Mining Excavator: Operating Weight With Backhoe Attachment: Shovel Attachment: Engine: Bucket Capacity: Shovel Capacity
Mining Excavator: Operating Weight With Backhoe Attachment: Shovel Attachment: Engine: Bucket Capacity: Shovel Capacity
  ining Excavator
R  9200
2   R 9200
      Reliability         Customer Service         Safety                 Environment
Ready to Work       Worldclass Support,      Protecting Your Most   Mining Responsibly
When You Need It    Everywhere, Every Day    Important Assets
                                                                                         R 9200   3
             Productivity
              Working Harder
              and Faster
              The R 9200 is the optimal loading tool to pair with 100 t and 140 t off-highway trucks. The
              R 9200 is a world-class loading tool to meet mining customer’s expectations with leading-
              edge technology. R 9200 delivers this in three ways: high productivity, exceptional reliability,
              and true 200 t class performance.
4   R 9200
Fast and                                                                  Cab Optimized
Precise Movement                                                          for Performance
Proven Mining Engine                                                      Accessibility, comfort and safety define the standard of
The R 9200 is powered by a single Cummins QSK38 diesel                    the new Liebherr cab for the R 9200. A panoramic view
engine which is USA     / 
                         EPA Tier 2 or Tier 4i compliant.                 combined with cameras system allow the operator to have in
Renowned for its reliability, the engine delivers durable and             any case the control of the working environment. The seat,
superior performance contributing to achieve production goals.            joysticks and pedals are designed and located to increase
Liebherr’s deliberate choice of the proven Cummins engine is              the result of the operator while reducing fatigue.
due to the efficient proactive service on-site and continued
collaboration with Cummins.
	Single
	                                                	Exclusive
                                                 	                                                	Ergonomic
                                                                                                  	
	 	 Driveline Concept                            	 	 Bucket Solution                              	 	 Cab Design
    •	 Cummins QSK38 USA / EPA Tier 2 or             •	 Innovative Liebherr bucket design             •	 Elevated and armored cab installation
       Tier 4i Compliant                                to maximize bucket fill factor                •	 User-friendly piloting station
    •	 Automatic idling system and                   •	 Optimized Liebherr GET and wear package       •	 Screen located for convenient operator
       engine shutdown                                  according to customer application                viewing
    •	 Fuel pre-filter with water separator          •	 Ensure optimal penetration efficiency         •	 Passenger seat for trainer, mechanical
    •	 Max. altitude without deration: 3,600 m       •	 Single GET hammerless locking system             engineer or geologist
    •	 Fuel consumption optimized (option)              for safe and easy maintenance                 •	 Additional protection offered
                                                     •	 Fully patented GET system design
                                                        for optimal penetration / lifetime
                                                     •	 Four tooth profiles available
                                                        for various range of applications
                                                                                                                                         R 9200   5
             Efficiency
              Moving More
              for Less
              The R 9200 follows the Liebherr philosophy of maximizing performance by improving the
              efficiency of all individual subsystems. The advanced regulation system allows a well-
              balanced energy consumption reducing operating costs per ton. In addition, all components
              work in optimal performance range that contributes to extend their life for the highest machine
              availability.
6   R 9200
Advanced                                                                             Top-Class
Energy Optimization                                                                  Components Access
Closed Loop Swing Circuit                                                            The R 9200 was developed to facilitate the maintenance of the
The R 9200 is the only 200 t class mining excavator using a                          components of the machine. For example, the hydraulic valve
closed loop swing circuit. The kinematic energy can be saved                         blocks are located on the uppercarriage and easily accessible
when the swing motion is used during deceleration, to drive                          from the service platform, and numerous filters are centrally
the main and auxiliary pumps, reducing fuel consumption and                          located to allow faster access. With a wide area of maintenance
allowing faster boom lift motion.                                                    around the engine and the pumps, the R 9200 offers a great
                                                                                     environment to the service staff to reduce at the minimum the
Litronic Plus                                                                        service time of the machine.
The Liebherr-patented Litronic Plus system consists of an
intelligent power management system specially developed to
optimize electrical, mechanical and hydraulic power distribution.
This system encourages fuel efficiency and energy savings                            Extended
while ensuring peak subsystem performance according to
immediate working requirements.                                                      Components Lifetime
Independent Cooling System
Oil and water cooling fans are independent and electronically                        The hydraulic oil filtration systems remove fluid contaminants
managed. The on-demand cooling control enables to maximize                           to offer the highest rate of hydraulic components durability. To
available power for the working process. This technology                             maintain oil quality, all return hydraulic oil flow goes through
contributes to maintain sustainable temperature of all the                           a fine filtration system (15 / 5 μm) and oil tank is sized to
hydraulic components extending their life.                                           considerably extend the time between service intervals.
	Advanced
	                                                        	Central
                                                         	                                                 	 High Performance
	 	 Machine Monitoring                                   	 	 Service Station                               	 	 Less losses
    •	 10.5 inch LCD color 8-key screen                      •	 Fuel, engine oil, grease system,               •	 Pressure less boom down function
    •	 On-board diagnostics data for service staff              hydraulic oil, etc.                            •	 High pressure hydraulic circuits
    •	 Permanent rear and side vision                        •	 Manually actuated service flap                 •	 Newest energy optimized
    •	 Information interface to operator                     •	 Fitted with Wiggins couplings                     attachment controls
       (engine, steering, attachment, hydraulic, etc.)       •	 Banlaw available as option                     •	 High diameter hydraulic lines
                                                             •	 Multiflo Hydrau-Flo as option                  •	 Fuel efficiency
                                                                                                                                                 R 9200   7
             Reliability
              Ready to Work
              When You Need It
              With over 50 years of innovative thinking, engineering and manufacturing excellence, Liebherr
              sets the industry standard for advanced equipment design and technology tools to provide
              the most up-to-date product responding to the requirements of the mining customers.
8   R 9200
Quality:                                                                         Suit Customer
the Liebherr Trademark                                                           Requirements
Structure Made Exclusively for Mining                                            Liebherr sales engineer support during the decision-making
Liebherr mining excavators are conceptualised, designed and                      stage guarantees that the customised product choice perfectly
dedicated to the mining industry. The engineering department                     matches customer requirements. To ensure customer
uses specific 3D solution in order to meet possible requirements,                satisfaction, the Liebherr products are available in a range of
such as Finite Element and Fatigue Life Analysis. In combination,                specific configurations. For example, to upgrade the machine
the manufacturing department uses advanced welding techniques                    for the cold climate environment, to adapt the undercarriage for
to strategically reinforce the structure. The synergy of our skills              an specific application or to increase safety and comfort of the
allows to obtain maximal machine availability.                                   operator. With more than 150 engineers dedicated to develop
                                                                                 mining excavators, Liebherr offers tailored-made solution to
Reinforced Undercarriage Structure                                               meet the clients requirements.
Specifically designed for extreme mining conditions, the rugged
R 9200 undercarriage represents the basis for the stability of
the machine. Using specific anti-collision track chain guide and
heavy duty track rollers, the chains are maintained in the perfect
alignment in any condition. The access to the travel motors and                  Simplified Design
brakes has been designed to provide maximum protection to
the components, while providing easy and fast service access.
                                                                                 All through the R 9200 meets all the entire market requirements
Liebherr Components Integration                                                  concerning life cycle cost and productivity, all system and
As an OEM, Liebherr has built a solid reputation for development                 design solutions have been simplified to the straight minimum.
and production of high quality strategic mining components. The                  This increases reliability and facilitates significantly maintenance
R 9200 integrates robust and reliable mining components that are                 and troubleshooting. The result is less downtime and reliable
developed, manufactured and controlled by Liebherr, ensuring                     availability.
reliability and high performance for the entire machine.
	
	Quality                                              	Liebherr
                                                      	                                                 	Strengthened
                                                                                                        	
	Commitment
  	                                                   	 	 Component Integration                         	 	 Attachment Design
    •	 Liebherr-Mining Equipment Colmar, France,          •	 Hydraulic pumps and motors                     •	 Designed for maximum structure life
       ISO 9001 certified                                 •	 Electronic and control technology              •	 Use of advanced welding techniques
    •	 Compliance of materials tested in laboratory       •	 Swing and travel drives                        •	 Hard rock protections as options
    •	 Quality control during the stages                  •	 Hydraulic cylinders
       of production                                      •	 Splitter box
    •	 Vertical integration practice                      •	 Swing ring
                                                                                                                                               R 9200   9
              Customer Service
               Worldclass Support,
               Everywhere, Every Day
               By partnering with our customers, Liebherr implements tailored solutions from technical
               support, spare parts and logistics solutions to global maintenance for all types of equipment,
               all over the world.
10   R 9200
Customer Support                                  Remanufacturing                              Parts Business
	Troubleshoot
	                                                 	 Repair and                                 	 Easy Access
	 	 Advisor Platform                              	 	 Remanufacturing Programs                 	 	 Parts Online
    •	 Unique maintenance system                      •	 Liebherr certified quality                •	 Available any time anywhere
       to help you identify problems                  •	 As-new warranty                           •	 User friendly interface
    •	 Easy and friendly-user interface               •	 OEM expertise                             •	 Online ordering
    •	 Compatible with mobile, tablet or laptop       •	 Reduced costs and investment              •	 Save time and money
    •	 Regular updating of the database               •	 Fast availability
    •	 Procedures described by specialist
       with images and videos
                                                                                                                                    R 9200   11
              Safety
12   R 9200
Safety-First                                                                   Efficient
Working Conditions                                                             Machine Protection
                                                                                                                                              R 9200   13
              Environment
              Mining
              Responsibly
              Liebherr considers the conservation and preservation of the environment as a major challenge
              for the present and future. Liebherr are considerate of environmental issues in designing,
              manufacturing and managing machine structures, providing solutions that allow customers to
              balance performance with environmental consciousness.
14   R 9200
Reduce and                                                                  Sustainable Design and
Control Emissions                                                           Manufacturing Process
*REACH is the European Community Regulation on chemicals and their safe use (EC 1907 / 2066)
It deals with the Registration, Evaluation, Authorization and Restriction of Chemical Substances.
	Remanufacturing
	                                                 	
                                                  	                                                 	Sustainable
                                                                                                    	
	Program
  	                                               	Eco-Mode
                                                    	                                               	 	 Manufacturing Process
    •	 Reduced environmental impact                   •	 Improved fuel efficiency                       •	 Promoted recovery-waste management
    •	 Second life for your components                •	 Less noise pollution                           •	 Controlled non-recyclable waste elimination
    •	 Alternative to purchase brand-new              •	 Less carbon dioxide emissions                  •	 Eco-friendly material selection
       replacement components                                                                              (95 % of material used
                                                                                                           on machine is recyclable)
                                                                                                        •	 European certifications
                                                                                                                                           R 9200   15
Technical Data
                                                                                                 Electric System
                                                                                       Electric isolation          easy accessible battery isolations
          Electro-Hydraulic Controls                                                   Working lights              high brightness halogen lights:
Servo circuit               independent, electric over hydraulic proportional                                      – 2 on working attachment with grid protection
                            controls of each function                                                             – 1 on RHS of uppercarriage with grid protection
  Emergency control          via accumulator for all attachment functions with                                     – 1 on LHS of uppercarriage
                             stopped engine                                                                        – LED lights as option
Power distribution           via monoblock control valves with integrated primary                                  other:
                             relief valves and flanged on secondary valves for                                     – 4 pieces 24 V outlets
                             travel, 4 independent circuits                                                       – halogen access lights with timer 5 min.
  Flow summation              attachment and travel drive                                                             (LED as option)
Control functions                                                                                                  – LED service lights with timer 20 min.
  Attachment and swing      proportional via joystick levers                           Emergency stop switches     at ground level, in hydraulic compartment, in engine
  Travel                    proportional via foot pedals                                                           compartment and in operator cab
                                                                                       Electrical wiring           heavy duty execution in IP 65 standard for operating
                                                                                                                   conditions of – 50 °C to 100 °C / – 58 °F to 212 °F
16	   R 9200
           Uppercarriage                                                                                    Service Flap
Design                             torque resistant designed upper frame in box-type             Design                   manually actuated service flap, easily accessible from
                                   construction for superior strength and durability                                      ground level to allow:
Attachment mounting                parallel longitudinal main girders in box section                                      – fuel fast refill
                                  construction                                                                           – engine oil quick change
Machine access                     hydraulically operated 45° access stair, full controlled                               – attachment / swing ring bearing grease barrel
                                   descent, in case of emergency stop additional emer-                                       refilling via grease filter
                                   gency ladder fitted near the cab                                                       – 2 x swing gear oil refill
                                                                                                                          – 2 x swing gear oil draining
                                                                                                                          – splitterbox oil change
                                                                                                                          other coupler type on request
           Operator’s Cab
Design                            resiliently mounted, sound insulated, large windows
                                  for all around visibility, integrated falling object protec-
                                  tion FOPS                                                                 Central Lubrication System
Operator’s seat                   suspended pneumatic seat, body-contoured with shock            Type                     single-line lubrication system, for the entire attach-
                                  absorber, adjustable to operator’s weight, seat heating,                                ment / swing ring bearing and teeth
                                  additional “retractable passenger / trainer seat”              Grease pumps             hydraulic grease pump for the attachment / swing ring
Cabin windows                     tinted armored glass for front window and right-hand                                    bearing, electric grease pump for the swing ring teeth
                                  side windows, all other windows in tinted safety glass,        Capacity                 200 l / 53 gal bulk container for attachment / swing
                                  windshield-washer system 30 l / 8 gal watertank, sun                                    ring bearing, separated 15 l / 4.0 gal bulk container
                                  louvers on all windows in heavy duty design optional                                    for swing ring teeth
                                  and frontguard optional                                        Refill                   via the service flap for both containers, fill line with
Heating system /                  heavy duty, fully automatic, high output air conditioner                                grease filters
Air conditioning                  and heater unit                                                Monitoring               via a specific Liebherr steering module with data
Cabin pressurization              ventilation with filter                                                                 memory
Controls                          joystick levers integrated into armrest of seat
Monitoring                        via LCD-display, data memory
Rear vision system                camera installation on counterweight and right-hand
                                  side of the uppercarriage, displayed on the monitoring
                                  display                                                                   Attachment
Noise level (ISO 6396)            74 dB(A)                                                       Design                    box-type structure with large steel castings in all high-
                                                                                                                           stress areas
                                                                                                 Stick                     wear protection underneath lower beam plate
                                                                                                 Hydraulic cylinder        Liebherr design,
                                                                                                                           electronically controlled end-cushioning
          Undercarriage                                                                          Hydraulic connections     pipes and hoses equipped with SAE split-flange
Design                            3-piece undercarriage, box-type structures for center                                   connections
                                  piece and side frames, stress relieved                         Pivots bucket-to-stick    O-ring sealed and completely enclosed
Hydraulic motor                   1 axial piston motor per side frame                            Pivots bucket-to-link
Travel gear                       Liebherr planetery reduction gear                              Kinematics               Liebherr parallel face shovel attachment geometry,
Travel speed                      0 – 2.8 km/h / 0 – 1.7 mph                                                              electronic controlled end-cushioning
Parking brake                     hydraulically actuated, maintenance-free, multi-disc
                                  brakes for each travel motor
Track components                  B 11, maintenance-free, forged double grouser pad
Track rollers / Carrier rollers   8 / 2 per side frame
Track tensioner                   hydraulic and grease tensioner
Transport                         undercarriage side frames are removable
		                                                                                                                                                                    R 920017
Dimensions
                           A1
                       A                                                                 F               D
P W H
      C                                                                                                                  K
                           Q
                                                                                                                         R0280
              N                                                                                  L
                   S                                                                             U
                   B                                                                                 Z
                   G                                                                         V
                                                                                     X
                                       mm / ft in                                                                 mm / ft in
A                                   5,508 / 18'1"    N                                                          800 /   2'  7"
A1                                  6,622 / 21'9"    P                                                        6,930 / 22'  9"
B                                   5,502 / 18'      Q                                                          832 /   2'  9"
C                                   2,031 /   6'8"   S                                                        4,702 / 15'  5"
D                                   5,800 / 19'      U                                                        7,600 / 24'11"
F                                   2,158 /   7'1"   V                                                       12,600 / 41'  4"
G                                   5,922 / 19'5"    W                                                        7,035 / 23'  1"
H                                   6,930 / 22'9"    X                                                       16,775 / 55'  
K                                   2,180 /   7'2"   Z                                                        9,599 / 31'  6"
L                                   5,862 / 19'3"    OEL Operator’s eye level                                5,980 / 19'  7"
                           A1
                       A                                                                 F               D
P                                                                                                                            H
                                W
      C                                                                                                                  K
                           Q
                                                                                                                         R0281
              N                                                                                  L
                   S                                                                             U
                   B                                                                                 Z
                   G                                                                 V
                                                                                 X
                                       mm / ft in                                                                 mm / ft in
A                                   5,508 / 18'1"    N                                                          800 /   2'  7"
A1                                  6,622 / 21'9"    P                                                        6,930 / 22'  9"
B                                   5,502 / 18'      Q                                                          832 /   2'  9"
C                                   2,031 /   6'8"   S                                                        4,702 / 15'  5"
D                                   5,800 / 19'      U                                                        7,600 / 24'11"
F                                   2,158 /   7'1"   V                                                       16,420 / 53'10"
G                                   5,922 / 19'5"    W                                                        6,460 / 21'  2"
H                                   6,930 / 22'9"    X                                                       18,600 / 61'  
K                                   2,180 /   7'2"   Z                                                        9,599 / 31'  6"
L                                   5,862 / 19'3"    OEL Operator’s eye level                                5,980 / 19'  7"
18	       R 9200
Backhoe Attachment
with Mono Boom 8.50 m / 27'9"
 ft    m
       16
                                                               R0282                        Digging Envelope
50                                                                                      Stick length                                                      3.80 m / 12'  5"
45     14                                                                               Max. digging depth                                                8.29 m / 27'  2"
                                                                                        Max. reach at ground level                                       14.82 m / 48'  7"
40     12                                                                               Max. dumping height                                               9.71 m / 31'10"
                                R 3000
35                                                                                      Max. teeth height                                                14.03 m / 46'  
       10
30
                                                                                        Max. digging force (ISO 6015)                                650 kN / 146,126 lbf
25      8
                                                                                        Max. breakout force (ISO 6015)                               740 kN / 166,359 lbf
20      6
15
        4
10                                                                                          Operating Weight and Ground Pressure
        2
  5                                                                                    The operating weight includes the basic machine with backhoe attachment and backhoe
  0     0                                                                              bucket 12.50 m3 / 16.35 yd3.
 -5
       -2                                                                               Pad width                mm / ft in 800 / 2’6”
-10                                                                                     Weighttonnes/tons 205 / 225
       -4                                                                               Ground pressure*       kg/cm2 / psi 1.98 / 28.16
-15
                                                                                       * according to ISO 16754
-20    -6
-25    -8
-30
            18   16   14   12   10       8   6    4        2       0m
60 55 50 45 40 35 30 25 20 15 10 5 0 ft
      Backhoe Buckets
 For materials class according to VOB, Section C, DIN 18300               <5       <5        <5         5–6          5–6       5–6         7–8        7–8         7–8
 Typical operation according to VOB Section C, DIN 18300                  GP       GP        GP         HD           HD        HD          XHD        XHD         XHD
 Capacity ISO 7451                                           m3          15.50    14.60     13.70      13.70        12.50     11.40       11.80      10.50       10.00
 yd3                                                                     20.30    19.10     17.90      17.90        16.40     14.90       15.40      13.70       13.08
 Suitable for material up to a specific weight of          t/m3          1.45     1.55      1.65       1.60         1.80      2.00        1.80       2.10        2.25
 lb/yd3                                                                  2,445    2,614     2,782      2,698        3,035     3,373       3,035      3,541       3,794
 Cutting width                                              mm           3,450    3,250     3,100      3,100        2,800     2,550       2,650      2,350       2,250
                                                           ft in         11'3"    10'7"     10'2"      10'2"        9'2"      8'4"        8'8"       7'8"        7'4"
 Weightkg                                                                11,900   11,700    11,500     12,500       12,000    11,400      13,000     12,450      12,000
 lb                                                                      26,235   25,794    25,353     27,558       26,455    25,133      28,660     27,448      26,455
GP:	 Loading bucket with Liebherr Z110 teeth
HD:	 Heavy-duty bucket with Liebherr Z120 teeth
XHD:	Heavy-duty rock bucket with Liebherr Z120 teeth
		                                                                                                                                                             R 920019
Face Shovel Attachment
with Shovel Boom 6.00 m / 19'7"
15
        4
10                                                                                                   Operating Weight and Ground Pressure
        2
  5                                                                                               The operating weight includes the basic machine with shovel attachment and bucket
                                                                                                  12.50 m3 / 16.35 yd3.
  0     0
                               4180                                                                Pad width                                              mm / ft in 800 / 2’6”
-5                                                                                                 Weight                                              tonnes / tons 210 / 231
        -2
-10
                                                                                                   Ground pressure*                                     kg/cm2 / psi 2.02 / 28.73
       -4
                                                                                                  * according to ISO 16754
                14   12        10        8        6        4        2           0m
45 40 35 30 25 20 15 10 5 0 ft
20	    R 9200
Optional Equipment
          Uppercarriage
LED lighting
Multiflo Hydrau-Flo® for fast fueling system
Wiggins / Banlaw counter plugs for fuel / lube trucks             Attachment
Rock protection for swing gear                          Piston rod guard for the bucket cylinders
Steel grease lines on swing ring                        Piston rod guard for hoist cylinders
Semi-automatic swing brake with joystick control
Swing ring scrapers
Hydraulic-powered grease refill station
                                                                  Specific Solutions
                                                        Arctic package (– 20 °C / – 4 °F, – 30 °C / – 22 °F, – 40 °C / – 40 °F, – 50 °C / – 58 °F)
                                                        Sound attenuation package
          Hydraulic System                              High altitude kit
Bio-degradable hydraulic oil                            Hammer / shear / grapple attachments
Oil cooler inlet screens                                Arrangement for object handling operation
Fine filtration bypass (2 μm)
                                                                  Safety
          Engine                                        Automatic fire suppression system
Fuel consumption optimized engine version
Cold application start aid
		                                                                                                                                     R 920021
 
The Liebherr Group of Companies
                                                                                                                                     All illustrations and data may differ from standard equipment. Subject to change without notice. All indicated loads are based in accordance with ISO 9248.
Wide Product Range                                                State-of-the-art Technology
The Liebherr Group is one of the largest construction equipment   To provide consistent, top quality products, Liebherr attaches
manufacturers in the world. Liebherr’s high-value products and    great importance to each product area, its components and
services enjoy a high reputation in many other fields. The wide   core technologies. Important modules and components are
range includes domestic appliances, aerospace and trans-          developed and manufactured in-house, for instance the entire
portation systems, machine tools and maritime cranes.             drive and control technology for construction equipment.
www.liebherr.com