself, choose Press the button to turn on/off automatic As per Air Vent is out , the previous air flow setting is
manual control. A/C system. recovered .
1. Up Ventilation: the air flow is mainly
To shut down automatic operation, press from the central vent at dashboard and Pr ess the front defroster swi tch. Wh en some
“OFF”button. Speed adjustment button the side vent . mi st is forme d, the A/ C wi ll turn on automa tically,
of blower or selector button for inner and the “A/ C”indicator illumi nates, and cold
outer circle mode. 2. Up and Down Ventilation: the air flow is wi nd is blown , clearing the wi ndshield
mainly from the central vent at dashboard, imme diately. Wh en some frost is forme d, the
A/C Air Volume Adjustment Button the side and down vents. A/C wi ll start h eating automa tically, and Press the button to select air source.
3. Down Ventilation: the air flow is mainly wa rm wi nd is blown for defrosting, clearing
Press “ ”( increase ) or “ ”( decr ease) the wi ndshield imme diately. Press the button to recycle the air in the
button to adjust the rotation speed of blower. from the down vent. car. Press it again to take in the air outside
4. Def ros t, Demi st an d Down Ven tilat ion: For setting the selector button for blow mode, of the car.
Under automatic operation, unless other refer to the “setting of selector button for blow
rotation speed is required, or else t he the ai r flow is mai nl y from the do wn ven t an d the
mode”in the following text.
rotation speed of blower doesn ' t need ven t of wi nd shi el d. Ap pl y whe n the sel ec tor
bu tton for inn er an d ou ter circle mode is at ou ter
adjusting.
circle po sition .

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Air Vent Mode Setting Operating Essentials Heating
●To quickly cool down the car which has For an optimal effect, set the controller ●During defrost or demist of windshield, ●For a quick temperature decrease, turn
parked under hot sunshine, drive it for at: select defrost, demist and down vent for the selector button for inner and outer circle
several minutes with window open. temperature increase in the car. mode at inner circle for several minutes.
●Make sure that the inlet grille in front of As for automatic operation A/C Ventilation
the windshield is not blocked by things
like leaves or snow . Pres s the button for automatic mode. For an optimal effect, set the controller For an optimal effect, set the controller
Temperatu re—set at the temperatu re at : at:
●In wet weather, don't let cold air blow to
the windshield, since the temperature needed Fan rotation speed—set at the rotation
difference inside and outside of it will help Inlet—outer circl e (ai r outside) As for automatic operation speed needed
mist growing . A/C—shut down
Temperature—toward low temperature
●The lower part of front seats should be kept Press the button for automatic mode.
as open space to ensure full air circulation As for manual operation Temperature—set at the temperature Inlet—outer circle (air outside)
in the car . needed Air flow—central and side vents
Fan rotation spe ed—set at the rotation Inlet—outer circle (air outside)
●In cold weather, it is necessary to set a high A/C—shut down
rotation speed of blower for one minute to clean spe ed ne ed ed
the snow or moisture in the air inlet passage , Tem pe rature —tow ard hi gh tem pe rature
Inl et—ou ter ci rcle (ai r ou tsi de )
As for manual operation
thus to reduce the mist growing on windows .
FRONT
Air flow—do wn ven t
●When driving your car after other cars on the Fan rotation speed—set at the rotation
A/C—shu t do wn
dirty road, or under windy or dusty condition , speed needed
it is recommende d to temporarily set the Temperature—toward low temperature
selector button for inner and outer circle ●For a quick temperature increase, turn
Inlet—outer circle (air outside)
mode at inner c ircle and set the rotation speed on the inner circle for several minutes. To
Air flow—central and side vents
selector of blower at any position. avoid mist growing on windows, after the
A/C—start up
temperature rises to certain degree, turn
on the outer circle.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Side Vent Check and Replace the Air Filter

If the control effect of air flow is not The description tag of air filter is The air filter is behind the right sundries 1. Open the right sundries box and 2. Press the two sides of the right 3. Take out the filter cartridge from
satisfactory, check the side vent, at the inside of the right sundries box. take off the screw on the limiting sundries box away from the pothooks the vent of air filter as shown in the
which is possibly opened or closed box as shown in the picture. It may be obstructed due to long-time pneumatic tension spring by a and remove the right sundries box. picture.
as the fig. shown. use. Please replace it in case of a cruciform screwdriver.
The air filter can prevent the dust from
entering the vehicle through the A/C reduced efficiency of A/C air flow or
vent . easily mist growing on the windows.
Please check and replace the air filter
according to the maintenance scheme
so as to ensure the effects of A/C.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Tips
The air filter should be installed
correctly. Using A/C while the air
filter is removed will decrease the
dust prevention effect and impact
the A/C performance.

UP

4. Take out the filter from the filter Reinstalling the right sundries box 2. Hook the right sundries box, 3. Press the two sides of the right sundries
cartridge. elongate the limiting pneumatic box and close it.
1. Insert the latch pin into the hole of
5. Check the filter surface. tension spring, and then insert the
the limiting pneumatic tension spring
Please replace it immediately in case as shown in the picture. screw into the limiting pneumatic
of a dirty or obstructed filter. tension spring and screw it off by
a cruciform screwdriver.
Keep the arrowhead up when installing
the filter and the filter cartridge.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Electronic Clock Cigarette Lighter and Ashtray Cigarette Lighter
Section 1-9
Operation of Instrument and Controller Press lightly to use the cigarette lighter,
which will then spring out automatically to
be at service.
Other Equipments If the engine is not running, the key s hould
be at “ACC”position .
Electronic Clock …………… … ………………… … ……………… ……100 It is strictly prohibited to press the cigarette
13 5
Cigarette Lighter and A shtray…………………… … …… ………… …100 lighter for long .
Right Sundries Box………………………………………………… ……101 When changing for another lighter, use the
Small Sundries Box………………… ………………………… …… ……101 kind designated by Lifan.
Center Sundries Box ……… …… ………… …… ………………… …102 Ashtray
Cup Stand……………… …… ……………… ……… ………… …………102 The key should be at “ACC”or Cigarette Lighter and Front Ash tray To use the ashtray, pull it out.
Reverse Radar System …………………………… …… ………… ……103 “On”position. After enjoying a cigarette, it is necessary to
crash out the stub in the ashtray completely,
Push the clock lever for more than 1 s , for avoiding a fire. Make sure that the stub is
the hour place will twinkle every 0.5 s , crashed out before push the tray back.
which mean s hour place is ready for Front: to take the ash tray off, press down
adjusting; after finishing the adjustment ,
the locking spring piece to pull it out.
the hour place will twinkle for another
2 s then switch to the minute place for Back: to take the ashtray off, nip both sides
minute adjustment . of the ashtray to pull it out.

Back Ashtray

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Right sundries box Small sundries box Center sundries box Cup stand
Warning L R

Completely close the ashtray after

use, to reduce the possibility of
personal injury due to accidents or
emergency brake during driving.

Raise the center sundries box cover,

L R
and meanwhile pull up the locking It is used to firmly hold a cup or
Pull the handle to open the right buckle to open the center sundries a beverage can.
sundries box. box.
Warning
Keep the control box closed during
driving, to reduce the possibility of
personal injury due to the accidents
or emergency brake.
Press down the buckle to open
the small sundries box.
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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Reverse radar system Induction scope The system will not wok normally The system may not work in case
under the following circumstances. the sensor contacts the following
The maximum induction scope for the Warning ●Ice, snow and slurry stick to the objects.
sensor is 1,500mm. No attaching accessories or other sensor.
●Metal lead, cord or other thin objects
objects to the sensor components; ●A long-time parking under a ●Cotton, snow or absorptive objects
A--Distance Indicator Alarm otherwise , it will disturb the correct high-temperature or low-temperature ●Small objects
( mm ) operation of the system or even cause condition.
●Objects with sharp edges
an accident.
A 1,50 0—9 00
rd
The 3 line Interrupted buzz ●Driving on a bumpy road, muddy road ●High and bulgy objects
illuminates
or a road with high grass.
The 2 nd and 3 rd Fast inter rupt ed
Pl ease contact the Lifan service
9 0 0—6 0 0
lines illuminate buzz
●Close to the horn of other vehicles and station to check the system in case
the engine of motorcycles or any other of the followi ng situations.
600 or less
than 250
All lines glitter Continuous buzz object that can produce ultrasonic.
●Sunken bumper
●Equipped with twin-channel wireless
In case of a reverse, the reverse radar This system informs the driver of the antenna or fender pile. ●Indicator illuminates continuously
system will inform the driver of the distance between the vehicle and the ●A sloping center of gravity. but the buzzer does not sound
distance between the vehicle and the barrier by the indicator and buzzer.
barrier by the indicator and buzzer. ●Covering the sensor by hands.
During a reverse, the three ultrasonic Note
probes (active probe) detect the distance ●Too close to an object.
This system is working when the ignition between the vehicle tail and the barrier, The reverse radar system is only used
●Heavily knocking the sensor.
key is at position “On”and the shift then BCM processes the data and transmits to assist the reverse. Do not rely on this
lever at reverse gear. it to the instrument module which then system too much. Observe the
drives a step- by- step alarm indicating surrounding situation when reversing
sound and approaches light display. the vehicle.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Chapter 2 Run-in T ime
LF620 Driving Guide LF620 enjoys an excellent performance . No overloading: The first maintenance:
However , this performance will reach Make sure that the loading weight during
the best state only after a proper run-in The first ma intenance during run-in time
the run-in time will not reach the 80% of should be imp leme nted wh en the first
time and the first maintenance. The effect the maximum load; otherwise , damage
Run-in T ime… … … … … … … … … … … … … … … … … … … … … … … … … 106 for this run-in time mainly relies on the mi leage of 2500～3000 km has been covered
will be caused to those components by your vehicle for keeping your car in a
Fuel… … … … … … … … … … … … … … … … … … … … … … … … … … 107 driving way within the first 3000 km . which have not been run in well . good using state. This ma intenance is
Three-way Catalytic Converter………………………………………………………107 No high-speed driving: No driving for a long distance: available at the Lifan service station.
Engine Exhaust Warning… … … … … … … … … … … … … … … … … … … … … 106 No driving at full speed within the initial No driving for a long distance during
Oil Consumption… … … … … … … … … … … … … … … … … … … … … … … … 108 mileage of 1000 km . run-in time; otherwise, it will extend
the continuous working hour of the Note
Brake System… … … … … … … … … … … … … … … … … … … … … … … … 109 Maximum driving speed f or all gears engine and cause damage to the engine
Brake Pads Over-wear Alarm… … … … … … … … … … … … … … … … 110 during run-in time: parts. The first maintenance should be carried
Notes for Luggage Loading… … … … … … … … … … … … … … … … … … … 113 out at the Lifan servi ce station to ensure
Gear Speed Avoid emergency brake:
a good maintenance quality and the best
Suspension and Chassis …………………………………………………………… …114 Reduce the emergency brake times as
performance of your vehicle.
Gear 1 30 possible as you can; otherwise the
Gear 2 55 brake system will be impacted, and
the engine will suffer from a bigger
Gear 3 80 impact load from the chassis. Do not
Gear 4 105 carry out emergency brake within the
Gear 5 120 initial mileage of 300km except for
necessary situations.
The maximum rotation speed allowed No trailering the vehicle within
for the engine within the initial mileage the first 2 0 0 0 km:
of 1000km is 4200r/min.
An incorrect trailering may cause damage
to the vehicle.
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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Fuel Three-way Catalytic Converter Engine Exhaust Warning
The correct selection of fuel is the In case of engine knock Warning Warning
●Maintain a good operation state of the
base for the full performance of engine. The abnormal function in the
the engine. Please contact the Lifan service station Lots of incompletely burnt gas entering the ●Avoid inhaling the exhaust gas from the
for check, in case of a knock or regular electrical system, ignition system or fuel
three - way catalyti c convert er will cause engine.
system of the engine will cause an
The damage to the engine due to the knocking in a good road condition at a the converter to be over - heated and ●Always check the exhaust system and
abnormally high temperature in the
improper fuel will not be included in stable speed under the condition of even a fire . Please abide by the following make sure there is no leakage or looseness
three - way catalytic converter .
the guarantee scope of LF620. using the recommended fuel. prec aution measures to prev ent any danger : in the exhaust system. Immediately check
●Immediately check the vehicle, in case the vehicle in case of a collision during
Fuel type ●Only unleaded gasoline with number above of a hard start or frequent running stop driving or any abnormal exhaust sound.
the specified one can be used. of the engine.
Unleaded gasoline 93# (RON) in Fuel tank capacity ●Do not operate the engine in a garage
●Do not drive the vehicle with an extremely ●Please carry out a regular check and or a close place to avoid the danger
conformity. 58L low oil level ; the operation without maintenance for the vehicle according due to a n unsmooth exhaust of the
sufficient oil will l ead to a misfire of the to the maintenance sche me of Lifan so engine.
engine and increase the over-load of the as to guarantee the normal operation
The three- way catalytic convert er is ●Do not park the vehicle for a long time
three- way catalytic convert er. of the three- way catalytic converter and
Warning an emission control device installed in in case of a running engine. If necessary,
the entire emission control device (refer to
the emission system with an aim to ●Do not run the engine at a high or low idle please park it at an open place to let
No using leaded gasoline. Because Chapter 6).
re duce the pollutants in the exhaust. speed for a long time. the fres h air flow into the vehicle.
it will cause the waste gas cleaning ●Avoid running the engine at over-speed.
plant to be ineffective, cause the Warning ●The luggage boot cover should be
●No starting the vehicle by trailering or closed during driving . An open or
emission control device to be pus hing.
Wh en the engine runs, the high-temperature unclosed luggage boot will cause a
abnormal and meanwhile increase gas wi ll be exhausted. Therefore, any person ●Do not close the ignition switch during flow of exhaust gas into the vehicle .
the maintenance expense . and flammable ma terials should be kept away driving.
from the exhaust pipe.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Oil Consumption Brake System
Oil function ●Lubricating the intake valve stem : Importance for checking the oil level It is a two-circuit brake system. In case
●Please make sure that there is no Note
snow, leaves or other barriers in the The oil and the inlet air will be together Keeping the oil level at the best level that one brake system loses e ffect, the
The oil mainly works for lubricating absorbed into the combustion chamber other one will still work. Meanwhile, it is
inlet grille, to guarantee a normal is one of the key points for the normal ●In case of a misfire of the engine, do
and cooling the inside of the engine and combust with the fuel. The harder than usual to step down the not step on the brake pedal repeatedly,
ventilation system of the vehicle.
to keep a normal working state . high-temperature waste gas will also maintenance for a vehicle, which will not brake ped al and the brake distance because every stepping will consume
●In case of an exhaust gas smell in combust the oil used for lubricating
Oil consumption weaken the function of the oil . Therefore , will also increase. parts of vacuum pressure .
the vehicle , please immediately the exhaust valve stem .
check t he cause and correct it. it is very important to check the oil level ●The brake will still be effective even
The engine will consume some oil Note
during a normal operation. In a The consumption of oil is related with regularly . You are recommended to if the vacuum power is entirely lost .
normal case, the engine consumes its viscosity , qua lity and the vehicle check the oil level every time you fill However , the force to step on the
use state. Do not drive the vehicle for a long
oil due to the following causes: brake pedal will be much bigger than
oil . distance in case of only a brake
The oil consumption will increase with usual and the brake distance will
●Lubricating the piston , piston ring circuit working. Please immediately
a high-speed driving, frequent Warning also increase .
and cylinder : When the piston moves repair the ineffective brake system.
down in the cylinder, it will leave a layer acceleration or deceleration.
If a regular check at the oil level can
of oil film. When the vehicle decelerates, More oil will be consumed due to the not be achieved , a severe trouble
the high negative pressure will absorb piston, piston ring and cylinder wall Vacuum booster
such oil into th e combustion chamber. of a new engine, all of which have not will be caused to the engine due
It is used to assist the braking by the
Like part o f oil film left on the cylinder been run in. to a relative ly low oil level. inlet negative pressure of engine. In
wall, this oil will be combusted by the case the engine stops during driving,
high-temperature combustion gas.
Please refer to “Check the Oil Level” a pedal force bigger than usual is
in Section 7-2 for detail. required to stop the vehicle.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
If the braking device is immersed Anti-lock brake system (with ABS When the engine starts or after the vehicle Note
in water warning lamp) starts, you may hear a click sound or motor ●Dr iving on a bumpy road and road covered
noise from the engine compartment for wi th smal l stones or snow.
Seeper , heavy rain or cleaning , water This sys tem is us ed to preven t the whe el Do not overrate the anti-lock brake system:
several seconds continuously. That means ●Vehicles with tire chains.
film will be formed on the brake drum from be ing loc ked an d pulling to one si de It is significant to abide by all notes and keep
the anti-lock brake system is under proper vehicle speed and vehicle spacing,
or brake disc which will affect the braking during braki ng on a wet an d sl ippery self-checking. ●Driving on the steps at the junction of
although this system is helpful for roads.
effect . Therefore , if the braking device roa d. It is he lpful for en su ring the
When the anti-lock brake system works, controlling the vehicle; because, even if
is immersed in water, please take extra st ab ility an d st eeri ng funct ion of the it performs , the effect for the stability of Install tires with specified specifications
attention to vehicles ahead or at the the following situation may occur. They on all wheels: The anti-lock brake system
veh icl e unde r the ab ov e- st at ed si tua tion. vehicle and the operation of steering
back, and drive it at low speed and do not represent faults in the system: uses the speed sensor to measure the
wheel is limi ted.
meanwhile lightly step down the brake for Effective ways for stepping on A BS brake ●Hearing the operat ion sou nd of the anti-lock vehicle speed to get the rotation speed of
pedal: When the anti-lock system operates, When driving in rainy days, the anti-lock each wheel. Other undesignated tires
times to dry the brake pads until the brake brake syst em and feeling the impulsive moti on of brake system will be unable to maintain
effect resumes to a normal state. you can feel the impulsive motion of the the brake pedal together with the vibrat ion of the can not measure the correct rotation
brake pedal and also hear a noise. Under a control to the vehicle if the non-skid speed and will extend the brake distance.
veh icle body and steering wheel. The motor noise performance o f the tire exceeds the
this situation, you can step down the brake
from the engine com partment will be heard eve n admissible ability or in case of a wheel
“ABS”warning lamp
pedal with bigger force than usual, and then
the anti-lock brake system will work. In if the veh icle has been parked . spin. If the ignition key is turned to the position
case of an emergency brake, do not step “ON”, the light will illuminate. If the
●The brake pedal may move forward a little Th e anti-lock brake system is not used to
on the brake repeatedly, because that will at the end of the operation of the anti-lock
anti-lock brake system works normally, it
shorten the brake distance. Co mp ared will go out after several seconds. Then, it
increase the brake distance. brake system. wi th vehicles wi thout anti-lock brake system,
will illuminate again in case of any trouble.
When the vehicle accelerates to above a longer brake distance ma y be needed
5km/h, the anti-lock brake system will under the followi ng situations: When “ABS” warning lamp illuminates
work; when the vehicle decelerates (warning lamp of brake system goes
to below 5km/h, it will stop working. out) , the anti-lock brake system will not
work, but the brake system will still work
normally.

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Notes for Luggage Loading Suspension and Chassis
When “ABS” warning lamp illuminates
Warning When loading luggage or goods, please
( warning lamp of brake system goes out ), Warning
abide by the following instructio ns:
the anti - lock brake system w ill not work. In case of an illuminating warning lamp
Therefore, the wheels may be locked in case ●Put the luggage or goods into the luggage Do not refit the suspension or chassis
of an emergency brake or braking on slippery
of brake system together with boot as possible as you can and make randomly, because that will change the
roads. illuminating“ABS”warning lamp , sure that all objects have been fixed operation performance and then cause
please park the vehicle at a safe place tightly . the vehicle to lose control .
Any of the following cases indicates a faulty and contact the Lifan service station .
component monitored by the warning lamp ●Keep the balance of the vehicle and put
system. You must immediately contact the In this case, the anti-lock brake system the weight forward as possible as you can
Lifan service station for check. will not be effective and the vehicle to achieve balance.
will also become extremely unstable
●In case that the ignition key is turned to ●Do not load unnecessary heavy objects
during braking.
the position“ON”, the light will not to save fuel.
illuminate or illuminate continuously.
●It will illuminate during driving. Drum parking brake
A short illumination of the warning The vehicle is equipped with a drum parking
lamp indicates no trouble. brake. This brake system should be checked
and adjusted regularly.
In case of scream or friction noise during
driving, please immediately drive to the
closest Lifan service station for check
or replacing the brake pads .

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Chapter 3 Before Starting the Engine Engine Starting Ways
Starting and Driving 1. Check the situation around the vehicle ( a ) Before starting ( b ) Starting th e engine
before entering the vehicle. Please make sure that all steps in“( a )
1. Check the par ki ng br ake.
2. Adjust the position and height of the Before starting”have been processed ,
seat, the angle of seat backrest, the 2. Turn off all lights and accessory b efore starting the engine.
Before Startin g the Engine… … … … … … … … … … … … … … … … … … … … …1 16 height of headrest and the angle of the electrical equipments. Normal starting
Engine Startin g Ways… … … … … … … … … … … … … … … … … … … … 116 steering wheel. 3. Set the shift lever at neutral position. Turn the key to “START”and start the
Safety-check before Driving… … … … … … … … … … … … … … … … … … … … 117 3. Adjust the rearview mirrors inside engine . Release the key after the
4. Release the anti- theft system.
Driving Guidance under Different Situ atio ns………………………………………………118 and outsid e the vehicle . engine start s.
Driving Tips in Winter… … … … … … … … … … … … … … … … … … … … … … 119 4. Tighten the safety belt. In case of a misfire of the engine…
How to Save Fuel and Extend the Service Life of the Vehicle ……………… …………… …120 If you have pressed“ ”on the remote Carry out another starting according to the
control to set the vehicle anti-theft correct starting process.
system, you must press “ ”to
cancel this system before starting If the engine can not start…
the engi ne; otherwise the engine Refer to “If the vehicle can not start”in
can not be started . Chapter 4.

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Safety-check before Driving Driving Guidance under Different Situations
You'd better carry out a safety-check the vehicle stops for a while.(It is The inside of the engine compartm ent After the engine starts 1. Stopping the vehicle coolant. Only after the engine is fully
before driving the vehicle. A check for normal in case of drips from A / C in The vehicle should not be stopped at lubricated, can you drive the vehicle.
Spare fuse: Make sure there are fuses Exhaust system: Check if there is In case of driving when the engine is
minutes will be beneficial for your safe operation .) once when the engine i s working,
and enjoyable driving.
of all specifications for rating carrying gas leakage. In case of a leakage, not well lubricated, the components of
Illum ina tion : Make sur e that the head light , capacity in the fuse box. immediately repair it (refer to especially at a high rotation speed with
the engine may suffer from over wear
Note br ake lam p, posi tion lam p, st eer ing Coolant level: Make sure that the coolant “Engine Exhaust Warning”in high load. It should be stopped after 3-5
or even be locked.
minutes low-speed run.
indi cat or lam p and ot her illum inat ion al l level is correct (refer to the instruction in Chapter 2 ).
In case of a check in a closed garage,
wor k. Check the ai ming of the head light . Section 7-2). 2. Rainy day or wading through water ●Drive slowly against the wind. It is
make sure that the garage is well During driving
ventilated. The waste gas exhausted Battery and cable: Check if there is Make sure that the air cleaner has been convenient for controlling vehicle.
The inner vehicle Instrument: Make sure that indicators sealed well when running on the road with
from the engine is harmful. any corrosion , looseness or crack at ●Drive slowly on the ashlar at the side
Spare tire, jack and wrench for wheel the harness connector and check if the and gauges of all kinds in the seeper in rainy days or wading through of street and keep the correct angle as
nuts: Check the pressure of the spare instrument cluster work normally. water in normal times; otherwise , the
Check before Starting the cable and connection is good.
water may enter the engine cylinder
possible as you can. Avoid driving on
tires and make sure there is a jack and Brake: Find a safe place and make high and sharp-edged objects or other
Engine wrench for wheel nuts.
Harness: Check if there is damage or
sure that the vehicle does not pull to and cause damage to the components
looseness to the harness. such as engine connecting rod .
road barriers; otherwise the tire will
The outer vehicle Seat belt: Check if the buckle can be Fuel pipe: Check if there is leakage and
one side when braking. be damaged abnormally .
Tire: Check the tire pressure with tightly fixed and make sure there is 3. Warming the engine in winter
looseness at the pipeline joint. Pay attention to the initial stage and ●Decelerate when d riving on a bumpy
a tire pressure gauge and check no wear nor scratch on the belt . In winter with relatively low temperature, road; otherwise the tire or wheel will
Oil level : Park the vehicle on flat ground check carefully if there is abnormal the viscosity of oil will increase and its
carefully if there is cut , dama ge or Instrum ent and controll er: Specially noise. be seriously damaged .
and check if the oil level is correct . lubrication effect is worse than that in
excessive wear. make sure that indicator , instrument ( Refer to the instruction in Section 7 -2) . ●If the vehicle is parked on the hillside,
summer. Therefore, the engine should rotate the front wheels to make them
Wheel nuts: Make sure no looseness illumination and defroster work normally . not work under large load at high speed contact the roadside and use the parking
or loss of nuts . immediately after it is started. It should brake to make them not slip. If necessary,
Brake: Make sure that there is enough
Leakage: Check if there is leakage of free clearance for the pedal and ensure be warmed for minutes at idle speed to place a crosstie under the wheels.
oil or liquid under the vehicle after a normal braking. increase the temperature of the oil and

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Driving T ips in Winter How to Save Fuel and Extend the
Service L ife of the Vehicle
●The brake will become damp in case of Make sure that the coolant has the Make sure that the oil viscosity In winter the parking brake may be It is simple and easy to save fuel. It is
cleaning or passing by water. Check if
Note
right function of freeze protection. is suitable for driving in winter frosted. Therefore do not use it also helpful for extending the service
the brake is normal under a safe ●Bef or e dr ivi ng , mak e su re tha t the pa rki ng in such a case
Only coolant designated by Lifan can Refer to Section 7-2 for recommended life of a vehicle. The following are tips
condition. If the brake is abnormal due br ak e ha s be en ful ly rel ea se d an d the
be used. Fill the coolant with proper oil viscosity. In winter, use of summer When par ki ng, set the shi ft kno b at a cer tai n for saving fuel and repair expense:
to the dampness, you can lightly step on pa rki ng br ak e ind ica tor ha s go ne ou t.
type according to the ambient oil will cause difficulty in starting the gear and bl ock the rear wheel s. Do not ●Maintain a correct tire pressure: An
the brake pedal while driving carefully ●The engi ne sho ul d wor k at idl e spe ed for
temperature into the cooling system. engine. In case of uncertainty about the use the par ki ng br ake ; ot her wise the insufficient tire pressure will cause
under a condition of using the parking minut es for war m-up. oil type, please turn to the Lifan service par ki ng br ake dev ice will be frost ed by wear to the tire and waste fuel. Refer
brake. If it still can not work normally, ●In case of a long-distance driving down An improper coolant will damage the station for assistance. see per or sno w, and then cau se a har d to Section 7 - 2 for instruction.
please stop the vehicle and contact the on a steep hill, please decelerate the cooling system. rel eas e to the par ki ng br ake .
Lifan service station for assistance. vehicle and shift to a low-speed gear. Prevent the door lock from being ●No unnecessary loads on the vehicle:
Remember that too many times of stepping Note Avoid ice and snow accumulated Excessive weight will increase the load of
frozen
on the brake will cause over-heating and under the mudguard the engine and cause an increase of oil
result in abnormal working of the brake. No use of clean water Spray the deicing agent or glycerin into
The ice and snow accumulated under consumption.
●Be careful in case of accelerating, shifting the door lockhole to avoid freezing.
the mudguard will cause difficulty in ●Avoid warm-up idling for a long time:
to a high-speed gear or low-speed gear or Inspect the battery and cable Use the cleaning solution with steering. When driving in cold winter, Start driving the vehicle once the engine
braking on a slippery road surface. An abrupt antifreeze
A cold weather will decrease the charge please always check if there is ice and operates stably, but it must be stable.
acceleration or braking may cause a skid or
spin. capacity of the battery. Therefore, the This kind of product is available at the snow under the mudguard. Be careful, it will take a longer time for
battery should keep a sufficient charge Lifan service station. the warm-up of the engine in winter.
●Do not continue to drive the vehicle You are recommended to take some
normally when the brake is damp. In capacity to be helpful for starting in winter. necessary instruments according to ●Slow and stable acceleration: Avoid
case of a damp brake, a relatively The way of visual inspection of the battery Warning different driving conditions, such as rapid starting. You should drive at a
long brake distance is needed and the is described in Section 7-3. And the high-speed gear as quickly as possible.
vehicle may be pulled to one side when Do not use the antifreeze or other tire chain, window scraper, a bag
inspection of charge level can be carried ●Avoid engine idling for a long time:
braking. Likewise, the parking brake substitute as cleaning solution; of sand or salt, signal flash device,
out at the Lifan service station. In case of parking to wait for someone
also can not stop the vehicle urgently. otherwise the paint of the vehicle small shovel and connecting cables.
will be damaged. for a long time in a place with no busy

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Chapter 4
traffic, you' d better stop the engine ●Keep proper vehicle speed on the all components and a reduction in Urgent Trouble Treatment
and restart it later. expressway: The higher the vehicle speed operation expense. In case of frequent
is, the more oil will be consumed. driving under extreme condition, a more
●Avoid lug down or over-speed
rotation of the engine: Select a proper ●Maintain a correct alignment of the frequent maintenance should be
gear according to the road conditions. front wheels: Avoid colliding with the implemented (refer to Chapter 6). If the Vehicle Can Not Start… … … … … … … … … … … … … … … … … … … …123
road edge and drive slowly on bumpy If t he E ngine M isfires during Driving… … … … … … … … … … … … … … … … …126
●Avoid continuous acceleration and
deceleration: A driving with frequent
road. An incorrect alignment of the If the Vehicle is Over-heated………………… … …… …………………………… …126
front wheels will result in a fast wear If the Tire Leaks… … … … … … … … … … … … … … … … … … … … … … 127
stops will increase the oil consumption. to the tires and also increase the load Warning
If the Vehicle Gets Stuck…… ……………… …………… … …………… … 133
●Avoid unnecessary parking or braking: of the engine, namely expand the oil
Keep a stable vehicle speed. Coordinate consumption.
No stop pi ng the en gi ne whe n dr iving If the Vehicle Needs Traile ring… … … … … … … … … … … … … … … … … … … …134
do wn the slop e. Onc e the en gi ne is
with the traffic light to achieve minimum ●The chassis should be kept clean
parking times; or keep space to avoid stop pe d, the po wer stee ring an d
emergency brake when driving on the
without slurry: That will not only ease vac uu m bo os ter wi ll no t ful ly di spl ay
road without traffic light, which will also the load of vehicle body but also prevent the ir pe rfor man ce. Li kewi se, emi ssion
reduce the wear of brake. corrosion. con trol de vice can wor k cor rec tly on ly
whe n the en gi ne is run ni ng .
●Avoi d pa ssing by area wi th bu sy traffic ●Adjust the vehicle and maintain it
or traffic con ge stion as po ssibl e as you under the best working state: The
can. performance of the engine will be
affected and the oil consumption will also
●Do not put your feet on the clutch be increased by the unclean air cleaner,
pedal or brake pedal for long: That improper valve clearance, unclean spark
will cause early wear, over-heating and plug, oil and lubricant and unadjusted
large consumption of oil. brake. A regular maintenance should be
carried out for a longer service life of

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If the Vehicle Can Not Start ( c )Jump- starting
( a ) Simple inspection Warning ( b ) Starting“flooded engine” The following instructions must be
●The gas discharged by the battery
pedal and operate the engine at a rotation
abode by to avoid serious personal speed of 2,000 rpm (round/minute).
Fi rstly mak e sure if you have started the will explode in case of flame or spark
When the engine can not start, “engine injury as well as damage to vehicle
engine according to the correct starting No starting the vehicle by trailering a round. During the jump-starting, you 3. Connect the cable according to the
flooding”may be caused due to or electrical fittings due to battery
procedures described in“En gine St arting or pushing. Otherwise, damage or must use standard jumper cable and process in a, b and c.
restarting repeatedly. explosion, electrolyte corrosion and
Ways”in Ch apter 3, and check if the collision may be caused to the vehicle must not smoke or light a match .
fuel is sufficient. when the engine starts. Meanwhile, In that case, step down the accelerator electrical combustion. a. Connect the clip of the positive pole
the three-way catalytic converter pedal to the bottom and meanwhile turn (red) of the jumper cable to the
If the engine can not rotate or You are strongly recommended to seek
will be over-heated to cause a fire. the key to“START”, and retain this equivalent connector ( + ) of the
help from capable mechanic or Note
rotate too slowly state and then release it 5 seconds later;
completely - discharged battery .
professional personnel, if you are not
If the engine rotates at a normal and then restart the engine when the
1. Check if the battery connector is tightly
accelerator pedal is under a free state.
clear about the process. The rechargeable battery must be 12V. b. Connect the clip of the other end of the
screwed down and clean. speed but can not start Do not carry out the jump-starting before positive pole (red) of the jumper cable
Warning confirming the corre ct rechargeable battery. to the equivalent connector ( + ) of the
2. Open the rear interior light and check 1. Turn the ignition key to “ACC” or If the engine still can not start after 5-second
rechargeable battery.
if there is any problem in the battery. “LOCK”, and then restart the engine. starting, release the key and restart the
●The battery contains corrosive and toxic
engine several minutes later.
3. The battery has been used up if the fluid. Therefore, you must wear protective Jump-starting process Completely-discharged battery
2. Wh en the engine can not start, “engine goggles during jump-starting. Avoid
light does not illuminate or illuminate If the engine still can not start, an adjusting 1. In case that the rechargeable battery
flooding”ma y be caused due to sulphuric acid spattering on your skin,
dimly or the vehicle can not start.You restarting repeatedly. Re fer to “(b)
or repair is needed. You can contact the clothes or the vehicle body. is installed in another vehicle, you must a
may try a jump-starting. Refer to the Lifan service station for assistance. confirm that the vehicles have no
Starting flooded engine”for detail. ●In case of battery fluid spattering on your
instructions in “( c ) Jump-starting”. body or into eyes due to carelessness,
contact with each other and turn down all Rechargeable battery
3. If the engine still can not start, a repair unnecessary lights and accessory
If the rear interior light illuminates, but immediately take off the clothes with battery
or adjusting is needed. You may contact Note fluid and clean the affected part with clear
equipments.
the engine can not start, a repair or
adjusting is needed. You may contact
the Lifan service station.
Each starting period should not exceed
water and then seek medical help. 2. In case that the engine of the vehicle with Positive pole
connector (“+”)
b
rechargeable battery does not rotate, start
the Lifan service station for repair. 3 to 5 seconds, otherwise the engine it and run for several minutes. During Jumper cable
and circuit will be over- heated. jump-starting, lightly step on the accelerator Positive pole connector (“+”)

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If the Engine Misfires during If the Vehicle is Over-heated
Connection points are shown as below:
Driving
Jumper cable Tips If the engine misfires during driving… The engine may be over-heated in case Warning
d of an over-heated indication on the
To avoid any severe personal injury 1. Slowly decelerate the vehicle and coolant thermometer, or loss of power, To avoid personal injury, keep the
during connection, do not approach carefully drive the vehicle off the road or a knocking sound or bang noise. engine hood closed until there is no
the battery or carelessly connect to a safe place. Please take the following treatment steam any more. The flowing of steam
the jumper cable or clip to any other 2. Open the emergency light. procedures… or coolant indicates a rather high
objects except the correct battery 1. Drive the vehicle safely off the road, pressure.
3. Turn the ignition key to “ACC” or
c connectors or earth points.
“LOCK”, and restart the engine.
Completely-discharged
park it and open the emergency light.
battery 3. Check if there is an evident leakage
4. Start the engine in the normal way. If the engine still can not start, refer to Set the shift knob at neutral position in the radiator, hose and underside of
Negative pole Rechargeable battery Then lightly step on the accelerator “If the Vehicle Can Not Start”. and pull up the parking brake. In case of the vehicle. However, it is normal in
connector (“ － ”)
pedal and make the engine rotate at using A/C, close it. case of drips from A/ C in use.
a speed of 2,000 rpm.
c. Connect the clip of the negative Connection points of jump-starting Note
5. Carefully dismantle the cable reverse 2. Stop the engine in case of coolant or Warning
pole (black) of the jumper cable engine
to the installation procedure; firstly steam ejecting from the radiator or the
to the equivalent connector (－) Do not contact the jumper cable to In case that the engine does not run, reservoir. Open the engine hood after Your hands and clothes should keep
dismantle the negative pole cable and
of the rechargeable battery. the power assisting device of the the steam fades away. Keep engine a certain distance with the fan and
any movable components during then the positive pole cable.
brake and steering gear will not working and close the ignition switch engine belt in operation when the
d. Co nnect the clip of the other end of starting the engine. 6. Carefully take off the cloth on the battery fully work. Therefore, it is much engine runs.
negative pole (black) of the jump er which may be stuck to by electrolyte. in case of no coolant or steam
difficult than usual to carry out the ejection.
cable to a me tal fixed point used for In case that the battery discharges due to steering and braking.
grounding in the vehicle wi th a unclear reasons (e.g. the light still
comp letely-discharged battery. illuminates), you should contact the Lifan
service station for check.

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If the Tire Leaks
4. Immediately stop the engine in case of 1. Slowly decelerate and carefully drive Tools required and spare tires
a leakage of coolant. Contact the Lifan the vehicle off the road to a safe place ●Do not start or operate the engine when
service station for help. far from the busy traffic. Avoid parking the vehicle is supported by a jack.
●Do not place any object on or under the
5. Check the coolant reservoir in case of at the center turnout track of the ●Park the vehicle on flat and firm ground, jack when lifting the vehicle. 1
no evident leakage. In case that the expressway. pull up the parking brake tightly and
turn the transmission to the neutral ●Only lift the vehicle to a height at
reservoir is dry, fill it with coolant to the 2. St op the en gi ne an d op en the emer ge nc y which the tire can be removed and
ligh t. position. If necessary, set a baffle plate
standard scale during the engine runs.
under the tire in the diagonal direction of replaced. 1 2
3. Pull up the parking brake and turn the the replaced tire.
6. Recheck the coolant level in the reservoir
when its temperature decreases to normal. shift knob to the neutral position. ●Make sure that the jack has been set on 3 2
If necessary, refill the coolant to the proper 4. All persons in the vehicle should get the correct jacking point. An incorrect
scale. A serious loss of coolant indicates a off to a safe place. jacking position will cause damage to Note
leakage in the system. In that case, contact the vehicle or make the vehicle drop
the Lifan service station for immediate 5. Read the following instructions carefully.
from the jack and cause personal Do not continue to drive with a flat tire.
check. injury. Even driving for a short distance will
Warning damage the tire and make it can not Take out all tools required and Turn the jack joint
●Any person should not be under the
vehicle supported only by a jack. be repaired. spare tires.
Warning Follow the instructions below when
Removal: Turn the joint according to
using a jack to lift the vehicle to ●The vehicle can be supported by a jack (1) Tool bag direction 1 until the jack becomes loose.
Do not dismantle the radiator cap reduce the possibility of personal only when replacing the tire.
injury. (2) Jack Storage: Turn the joint according to
when the engine and radiator are
in a high-temperature state. The ●Follow the instructions about jacking. ●No jacking the vehicle in case of (3) Spare tires direction 2 until the jack is fixed tightly
anybody in the vehicle. to prevent the jack from being thrown
high-temperature steam and liquid ●Do not make any part of your body If you have to repair the vehicle by yourself
ejecting due to pressure will cause under the vehicle supported by a jack, under an urgent state, you must be forward in case of collision or an
serious damage to human body. because that will cause personal injury. familiar with the usage and storage place emergency brake.
of the jack and various tools.

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Block the wheels Screw off the wheel nuts Jack alignment Lifting the vehicle
Warning
Personnel should not be under the
vehicle supported by a jack only.

Screw off the bolts and remove the spare Set a baffle plate under the tire in the Screw off all wheel nuts of the flat tires. Put the jack at the correct jacking Lift the vehicle to a height at which
tire. Then take off the spare tire from the diagonal direction of the replaced Screw off the wheel nuts before lifting the point according to this fig. the spare tire can be installed.
vehicle. tire when using a jack, to avoid vehicle. Before lifting the vehicle, insert the jack
Put the spare tire with the outside up into vehicle slide. Make sure that the jack is put on flat
Turn the wheel nuts counter-clockwise and knob into the jack (loose contact), and
the storage compartment when storing When blocking the wheel, put the baffle screw them off. To get a maximum torque, put and firm ground. then turn it clockwise. When the jack
the spare tire. And then fix it, reverse to plate in front of the front wheel or behind the wrench into the nut according to the fig. contacts the vehicle and starts rising,
the above removal procedures to prevent the rear wheel. above and make the wrench knob at right.
the tire from being thrown forward in case
recheck if it is at the correct position.
Hold the end of wrench knob and pull it up.
of an emergency brake or collision. Be noted that the wrench should not slip
out from the nut. Do not remove the nut,
only screw it off for one and a half turns.

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Replace the wheel Reinstall the wheel nuts Lower the vehicle
Warning Screw down the nuts according to the
order shown in the fig., and screw
Do not apply oil or lubricant onto the bolt them tighter each time. Repeat this
or nut, because that ma y cause the nut process until all nuts are screwed
to be screwe d down over-tightly and 1 down tightly.
even dama ge the bolt. The nut wi ll
become loose for that, wh ich wi ll cause 3 Warning
the wh eel to fall off and bring severe 4
accidents. In case of oil or lubricant on ●When lowering the vehicle, please
2
the bolt or nut, clean them out. make sure that all people have left to
avoid any injury due to the vehicle
descending.
●Immediately use a torque wrench
Remove the wheel nuts and replace Brush all the corrosives on the installation Reinstall all wheel nuts. Lower the vehicle completely and with 103N·m ( 1 0 . 5 kgf·m) torque
the tire. surface by a wire brush before installing screw down the wheel nuts. to screw down the wheel nuts after
When reinstalling the wheel nuts ( the
the wheels. A bad contact between the replacing the wheel. Otherwise, the
wedge-shaped end facing inward), screw Rotate the jack knob counter-clockwise
Rol l the spar e tire to the inst al lat ion posi tion. metal faces of the installation surface nuts will become loose and cause the
down the nuts to full, push the wheel
Align the bol ts to the wheel hol e. Th en rai se during the installation will make the wheel to lower the vehicle.
inward to see if it can be further screwed wheel to fall off, and then cause a
the wheel unt il the bol t at the uppe rmost nuts loose and cause the wheel to fall off Only the wheel nut wrench can be used
down. serious accident.
goes thr ough the scr ew. Rot at e the tire and during driving. to screw down the nuts. No use of other
push it backw ar ds unt il ot her bol ts go
tools or any other lever except your
thr ough the scr ew.
hands. Make sure that the wrench has
been tightly set on the nuts.

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After replacing the wheel If the Vehicle Gets Stuck If the Vehicle Needs Trailering Urgent trailering
Check the tire pressure after Warning In case that the vehicle gets stuck in The application of proper trailering
replacement. the snow, mud basin and sands, try equipments during trailering process
Adjust the tire pressure to the value Before driving, make sure that all to push it back and forth to let it free. Trailering from the front will ensure no damage to the vehicle.
regulated in Chapter 8. In case of an tools, jack and flat tires are fixed at A wrong trailering way may damage
air pressure lower than the regulated the storage place to reduce the the vehicle. Most of trailer operators
possibility of personal injury in case Warning
value, drive the vehicle slowly to the are familiar with the correct towing
close service station for inflation to of emergency brake or collision. way. However a mistake may occur
When driving a stuck vehicle, do not push
make the air pressure reach the the vehicle back and forth to let it move if too. The precaution measures below
correct value. there is people or object near the vehicle, should be followed in order to avoid
Remember to install the valve cork, because the vehicle, when it is being any damage to the vehicle.
otherwise the dust and moisture will pushed, will suddenly move forwards or
backwards after escaping from the trap, Precaution measures for trailering In case of a need for trailering, the Lifan
enter the valve core and may cause
a leakage. In case the valve cork is lost, which may cause an injury to the people All trailering should use a safety chain service station are recommended to
or damage to objects around. Using a platform truck system and abide by the laws of the handle that for you.
immediately replace a new one.
state/province or municipality and the In case that a trailer company can not be
Put away all tools, jack and flat local government. The wheels and found during an urgent trouble, you can
tires properly. axle contacting the ground should be at fasten the towing cable or chain at the
a good state. In case of any damage, urgent towing pothook and trailer the
After wheel replacement, use the torque apply a platform truck.
wrench to screw down the wheel nuts to vehicle temporarily. Extra care must be
the torque value regulated in Chapter 8. paid during trailering.
The flat tires should be repaired by
the professional personnel.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Chapter 5
Note The driver must sit in the vehicle for Note Anti-corrosive and Outer Maintenance of the Vehicle
driving and operating the brake.
●Only the specified towing pothook Only use the special towing cable or
can be used, otherwise the vehicle This trailering way can be used only on chain and fasten them at the towing
may be damaged. hard ground at low speed for a short pothook. Anti-corrosive on Vehicle Body………… … …… … …… … ………… …………… ……137
distance. Meanwhile, the wheel, axles, Vehicle Cleaning and Waxing… ……………… … ……… ………… …………… ………138
●Do not trailer the vehicle backwards transmission system, steering wheel and
in case of four wheels on ground; brake must be at a good state. Inner Cleaning… … … … … … … … … … … … … … … … … … … … … … … … 140
otherwise the vehicle may be Before trailering, release the parking brake
damaged. and turn the shift knob to the neutral position.
Warning And the key should be at “ACC”(engine
closed) or “ON”(engine running).
Special care should be taken when
trailering a vehicle. Avoid abrupt
starting or unstable driving operation, Note
because these will cause huge
pressure on the urgent towing In case that the engi ne does not run, the
pothook and towing cable or chain. pow er assi st ing devi ce of the br ake and
The pothook and towing cable or st eer ing gear will not wor k. Ther ef or e, It
chain may be broken and then cause is much di fficul t than usual to car ry out
severe injury to people or damage to the st eer ing and br aki ng.
the vehicle.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Anti-corrosive on Vehicle Body Vehicle Cleaning and Waxing
A corre ct maintenance of the vehicle ●A high room temperature will cause ●High-pressure or steam is very effective Check the inner vehicle compartment: Cleaning Lf620
for cleaning the chassis and wheel cover.
Note
corrosion to the vehicle components The moisture and dust covering the floor
can protect it fro m corro sion for long. Clean the car in normal way.
which can not get dry fast due to the It is hard to see all the slurry and dirt in mat will cause corrosion. Please always Be careful not to hurt your hands when
Most common causes for vehicle those two places. Therefore, an extra check the place under the mat and make The following cases will cause the paint
lack of correct ventilation. cleaning the underside of the floor or
corrosion: attention must be paid. It will cause more sure it is dry. Take an extra care during the layer to fall off or result in corrosion to the chassis.
The above shows that it is very important transportation of chemicals, cleanser, the vehicle body and components.
●The underside of vehicle is covered to keep the vehicle clean as much as serious danger in case of only roughly
with salt and alkali, dust and moisture. moistening but not cleaning the slurry and fertilizer, salt and other materials which Please immediately clean the vehicle 1. Wash away the loose dirt by a water
possible, especially the bottom of the should be transported by proper containers. pipe, and wash away all the slurry on the
●Protective paint cover scratched by a chips. The drain holes of door lower brim, and repair that.
vehicle body, and repair the damaged In case of any spill or leakage, please vehicle bottom and depressed part of
light collision or stone and grit. paint and protection layers as soon as doorsill plate and the vehicle frame
immediately clean and keep it dry.
●Driving in the coastal region
must not be obstructed by dust; the wheel or the salt and alkali on the
It is essential to take an extra care possible. Application of mudguard: The mudguard ●Driving on the road covered with road.
otherwise the seeper in those parts will
in case of living in a special region Follow the rules below to prevent can protect the vehicle in case of driving antifreeze.
or operating the vehicle under
cause corrosion; in salty and alkali region or on gravel roads. Warning
LF620 from corrosion: ●Stuck by coal tar, resin, ornithocopros
special environment. ●Completely clean the chassis after winter. It is better if the mudguard is bigger and and dead insects Do not install the seriously damaged
Always clean the vehicle: A regular closer to the ground. The wheel house
●The salt and alkali or dust with chemical cleaning may keep the vehicle body Refer to “Vehicle Cleaning and Waxing” ●Driving in a region with a great deal of plastic wheel trims; otherwise, the
mudguard for LF620 is optionally installed.
materials on the road will accelerate the clean. Please abide by the following for more details. This installation service is available at the soot, coal ash, dust, scrap iron or wheel trims will fly off the wheel
corrosion. Even in the coastal area or rules to avoid corrosion. Check the paint and trims: In case of Lifan service station. chemical materials and cause an accident during
industrial pollution region, there is still any fragment or crack on the paint layer, driving.
●Clean the running part of the vehicle at Park the vehicle in a fully-ventilated garage ●Being evidently dirtied by dust and slurry
salinity in the air. please immediately go to the Lifan service
least once each month to avoid corrosion or a place with roof. Do not park it in a damp 2. Clean the vehicle with neutral cleaning
●A high humidity will accelerate the station for repair to prevent corrosion. and airproof garage. The garage will become Manual cleaning of LF620
corrosion, especially in case of a in case of driving on the road with salt solution. The mixture of cleaning solutions
and alkali in winter or at coastal areas. In case of fragment or crack falling off damp due to cleaning vehicle in it or the Clean the vehicle after its body feels not should be carried out according to the
temperature barely above zero. the metal surface, please go to the vehicle driving through a seeper or snow road, hot in a shady place. instructions of the manufacturer. Dip a
●A cer tai n par t of the veh icl e bei ng wet or Lifan service station for repair. resulting in corrosion. Although the garage
soft cloth with cleaning solution and wipe
dam p for a long time will be cor roded, is very dry, bad ventilation will also cause
corrosion to a damp vehicle. away the dirt by suds and clean water. Do
al though ot her par ts kee p dr y. not wipe it forcefully.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Inner Cleaning
Plastic wheel trims: The plastic wheel 3. Wash away the suds completely; 2. Use high-quality polish agent and car Safety belt Door and window
trims are easily damaged by organism. wax. In case that the car polishing has
Note
otherwise, it will become speckles
In case of any organism spattering on when it is dry. In case of cleaning in seriously effloresced, use the cleaning Do not clean the inner floor by water or The safety belt can be cleaned by neutral The door and window can be cleaned
the trim, do wipe it away by clean water summer, clean each part with clean polish agent separately from waxing. make water flow into the floor when suds or lukewarm water. by any cleanser for home-use.
and check if the trim is damaged. water correctly. Follow the instructions and precaution cleaning the inner or outer vehicle. Water
may enter the carpet (or mat) or the Use sponge or soft cloth for cleaning. Do
Aluminum-quality wheel: Only use 4. Use a clean soft towel to dry the vehicle measures from the manufacturer carefully; Note
acoustics components or other electrical check if the belt is excessively worn,
neutral suds or neutral cleaning body to avoid water marks. Do not wipe or the chrome plating and paint surface
components on and below the carpet frazzled or has shear mark. Take care not to scratch or damage
solutions. press the vehicle forcefully; otherwise both need polishing and waxing too.
and cause a malfunction, and even result the heating wire or connectors when
the paint surface will be damaged. 3. Redo the waxing in case that water does in corrosion on the vehicle.
Plastic bumper: Take care of cleaning Note cleaning the inside of rear window.
the bumper. No wiping it with cleaning Waxing of LF620 not form beads and still retains on a large
solution containing abrasive. Polishing and waxing for the vehicle contact surface. Carpet ●The safety belt should not be cleaned
Asphaltum: Clean it by turpentine or the body is recommended for maintaining Clean the carpet with high-quality foam by a staining agent or bleaching agent A/C contro l plate, acoustic s, dashboard,
cleanser labeled no harm to the paint. a shining outlook of the vehicle. Note cleaning solution. which will weaken the strength of the contro l plate and switc h
A waxing should be implemented for Use a dust collector to wipe away the dust belt. To clean them with a moist soft cloth.
Warning In case redoing the waxing and parking possibly. There is various foam cleaning
once each month or anytime when the ●No using the belt before it is dry. Moisten a clean soft cloth in water or
the vehicle in a painting workroom at high solutions for use. Some is stored in an
vehicle surface can not be well lukewarm water, and then wipe away
No using organism (petrol, kerosene, temperature, take off the plastic bumper; aerosol can; others are powder or fluids
water-resistant. which produce foams when mixed with the dust lightly.
naphtha or strong dissolvent); otherwise, it will be damaged due to
otherwise, poisoning or damage will 1. Before waxing, do wash the vehicle the high temperature. water. Clean the carpet by a sponge or
be caused. first and dry its body, even if using the brush immersed with foams. Wipe it in a
compound of cleanser and car wax. circle way.
Do not use clean water. And keep the carpet
dry as possibly as you can. Read the
instructions for cleaning solutions and
follow them strictly.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
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Chapter 6
Note In case of any moistened part of the leather Maintenance Instructions
or after cleaning, clean it with a clean cloth ●A long-time exposure to the sunshine
and lay it at a ventilated and shady place will result in surface hardening or
●No using organism (dissolvent, kerosene, for drying. shrinkage of leather. Therefore, park
alcohol, petrol etc.) or acid and alkali
solution, which will result in fading,
the vehicle at a shady place, especially Maintenance … … … … … … … … … … … … … … … … … … … … … … … … … … 143
staining or peeling of the surface.
in summer. Whether the Vehicle Needs to Be Repaired…………… … ……… …………… … … … … …… …144
Note
●Confirm that the components do not have ●Since the temperature of the inner Maintenance Scheme for Lf620… ……… … … …… ………… … … … … … … 145
the above-stated materials in case of using ●In case that the dirt can not be wiped vehicle becomes high easily in hot
cleanser or polish agent. away by the neutral cleanser, a cleanser summer, you should avoid placing any
not containing organic solvent can be object made of vinyl plastic, plastic
●Do not spatter the fluid into the inner
surface of the vehicle in case of using a applied. or material containing wax, because
new-type cleaning solution, because it may these objects will stick to the leather
contain the above-stated components. ●No using organism such as naphtha, under a high temperature.
Clean all the spattered fluid immediately in alcohol, petrol or acid and alkali solution
the above-stated way. for cleaning the leather, because these ●A wrong cleaning of the leather trim
materials will result in color fading. will result in color fading or stain.

Leather trims inside the vehicle body ●The nylon brush or synthetic fiber cloth
will scratch the good texture on the leather
surface.
In case of any question about cleaning,
The leather trims can be cleaned by neutral please contact the local Lifan service
cleanser applied to woolen textiles. ●Dirty leather trim will produce mildew. station .
Wipe the dust by a soft cloth immersed with Be extremely careful to avoid oil stain
solution with 5% neutral cleanser applied and always keep the trim clean.
to woolen textiles. And then wipe away
the residual cleanser completely by a
clean moist cloth.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Maintenance Whether the Vehicle Needs to Be Repaired?
It is important and necessary to Lifan car has been designed for Where to get maintenance? Pay attention to the change in ●Ineffective brake; stepping on the
carry out a regular maintenance economi cal driving and ma intenance. performance and sound of the brake pedal or clutch pedal feels like on
Ma ny ma intenance items required The ideal maintenance is available at the a sponge; the pedal nearly contacts
Lifan strongly advises you to carry local Lifan service station. vehicle. Some important cases
before are not needed now or not needed the floor; the vehicle pulls to one side
out a regular maintenance according as below: when braking
as mu ch as before. The ma intenance Al l the tec hn ici an s in Li fan se rvi ce st at ion ha ve
to the maintenance scheme, which mu st be carried out according to the ●The engine misfires, is unstable or
rec ei ve d pr of es si on al trai ni ng s in Li fan ●Continuously high temperature of engine
will be helpful for: ma intenance scheme to guarantee the Aut omobi le be for e pr ac tice s. The y kn ow ab ou t sounds bang noise coolant
vehicle operating at the best running the lat es t se rvi ce inf or mat ion of tec hn ol og y ●Power decreases evidently
●Saving fuel efficiency. In case of any case described above,
mag az ine , mai nt en an ce gu ida nc e an d the ●Abnormal noise from engine
●Extending the service life of the immediately contact the Lifan service
inn er trai ni ng sc he me of ag en ts.
vehicle ●Oil and water leakage under the vehicle station. The vehicle maybe needs
●Enjoying the fun in driving The Lifan service station contribute a great (the drip from the A/C is normal) adjusting or repair.
●Safe driving deal of capital to provide special tools and ●Change in exhaust sound (That may
●Stable traveling maintenance equipments for all styles of be due to the leakage of dangerous CO.
●Meeting the guarantee regulation Lifan vehicles. That will be greatly helpful Drive with the window open and Warning
for accomplishing the maintenance work immediately check the exhaust system)
●Conform to the government and reducing the expense.
●Leakage of tire; excessive tire noise No continuing to drive an unchecked
regulations vehicle; otherwise, that may cause
The Lifan service station provide reliable when turning; uneven tire wear
and economical maintenance service for damage to the vehicle and injury to
●The vehicle pulls to one side during persons.
all vehicles according to the maintenance a straight-line running on flat ground
scheme.
●Abnormal noise relevant with the
movement of suspension equipments

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Maintenance Scheme
LF620 Maintenance Scheme Operation: I = check , correct or replac e when necessary; R = replace , change or lubricate ; C = clean .
The LF620 Maintenance Scheme can Note
guarantee stable driving, less trouble,
safe and economical driving. The rubber hose will be aging and crazing as time goes by, resulting in bulging, The readi ng of odomet er is month, whichever is earlier
Tim e interval The fi rst maintenance
For time interval of maintenance, refer abrasion or cracking. should apply
to the scheme table, which is defined Maintenance Scheme Requirement ×1000km 3 8 16 24 32 40 48 56 64 72 80 88 96 104 112
as per the reading of odometer or time Item
Month 3 3 6 9 12 15 18 21 24 27 30 33 36 39 42
interval, whichever is earlier for LF620 should be maintained as per normal maintenance scheme (refer to “Maintenance Scheme”).
Ba si c component of engine
maintenance should apply.
1. Check wh ether there is crazing, flying chip on the I I I I I I I I
As for the maintenance items exceed drivi ng belt, also for its abrasion and strai n
the time limit, carry out maintenance 2. Check wh ether the ignition cable is dam aged I I I
in the same time interval. 3. Repl ace the timing belt of Normal usage I I I R
The time and mileage interval for each engi ne Harsh usage R: every 70,000 km
If mainly driving under one or more of the harsh conditions below,
item are included in the maintenance then some maintenance items need to be carried out more frequently.
4. Check wh ether the oil and gas control system of Ｉ Ｉ Ｉ
scheme. crankcase is norm al
5. Check and replace the spark plug Ｉ Ｉ Ｒ Ｉ Ｉ Ｒ Ｉ
The rubber hose (for A/C and heating system,
A. Road Condition B. Driving Condition 6. Check wh ether the cooli ng water pi pe is Ｉ Ｉ Ｉ Ｉ
brake system and fuel system) should be
checked by professional technicians as per 1. Carry out repetitive short driving within
damaged, and the pipe j oints are locked
1. Always driving on uneven, muddy 7. Check the level of the engine coolant in the
the LF620 Maintenance Scheme. road or the road with melting snow. 8km under the temperature below zero Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ
degree. reservoi r
These are especially important maintenance 2. Driving on dusty road. 8. Change the engine coolant Ｒ Ｒ Ｒ
items. For any problems like aging, crazing 2. The car is always under idle and/or driving 9. Check wh ether the ai r cleaner Normal usage Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ
or damage, the hose should be replaced at low speed for long, e.g. police wagon, taxi is blocked or damaged
or delivery car.
Harsh usage I: shorten the circle as req uired
immediately.
10. Re place the filter el ement of Normal usage Ｒ Ｒ Ｒ Ｒ Ｒ Ｒ Ｒ
air cleaner Harsh usage R: shorten the circle as req uired
11. Ch eck the gear oil level in manual transmission Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ

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T im e interva l T he first m aintenance T he readin g of od om eter is m onth, w h iche ver is earlier should ap ply Time interval The first maintenance The reading of odometer is month, whichever is earlier should apply
× 100 0km 3 8 16 24 32 40 48 56 64 72 80 88 96 104 112
×1000km 3 8 16 24 32 40 48 56 64 72 80 88 96 104 112
Item M onth 3 3 6 9 12 15 18 21 24 27 30 33 36 39 42
12. R eplace th e g ear o il in Normal usage Ｒ Ｒ Ｒ Item Month 3 3 6 9 12 15 18 21 24 27 30 33 36 39 42

m anual transm ission Harsh usage R : shorten the circle as req uired 26. Fuel tank lid, fuel pipe and joint I I I I
27. Charcoal canister I I I I I I I
Normal usage R R R R R R R R R R R R R R R
13. R eplace th e o il Chassis and vehicle body
Harsh usage R : e very 3,0 00km 28. Brake pedal and parking brake I I I I I I I I
14. R eplace th e filter elem ent of Normal usage R R R R R R R R R R R R R R R 29. Brake pad and brake drum I I I I I I I I
oil filter Harsh usage R : e very 3,0 00km 30. Brake fluid I I I I R I I I R I I I R I I

15. check the b attery for pe rform ance Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ

31. Brake system piping and hose I I I I I I I
32. Power-assisted steering fluid I R I R I R I
16. C heck the id le sp eed of eng ine Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ
33. Steering wheel, pulling rod I I I I I I I
17. C heck the ig nition tim in g Ｉ Ｉ Ｉ Ｉ
34. Dustproof cap of drive shaft I I I I I I I
18. C heck the air hose of crank case Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ 35. Ball pin and dustproof cap I I I I I I I I
19. C heck the va lve cleara nce Ｉ Ｉ Ｉ Ｉ 36. Front and back suspensions I I I I I I I
20. C heck w hether there is leak age a t 37. Tire and charge pressure I I I I I I I I I I I I I I I
Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ
the joint of exha ust p ipe 38. Check the alignment of front and
I I I I I I I I I I I
21. T hrottle bo d y Ｃ Ｃ Ｃ Ｃ Ｃ Ｃ Ｃ rear wheels
39. Check whether there is oil
22. Injection no zzle Ｃ Ｃ Ｃ Ｃ Ｃ Ｃ Ｃ I I I I I I I
clearance at wheel bearing
23. C heck the ox yg en se nsor Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ 40. A/C or heating system I I I I I I I I
24. C heck the three-w a y ca talytic co nverter Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ 41. Air filter of A/C I R R R R R R R
P u rg e co n tro l s ystem o f fu el an d e xh au st 42. Refrigerant of A/C Unit I I I I I I I
25. F u el clea ner Ｒ Ｒ Ｒ Ｒ Ｒ Ｒ Ｒ 43 Headlamp, horn, wiper and washer I I I I I

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LIFAN LIFAN
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Chapter 7
Tim e interval Maintenance DIY
The first maintenance The reading of odomet er is month, whichever is earlier should apply

×1000km 3 8 16 24 32 40 48 56 64 72 80 88 96 104 112 Foreword… … … … … … … … … … … … … … … … … … … … … … … … … … 151

Item Month 3 3 6 9 12 15 18 21 24 27 30 33 36 39 42 Engine and Chassis … … … … … … … … … … … … … … … … … … … … … …156
44. Check the air bag system Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ Ｉ
Electrical Component………………………………………………………………164
44. Check the damage of vehicle
Annually
body
Note:
The “harsh usage” specification is only applicable to the car under harsh condition , which includes the following :
(1) Driving in dusty area or often exposed to salty air or the sea environment .
(2) Driving on uneven , watery or mountainous roads .
(3) Driving in cold area.
(4) In cold season , the engine operates at idle speed for long or the car often drives short distances .
(5) Frequent braking and emergency brake .
(6) Used as tractor - trailer .
(7) Used as taxi or rental car .
(8) In the temperature above 32℃, driving in crowded city proper, and the driving time of which surpasses 50％ of its total driving time .
(9) In the temperature above 30℃, driving at 120km／h or higher speed, and the driving time of which surpasses 50％ of its total driving time .
(10) Overloaded driving.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Section 7-1 Engine Compartment Appearance
Maintenance DIY 3 2 4 1
3 2 4 1

Engine Compartment Appearanc…………… … ………… ………………… …… … ……152

Notes for Maintenance DIY……… ……… ……… ……… ……… … … …… 153
Alignment of Jack… … … … … … … … … … … … … … … … … … … … … … 155

7 7

6 5 6 5
TR I TEC 1 .6L LF4 8 1Q3

1. Distribution Box Assembly 2. Oil Rule 3. Engine Coolant Reservoir

4. Oil Filler Cap 5. Battery 6. Radiator Filler Cap 7. Washing Pot

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Notes for Maintenance DIY
To carry out maintenance DIY, it is Warning Note Note
engine coolant rises or the A/C is
necessary to do as per the correct turned on, the electrical cooling fan
procedures in this section. ●When engine runs, hands, clothes and ●Remember that, both battery and ●Strictly prohibit to drive when the air
of engine will run automatically.
tools should be far away from the running ignition coil bear high current or voltage. cleaner is taken off, or it will result in
This section is just for some maintenance fan and engine belt. (Better to take off ●Open flames are strictly prohibited around Be careful to prevent accidents resulting excessive wear of engine.
things like ring, watch and tie.) fuel tank or battery, for avoiding a fire. in short circuit.
work which is easy to carry out for users. ●Be careful not to scratch the windshield
As mentioned in Chapter 6, the first and ●When disposing the battery, be especially ●If the coolant is overflowing, it is
●When the car has exactly finished a by the wiper.
regular maintenance must be carried out careful, for the battery contains corrosive necessary to clean it with water, for
driving, the temperature of engine
electrolyte. avoiding damaging components or paint ●When closing the engine hood, check
by professional technicians using special compartment—engine, radiator, exhaust
tools in Lifan service station. pipe, power-assisted steering fluid storage coat. whether there is anything like tools, cloth
tank, spark plug etc. is very high. So ●Prevent any miscellany from dropping etc left behind the engine compartment.
During maintenance work, be especially be careful not to touch. The temperature into the spark plug hole.
careful to avoid incidental injuries. The of oil, coolant and spark plug is also Warning
●Strictly prohibit to pry the outer electrode
following prevention measures should very high . beside the central electrode of spark plug.
●When the car is only jacked by body
be abode by especially. ●If the engine is too heated, then don't jack, people don't come under the car, ●Only use the spark plug of designated
take off the radiator cap or loose the do support the car with support frame or model.
drainage plug, for avoiding burns. other strong strut. ●No overfill the power-assisted steering
●Never leave behind such flammable ●Whether working above or below the car, fluid, or the power-assisted steering
articles as paper, cloth in the engine goggles are to be worn, for avoiding falling will be damaged.
compartment. or dropping articles and spattering fluid. ●If the brake fluid is overflowing, it is
●Before working around the grille plate necessary to clean it with water, for
of cooling fan or radiator, it is necessary avoiding damaging components or paint
to make sure that the ignition switch coat.
is turned off. When the ignition switch
is turned on, if the temperature of

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LIFAN LIFAN
620 620
Alignment of Jack Section 7-2
To jack the car, the jack is to be laid Maintenance DIY
●Make sure that the jack is laid at correct
correctly as the fig. shows. jacking point.
●No jacking when there is somebody in Engine and Chassis
Warning the car.
●When lifting the car, don't lay anything Check the oil level … … … … … … … … … … … … … … … … … … … …1 5 7
To jack the car, it is necessary to abide
by the following regulations to minimize
above or below the jack. Check the engine coolant level… … … … … … … … … … … … … … …1 5 8
the probable injuries: Check the radiator and condenser … … … … … … … … … … … … …1 5 9
Check the tire pressure … … … … … … … … … … … … … … … … … …1 5 9
●When the car is jacked, don't start up
or operate the engine. Avoid breathing in
Check and replace the tire … … … … … … … … … … … … … … … …1 6 0
the exhaust gas from the engine, since Note Exchange tire … … … … … … … … … … … … … … … … … … … … … …1 6 1
Front
the gas contains CO, which is colorless, Install tire chain … … … … … … … … … … … … … … … … … … … … …1 6 2
odorless, moreover will make the human Make sure that the jack is packed away Replace wheel… … … … … … … … … … … … … … … … … … … … … …1 6 3
numb, even die. correctly, or the car will be damaged. Notes for aluminums alloy wheel … … … … … … … … … … … … … …1 6 3
●When the car is only jacked by body
jack, people don' t come under the car,
do support the car with support frame or
other strong strut, or else injuries will
occur.
●Park the car at flat ground, make sure
that the parking brake is pulled, block
the wheel opposite of the jacking point if
necessary.
Back

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Check the oil level Check the engine coolant level
Low level High level Note Note When the engine is under cooling state, Warning Warning
check the coolant level in the reservoir, if
Noted that not drop any oil on the it is between the marking lines of “FULL” To avoid burns, when the engine is It is necessary to obtain enough coolant for
●Avoid overfilling, or the engine will be and “LOW”, it conforms to the
components of the car. damaged.
at hot condition, don't take off the the cooling system to ensure the norma l
requirements. If the oil level is on the low radiator cap. operation of engine, or“boiling”of car
●When the filling is finished, recheck the side, it is necessary to fill coolant. (For the wi ll occur. Whe n the engine is wo rking
If the oil level is below or just a little above oil level on the oil rule. type of engine coolant, refer to the under overheated condition, the service
“selection of coolant type”below.) Selection of coolant type life wi ll be affected, so mu ch as resulting
the low level, it is necessary to fill the oil ●Insufficient oil will cause under-pressure
of the same type. Only use the coolant designated by Lifan, in bad accidents like engine scraping.
of engine oil, resulting in poor lubrication, The coolant level in the reservoir will change
bringing about intensified we ar and poor it is necessary to fill proper type of coolant
To fill Correct Overfilled Take off the oil filler cap, fill small along with the temperature variation, however, into the cooling system as per the ambient
cooling of engine, causing frequent troubles if the level is at or below the“LOW”line,
quantities of oil every time and check the and affecting the service life of engine. temperature.
it is necessary to fill coolant, to make the
When the engine is under working oil rule.
level reach the “FULL”line.
temperature, shut down the engine, When the oil level reaches the right range, Note
check the oil level with oil rule. put on the filler cap and screw it down. After filling coolant, if the level of coolant Don't just use clean water.
declines within a short time, then some
1. To obtain correct reading, it is necessary leakage exists in the system. It is
to park the car at flat ground, shut down the necessary to check the radiator, hose, Use of improper coolant will damage
engine and wait for several minutes, let the radiator cap, drain plug and water pump. the cooling system of engine.
oil gather at the bottom of engine.
2. Pull out the oil rule and clean its end. If no leakage is found, it is necessary to
For details, contact the Lifan service
test the cap pressure and check whether station .
3. Insert the oil rule again, and try to stick
it to the bottom, or else the reading is there is any leakage at the Lifan service
inaccurate. station .
4. Pull out the oil rule and check the oil level.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Check the radiator and Check the tire pressure Check and replace the tire
condenser Maintain a correct tire pressure. When checking the tire pressure, it is If damages like cut, rupture, crack which
Warning Wear indicating mark of tire tread
is so deep that cord fabric is exposed, and
When either radiator or condenser has necessary to abide by the following
For the recommended cold tire pressure Maintain a correct tire pressure, or instructions: bulging occur to the tire, which indicates
already extremely dirty or their condition
can't be made sure, it is necessary to send and tire size, refer to Chapter 8 . else, the following circumstances the inner damage of tire, it is necessary to
●Check the tire pressure only when replace the tire.
the car to be checked and repaired at the It is necessary to check the tire pressure or even serious injuries will occur.
Lifan service station.
the car is cold. Only when the car has
once every two weeks or at least every If tire leakage is frequently experienced
Low tire pr es su re (ins uffici ent ch ar ge) been parked for at least 3h or drives less
month. Don' t forget to check the pressure or the size and location of cut and other
than 1.5km, can the reading of tire
of spare tire. ●Exc es si ve wear damages are not proper for correct repair,
Note pressure be correct. then it is necessary to replace the tire. If
Incorrect tire pressure will lead to more oil ●Super nor mal wear
To avoid burns, when the engine is ●Do use tire pressure gauge. since you're not sure, contact the Lifan service
waste, lowered driving comfort, shortened ●Har d to co nt rol station.
under hot condition, be careful not to judge the tire pressure by experience
tire service life and lowered driving safety.
to touch the radiator or condenser. ●Lea ka ge res ul ting from ov er hea ted tire
may lead to error. Although the variation Check the tire If leakage occurs in driving, don't drive
If the tire needs to be charged too frequently, of tire pressure may be tiny, it will also The wear indicating mark is used to any more, because just a little more driving
it is necessary to demand the Lifan service ●Weak ene d se al ing per for manc e at the reduce the driving comfort and operating help check the tire tread. If it is will cause unrepairable damages.
station for checking. stability. observed, it is necessary to replace
hoo p of tire If any tire serves more than 6 years,
Note ●After driving, don't deflate the tire the tire.
●Def or med wheel and /or tire se par at ion although no obvious damage is seen,
or reduce the tire pressure randomly. The tire of LF620 is embedded with wear
To avoid the damage of radiator and indicating mark for indicating the time for tire it is necessary to be checked by
Hi gh tire pr es su re (ov er ch ar ge) The tire pressure after driving is always
condenser, don't carry out operation replacement. When the wear depth of tire professional technicians.
by yourself. ●Har d to co nt rol high, which is normal. tread reaches 1.6mm or less, the wear Although the tire is unused or seldom used,
●Make sure the valve cork is installed. indicating mark may be seen. If there is wear
●The central of tread pattern is over the aging will lead to quality decline.
Without valve cork, dust or moisture indicating mark between two or more
worn
will enter the valve core, and result in adjacent pattern grooves, it is necessary These are suitable to spare tires as well.
●The hard part of road will more likely to replace the tire. The thinner the tire
leakage. If the valve cork is lost, it is
cause tire damage. tread is, the greater the risk of slipping and
necessary to install a new one. tire burst is.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Replacement of Tires Exchange tires Install tire chain
In case of replacing the tire, use a tire of No using any old tire on LF620. Selection of tire chain Installation of tire chain
the same specification and model with Warning
the replaced one and whose carrying It is very dangerous to use tires without Use the tire chain of correct size. Try to install the tire chain at the front
capacity is equal to or larger than that of tires as tight as possible. Don't use ●When using tire chain, the driving
clear identification. The use rules of tire chain will change speed should not exceed 50km/h or
a common one. tire chains at rear tires. After driving
Use of a tire of any other model will cause a You are advised to replace the four tires according to different places or roads, for 0.5～1.0km, tighten the tire chain the lower speed limit specified by the
serious impact to the vehicle driving and at the same time, or two front tires or two therefore, make sure the local rules again. tire chain manufacturer.
riding, calibration of the speedometer/ rear ones at least. before installing the tire chain.
odometer, ground clearance and the When installing the tire chain to the tire, ●When using tire chain, be careful in
Refer to “If the Tire Leaks”in Chapter driving to note the ridge, hole and
space between the vehicle body and the 4 for steps of tire replacement. be careful to abide by the guidance of
tire or the tire chain. the tire chain manufacturer. sharp turn of the road, which may
Keep the wheels balanced when replacing You are recommended to exchange the result in the jump of car.
Warning tires. tires after each mileage of 10,000km so When the wheel house is used, it may
as to maintain the same wear of the ●When using tire chain, avoid sudden
Follow the instructions below; otherwise, be scratched by the tire chain, so it is turn or wheel lock brake, which may
Unbalanced wh eels wi ll effect the vehicle tires and extend their service life.
a serious injury or even death will be operation and the service life of the tires. necessary to take off the wheel house bring about bad effect to the operation
caused. However, the proper time for that should before installing the tire chain.
The wh eels ma y loose balance in case of a be determined according to the habit of of the car.
●Radial tire, bias belted tire and normal use. Therefore, carry out a regular
diagonal-ply tire can not be mixed in a check-up to keep them balanced.
the driver and also the road conditions. ●When the car is installed with tire
vehicle; otherwise a typical operation chain, the driver should be careful to
The air valves must be replaced with new Refer to “If the Tire Leaks”in Chapter
danger will be resulted in and then decelerate before making a turn, for
ones in case of a tire replacement. 4 for steps of tire replacement.
cause the vehicle to lose control. avoiding losing the control over the
●Do not use any tire with a size not Check if there is uneven wear and damage car, or accident will occur.
recommended by Lifan; otherwise a on the tires when exchanging them. The tire
typical operation danger will be resulted will be abnormally worn due to the incorrect
in and then cause the vehicle to lose tire pressure, improper wheel alignment and
control. unbalanced wheel or frequent braking.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Replace wheel Notes for aluminum alloy wheel
Section 7-3
When to replace the wheel Don't use old wheels for replacement, ●The car installed with aluminum wheels, Maintenance DIY
If there are damages like twist, crazing because these wheels may be treated after the initial 1600km, it is necessary to
or severe corrosion in the wheel, it is or serve a long mileage, and may go check whether the nut is screwed. Electrical Components
necessary to make a replacement. wrong without any warning. Meanwhile,
●In case of the exchange, repair or
If don't replace the damaged wheel, the twisted wheels having undergone
replacement of tires, check whether the
Check the battery…… … …… … … ………… …………… ……………165
then the tire may separate from the alignment always have structural
nut is screwed after driving for 1600km. Check and replace fuse … … ………… ………… ……… … …………166
wheel or it will make the car lose damages, so don't use them either.
Don't use the inner tube specially ●When using the tire chain, be careful not
control.
designed for tires without inner tube to damage the aluminum alloy wheel.
Selection of wheel inside a flat tire. ●Only use the wheel nut and wrench
In case of replacing the wheel, be sure to use specially designed for aluminum wheel.
a wheel of the same specification and model Warning
with the replaced one. ●When using the tire chain to adjust the
Since wheels of different sizes will wheel balance, only use balancer or
The Lifan service station can carry out correct
cause typical operation danger tools equal to it and plastic hammer or
wheel replacement.
which in turn makes the car lose rubber hammer.
Wh eels of different sizes or types will bring control, therefore, do not use any
about bad effect to the control, service life of wheel with a size not recommended ●Like all vehicles, it is necessary to check
wheel and bearing, cooling of brake, calibration whether there is damage of aluminum
by the manufacturer. Otherwise,
of the speedome ter/odome ter, brake
accident will occur. wheels timely. If damages are found, it is
performa nce, headlight aimi ng, height of
bump er, car height above the ground and necessary to replace it for a new one
the space between the tire or tire chain and immediately.
the vehicle body and chassis.

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Check the battery Check and replace fuse
Notes Check the external part of battery c. Screw the hold-down tight enough to fix Check the inner state of battery If the headlight or other electrical
the battery. Over screwing it will damage components don' t work, it is
Warning the battery box. The inner state of battery may be necessary to check the fuse. If the
checked as per the guidance on the fuse has been blown, replace it for
Notes of battery: battery case and the state indicator a new one.
Overcharge of battery will produce Note of battery.
For the position of fuse, refer to the
flammable and volatile oxygen “position of fuse”of Section 7-1.
●Before carrying out the maintenance, Green: good
and hydrogen . it is necessary to make sure that the
●When using tools around battery, White: charge required Good Blow out Shut down the ignition switch and
engine and all auxiliary equipment have
sparks are to be prevented. corresponding components, and
been shut down. Red: insufficient electrolyte, battery
vertically pull out the possible blown
●Don't light a cigarette or fire ●To check the battery, it is necessary change required Type A fuse for check.
around battery. to take off the ground cable connected
to the negative pole (“一”marking)
●Don't let children approach to first and install it last.
Check whether there is any corrosion
battery. or loose joint, crazing or loose ●Be careful, do not cause short circuit
hold-down of battery. when using tools.
a. If the battery joint has been corroded, ●To clean the battery, be careful not
it is necessary to clean it with the mixture to let the washing liquid enter the
of warm water and saleratus. Lubricate battery case. Good Blow out
the outside of joint with grease to prevent
further corrosion.
b. If the connection of joints is loosened,
screw the nut. Type B

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Chapter 8
Find out which fuse is in trouble. The place the temporary fuse back to the Component Specification
circuit name for each fuse is identified on original jacket.
the cover of the fuse box. See Chapter 8 Prepare a set of spare fuse in your car
for the control function of each circuit. for emergent application. Maintenance Specification …… … …… … …… … … ……… ………169
Pull out type A fuse with a picker. Refer
Fuse and Relay …… …………………… ……… ………… … ………170
The electrical system may have trouble if
to No. 19 in the figure “Engine the renewed fuse is burned immediately.
compartment”in Chapter 8 for the Then, go to Lifan service station for
position of the picker. maintenance.
If it is impossible to confirm whether
the fuse has been burned or not,
replace the fuses possible in trouble.
Warning
Install new fuse for the jacket if the
old fuse has been burned. Using the fuse with overhigh amperage
Install the fuse with the amperage or making any other subject as the
specified on the cover of the fuse box. fuse is forbidden. Otherwise, serious
damage or fire may occur.
If the specified fuse is not available, the
fuse with relatively low amperage should
be adopted. However, the fuse with
lower amperage than the specified
amperage may be burned again, which
is not an essential problem. Renew
correct fuse as soon as possible, and

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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Maintenance Specification Fuse and Relay
Type and Amount for Fluid Filled 10. Audio-visual system working power
11. Electric horn
Dimension of tire 1 2 3 4 5 6 7
12. Power supply for switching on the
Amount
1 9 5／6 0R1 5 8 8H 8 9 10 11 12 13 14 audio-visual system
S/N Item LF7162B LF7162C Specification & Type
15 16 17 18 19 20 21 13. Reversing lamp
Pressure of the tire Kpa ( kg / cm ) 14. BCM ignition
and above and below 22 23 24 25
Front/rear 250(2．3)/240(2.4) 15. Door/luggage boot lights
l Braking fluid 1.2L DOT4 braking fluid 26 27 28 16. Small light
Wheel nut torque N·m ( kgf·m) 29 30 31
37 17. Empty
Coolant 8.5L Glycol, freezing point based on 120(12) 38 18. Exterior rearview mirror
2 32 33
34 39
！ 注意 NOTICE 19. A/C controller ignition
temperature 请使用指定规格的保险
USE THE DESIGNATED FUSES ONLY
20. Braking lamp
40
Four-season oil W/30 ? SG level 21. Air bag control power
35 36
Engine oil 4L 3.5L (select appropriate oil No. in 41 Lifan motors 22. Roof light
3 23. Power supply for glass regulator
different areas). 24. Empty 25, empty
26. Power supply for instrument cluster
27. Back up
Transmission oil 2．66L 2．1L SAE 85W/90 API level, GL-4 Left Junction Box of Dash Board 3. Fuel pump
4 28. Back up
(Lower Side) 4. Wiper 29. Power supply for sun roof
5 Steering fluid About 1.2L ESSO ATF.D 5. Cigarette lighter 6, empty
Fuse
6 93＃ (RON) or above Gasoline 7. ABS control power supply
Fuel About 58L 1. BCM Central Lock Power Supply 8. BCM common power supply
without lead 2. BCM steering light/warning lamp 9. Rear fog light
7 A/C refrigerant About 630g R134a
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 Instru ction Manual of Lifan Sedan Instru ction Manual of Lifan Sedan
LIFAN LIFAN
620 620
Fuse
3. Back-up fuse 28. Compressor 12. Low beam
30. Back up 1 3
4. Back-up fuse 29. Electronic injection ECU 37. Compressor
31. Back up
5. Back-up fuse 30. High speed fan 38. Main relay
32. Back up 2 4
6. Back-up fuse
33. Back up 31. Low speed fan
13. Blower
34. Ignition Am2 5 6 7 14. Accessory power supply 32. Fan speed regulation/high
35. Ignition Am1
15. Power supply for driver's speed/low speed/compressor
36. Rear defrosting
compartment
37. Picker 33. Low beam
16. Empty
38. Empty Junction Box for Instrument Panel

Use specified fuse

17. Back-up 34. Overtaking/high beam
39. Instrument cluster ignition (Upper Side)

Note
18. Back-up 35. Front fog light
40. Empty
Relay 19. Picker
41 . Magnetic power supply for power 36. Main Relay
generator/ power generator ECU control 1. Electric horn relay 20. Empty
21. Empty Relay
ignition coil/ cam sensor/ vehicle speed 2. Fuel pump relay
sensor 22. Empty 1. Front fog light
3. Rear fog light relay
23. Empty 2. Blower
4. Rear defroster relay
24. Empty
5. Empty 7. High speed
25. ABS controller
6. Empty 8. Low speed
7. Accessory power supply relay 26. ABS controller
27. Main relay 9. Speed regulation
Engine compartment 10. Overtaking light
11. High beam
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Chongqing Lifan Passenger Vehicle Co., Ltd. Chongqing Lifan Passenger Vehicle Co., Ltd.