DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
Revision v.1.68
                                                                                                            PAGE 27 / 934
8. NCD (NOx Control Diagnostic system) inducement fault group summary &
Repeat offense
The NCD(NOx Control Diagnostic system) inducement fault group is below one. Fault codes can be
added or deleted depending on the fault strategy during development.
"EGR Block" group 24 faults were added (with EGR system only), Not used for No EGR system
                                                                          DEF
                                         EGR            Dosing                               DEF
                        Engine                                       consumption                            Tampering
 Emission                                block         interrupt                            quality
                        system                                          (Group3                              (Group5)
                                       (Group1)        (Group2)                            (Group4)
                                                                      - Not Used)
                NoEGR +SCR             Not used          Used          Not used              Used               Used
  Stage5
                     EGR only             Used         Not used        Not used            Not used            Not used
                NoEGR +SCR             Not used          Used          Not used              Used               Used
  US T4F
                     EGR only          Not used        Not used        Not used            Not used            Not used
  China4             EGR only             Used         Not used        Not used            Not used             Used
                    1                           2                          4                               5
 No.          EGR block              Dosing interrupt               DEF quality                       Tampering
       SPN     FMI       P-code    SPN     FMI      P-code   SPN      FMI       P-code         SPN       FMI P-code
  1     27      0         P042E    3031    14       P205E    3516      0        P106D          1761       19      P1230
  2     27      1         P042F    3216     4       P2397    3516      1        P106C          3216       18      P225D
  3     27      3         P0406    3226     4       P2398                                      3219        7      U030D
  4     27      4         P0407    3360    14       P263D                                      3224        5      P2203
  5     27     20         P0C17    3361     3       P2047                                      3224        6      P2202
  6     27     22         P0C18    3361     4       P2048                                      3229        7      U030E
  7     27     23         P0C19    3361    13       P202E                                      3234        5      P2216
  8    102      3         P0108    3361    22       P2050                                      3234        6      P2215
  9    102      4         P0107    3361    23       P2051                                      3242        3      P2033
 10    105      3        P00AD     3363     3       P20B4                                      3242        4      P2032
 11    105      4        P00AC     3363     4       P20B3                                      3242       11      P2034
 12    110      3         P0118    3363     7       P30B1                                      3251        3      P2455
 13    110      4         P0117    4335     7       P202D                                      3251        4      P2454
 14    132      3         P0103    4374     3       P208D                                      3251       18      P1454
 15    132      4         P0102    4374     4       P208C                                      3361        5      P2049
 16    132     19         P0100    4374     7       P208B                                      3361       14      P2C11
 17    132     21         P00BE    4374     8       P108A                                      3361       27      P208E
 18    2789     3         P0546    4374     9       P108B                                      3363        5      P20B1
 19    2789     4         P0545    4374    12       P108C                                      3520        3      U1028
 20    2791     3         P2145    5491     3       P20C0                                      3520        4      U1030
                           Copyright by Doosan Infracore Co., Ltd. Rights Reserved.
                                                          DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
                                                                                            Revision v.1.68
                                                                                           PAGE 28 / 934
21   2791   4    P2144    5491    4    P20BF                                  3532        3     P203A
22   2791   5    P2143    5491    7    P30BD                                  3532        4     P2041
23   3236   0    P049B    5491   12    P20BE                                  4335        0     P1450
24   3236   16   P0408    5746    3    P21C4                                  4335        1     P1451
25                        5746    4    P21C3                                  4335        2     P1457
26                        5746    7    P31C5                                  4335       12     P1452
27                        6875    3    P204D                                  4335       15     P1459
28                        6875    4    P204C                                  4344        2     P1893
29                        6875   16    P304D                                  4365        3     P2043
30                        6875   18    P304C                                  4365        4     P2046
31                        7069    3    P20C4                                  4365       14     P1227
32                        7069    4    P20C3                                  4374        5     P208A
33                        7069    7    P30C1                                  5435       10     P1453
34                        7069   12    P20C2                                  5435       12     P204A
35                        7416    3    P20BC                                  5436        3     P20A3
36                        7416    4    P20BB                                  5436        4     P20A2
37                        7416    7    P30B9                                  5436        5     P20A0
38                        7416   12    P20BA                                  5436        7     P20A1
39                        7538   12    P06F0                                  5436       11     P20A5
40                        7538   13    P06F1                                  5436       14     P1461
41                        7538   22    P20AC                                  5491        5     P20BD
42                        7538   23    P20AD                                  5706       12     P23B3
43                        7538   24    P20B0                                  5706       14     P23B4
44                        7538   25    P20FF                                  5706       22     P23B2
45                        7538   26    P056D                                  5746        5     P21C2
46                        7540    3    P20C8                                  5965        3     P21C9
47                        7540    4    P20C7                                  5965        4     P21C8
48                        7540    7    P30C5                                  5965        5     P21C7
49                        7540   12    P20C6                                  7069        5     P20C1
50                                                                            7107       12     P23B5
51                                                                            7107       14     P23B6
52                                                                            7416        5     P20B9
53                                                                            7540        5     P20C5
54                                                                           61454       19     U029D
55                                                                           61455       19     U029E
56                                                                           64923       19     U02A2
57                                                                           65110       19     U0619
58                                                                          104332        9     P2383
59                                                                          104385        9     P2384
60                                                                            5629       14     P246C
                  Copyright by Doosan Infracore Co., Ltd. Rights Reserved.
                                                                  DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
                                                                                                    Revision v.1.68
                                                                                                   PAGE 29 / 934
The repeat offense of NCD(NOx Control Diagnostic system) inducement is different dependent on
Emission regulation. Refer to the below example case for better understanding.
* EU Stage5
If DEF quality or Dosing Interrupt faults are confirmed up to warning/Level1, and faults are occurred
again within 40 hours, the fault counter is setting to last value when repeat offense is enabled.
Graph 8-1. EU Stage5 DEF quality or Dosing interrupt Repeat offense at Warning/Level
If DEF quality or Dosing Interrupt faults are confirmed up to Severe level, and faults are occurred
again within 40 hours, the fault counter is changed before 90%(18hrs) of counter value of Severe
level. It means that the fault level is changed to Level1 and Severe level will be reached within 2hrs.
Graph 8-2. EU Stage5 DEF quality or Dosing interrupt Repeat offense at Severe Level
                       Copyright by Doosan Infracore Co., Ltd. Rights Reserved.
                                                                DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
                                                                                                  Revision v.1.68
                                                                                                 PAGE 30 / 934
The repeat offense of Impeded EGR or Tampering faults are only differed the NCD inducement
counter(time), and the operation is same to DEF quality or Dosing interrupt fault
If Impeded EGR or Tampering faults are confirmed up to warning/Level1, and faults are occurred
again within 40 hours, the fault counter is setting to last value when repeat offense is enabled.
Graph 8-3. EU Stage5 Impeded EGR or Tampering Repeat offense at Warning/Level
If Impeded EGR or Tampering faults are confirmed up to Severe level, and faults are occurred again
within 40 hours, the fault counter is changed before 95%(95hrs) of counter value of Severe level. It
means that the fault level is changed to Level1 and Severe level will be reached within 5hrs.
Graph 8-4. EU Stage5 Impeded EGR or Tampering Repeat offense at Severe level
                      Copyright by Doosan Infracore Co., Ltd. Rights Reserved.
                                                                DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
                                                                                                  Revision v.1.68
                                                                                                 PAGE 31 / 934
* US Tier4Final
If any NCD inducement faults are confirmed and occurred again within 40 hours, fault level is
changed to Level2 and Final inducement level will be reached within 25min.
Graph 8-5. US Tier4Final Repeat offense
                      Copyright by Doosan Infracore Co., Ltd. Rights Reserved.