Introduction with Products

Polyester Chips:-
Polyethylene Terephthalate chips.

 The amorphous form which is commonly known as Bright or Super

Bright Chips. These are transparent in nature.
 The semi-crystalline form which is commonly known as PET Semi-Dull
Chips.

Types of chips:

 Semidull non mod

 Full dull
 Semi bright
 Home bright
 Full bright
 Semi bright catonic
 Full dull cationic
 Semi dull cationic
 Optical bright
 Full bright film grade
 Silica

Filaments: POY DTY FDY

 POY - POY is mainly used in texturizing to make textured yarn, also

known as Polyester Drawn Textured Yarn (DTY). It is also known as
Polyester Pre-Oriented Yarn. It is the first form of yarn made directly
from PTA & MEG or by spinning Polyester PET Chips.
 DTY - Drawn Texturised Yarn (DTY) yarn is obtained when Polyester
POY is simultaneously twisted & drawn. DTY yarn is mainly used in
weaving & knitting of fabrics for making clothes, home furnishings, seat
covers, bags and many other uses. DTY yarn can be in Semi Dull or
Bright or Trilobal Bright.
(Also, the DTY yarn can be made with several combinations of
Intermingle points - it can be Non-Intermingle (NIM) having 0 - 10
knots/meter or Semi-Intermingle (SIM) having 40 - 50 knots/meter or
High-Intermingle (HIM) having 100 - 120 knots/meter. These knots are
not actually the knots tied when two threads are broken but they are the
tangle knots created by heating pressure. Polyester DTY yarn can also be
twisted to high twists like 1500 TPM or 4000 TPM (twist per meter).
Such twisted yarn can also be heat-set to make the yarn permanently
thermo-set the twist. Catonic DTY is another variant of Polyester DTY
that is mainly used in blankets. Catonic DTY is made from Catonic PET
Chips.)
TYPES: » BR-TL: Bright Trilobal

» SD : Semi Dull

» SCD : Set Yarn

» FD : Full Dull

» BK : Black Dope Dyed

» SET : Set Yarn

» SIL : Slightly Intermingle

» WIL : Heavy Intermingle

 FDY - Polyester FDY is the abbreviation for Polyester Fully Drawn

Yarn. It is also known as Polyester Filament Yarn (PFY) or Spin Draw
Yarn (SDY). FDY is mainly used as weft or weaves in making fabrics.
FDY can be knitted or woven with any other filament yarn to get fabric of
 various different varieties. It is mainly used in Home Furnishing Fabrics,
Fashion Fabrics, Denim, Terry Towel and others.

POY FDY
Partially oriented yarn (poy) is incompletely FULL DRAWN YARN is full stretch yarn.
stretched filaments with an orientation The synthetic fiber filament is further
degree between unoriented filaments and obtained by spinning and drawing. The fiber
drawn filaments obtained by high-speed has been fully stretched and can be directly
spinning. used for textile processing.

Poy can be stretched longer, because poy is FDY is a fully oriented yarn; it can be
a pre-oriented yarn; it is not fully stretched, stretched less. The remaining elongation is
and the remaining elongation must be above generally below 40%, which is relatively
80%. stable.
poy is cold drawn yarn having higher FDY is hot drawn yarn having lower
elongation. elongation.
POY IS GENERALLY USED TO MAKE FDY is a highly compatible yarn that can be
TEXTURED YARN THAT CAN BE easily knitted or woven with other yarn to
ALSO USED IN WARPING FOR produce a variety of fabrics.
WEAVING AND WARP KNITTING OF It is preferred for use in warping after
FABRICS. twisting or sizing due to higher shrinkage
IT IS PREFERRED DUE TO SOFTER and grain effects.
FEEL , BETTER DRAPE, HIGHER
RECOVERY, WRINKLE RESISTANT,
LONG-LASTING PRINTS AND
COLOURS.
it is applicable in ladies dress materials, It is applicable in fabrication of clothes,
shirts, suits, sarees, knitwear’s, home textile, curtains, high-end sportswear, home
automotive materials, sportswear, etc. furnishing, embroidery, sewing threads, etc.
poy is stable for short durations and can be FDY has a stable structure, and it remains
stored for only 6-8 months. stable throughout its life span.
a process like dty creates bulk in poy. A process like DTY creates bulk in POY.

Nylon and Polyester Yarns :

Nylon and polyester are both synthetic fabrics, but nylon production is more
expensive, which results in a higher price for the consumer. Nylon also tends to
be more durable and weather-resistant, which is why it is more likely to be
used in outdoor apparel or gear. Both fabrics are flame retardant, but nylon is
stronger, while polyester is more heat-resistant. More common to certain
kinds of apparel, including lingerie, tights, raincoats, and swimwear. Carpets,
drapes, and bedding. More wide range of industrial uses.

 Breathability: Neither fabric scores well in this category! Synthetic fabrics do

not usually promote airflow and can be hot and sticky as a result.
 Durability: Nylon is stronger than polyester, but both fabrics are extremely
durable.
 Comfortable/Softness: This is a matter of some debate, but usually, nylon is
lighter, silkier, and softer than polyester.
 Water Resistance: Polyester does not absorb water, while nylon does in small
amounts. Both fabrics are water-resistant, though.
 Mildew Resistance: Both fabrics resist mold and hold up well against any
weathering.
 Odor Resistance: Polyester absorbs oils and can hold onto smells, while nylon
does not.
 UV Resistance: Polyester will not fade in the sunlight. Nylon is less UV
resistant and will fade over time.
 Flammability: Both fabrics resist heat but will eventually melt and burn.
 Easy Care: Both materials are machine washable and easy to care for.
 Cost: Polyester is usually cheaper than nylon.
 Common Uses: Both materials do well in athletic wear, outdoor apparel, and
backpacks. Polyester has a wider appeal in the clothing industry, while nylon is
used for a few select types of clothing.

Air Textured Yarn:

Air Textured Yarn (ATY) is a kind of hybrid textured yarn produced through
Air-Jet Texturing process. Air-jet texturing process is a purely mechanical
method that uses a cold air-stream to produce bulked yarns with spun touch and
warmth. It can be used in a very broad range of fabrics from simple lightweight
scrim all the way to very heavy duty soft luggage fabrics, from lightweight
swim wear to heavy weight parkas. Several filament yarns can be mixed to
construct the ideal ATY for a certain endues. ATY is a rather expensive yarn if
the denier is low. But higher deniers compare very favourable with competitive
spun yarns.

(ATY  yarns are made from POY, ATY is a yarn with zillions of small loops, which give it a distinct feeling
and look whereas DTY is a yarn with preferably no loops at all. The loops in ATY contribute to the bulk and
loft of a fabric, whereas in DTY the even crimp in every filament creates the bulk and volume of a fabric._)

Mono Filament Yarn:

Monofilament yarns are usually circular and solid in cross section. The apparel
applications of monofilaments are limited owing to their low bulk and high
bending rigidity. The examples of monofilaments from everyday life include
fishing line, dental floss, in sports racquets, and bristles of tooth brushes.
Hollow monofilaments are used in softer sewing thread applications where
elastomeric monofilaments find applications in pressure garments. Synthetic
monofilament fabrics, because of their ductility and memory, may be flexed
repeatedly without work hardening and fatigue. They may be folded or dented
with less chance of damage compared with a metal cloth, and they are lighter in
weight.

Air covered Yarn :

Air Covered Yarn is a regular intermingled yarn, the covering filament yarn and
Spandex are drawn meanwhile from a special jet nozzle where the yarns are air-
jetted at regular intervals by high compressed air.

The Air-jet Covered Yarn needs sizing for warp knitting and can be used for
weft knitting directly. They are comfortable to wear and can modify their
elasticity to fit different end-products. Air covered yarns can be used to produce
fabrics of varying styles, hands and functions, and can be designed for woven as
well as knitted fabrics according to their properties.

Wrap Draw Beam/ Sized Beam :

Woven and Printed Fabric:
Woven fabric is any textile formed by weaving. Woven fabrics are often created
on a loom, and made of many threads woven on a warp and a weft. Technically,
a woven fabric is any fabric made by interlacing two or more threads at right
angles to one another. Woven fabrics can be made of both natural and synthetic
fibres, and are often made from a mixture of both. E.g., 100% Cotton or 80%
Cotton & 20% polyester. Woven fabric is typically used in clothing, garments,
for decoration, furniture or covering purposes such as carpets.

textile printing is the process of applying color to fabric in definite patterns or

designs. in properly printed fabrics the colour is bonded with the fibre, so as to
resist washing and friction. textile printing is related to dyeing but in dyeing
properly the whole fabric is uniformly covered with one colour, whereas in
printing one or more colours are applied to it in certain parts only, and in
sharply defined patterns.

GARMENTS:-

1. Kurtis
2. Tunics
3. Duppattas
4. Jegings
5. Kurtis
6. Leggigns
7. Salwars
8. Churidars
9. Shirts