E-TEC 170 AND E-TEC 200 ALUMINUM CYLINDER HEADS
®
For Small Block Chevrolet Using Vortec Style Manifolds
Catalog #60959, #60969 (Bare)
Catalog #60979, #60989 (Complete)
INSTALLATION INSTRUCTIONS
PLEASE study these instructions carefully before beginning this installation. Most installations can be accomplished with common tools and
procedures. However, you should be familiar with and comfortable working on your vehicle. If you do not feel comfortable performing this installation,
it is recommended to have the installation completed by a qualified mechanic. If you have any questions, please call our Technical Hotline at:
1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or e-mail us at Edelbrock@Edelbrock.com.
IMPORTANT NOTE: Proper installation is the responsibility of the installer. Improper installation
will void your warranty and may result in poor performance and engine or vehicle damage.
DESCRIPTION: Edelbrock E-Tec 170 cylinder heads are designed for street/high performance use on 302, 327, 350, and 400 c.i.d. Small block
Chevrolet engines using Vortec style manifolds. E-Tec 200 cylinder heads are high-end street and racing cylinder heads intended for large
displacement small block Chevrolet engines. Both of these heads feature 64cc combustion chambers. Complete cylinder heads come assembled with
valvetrain parts capable of operating up to 6500 rpm. Higher rpm applications will require the use of suitable valvetrain parts, such as larger
valve springs and retainers. Other outstanding features include phosphor-bronze valve guides, ductile iron valve seats and premium one-piece,
stainless steel, high-flow valves, heat-treated machined steel retainers and valve locks, rocker studs, 5/16” guide plates, and heavy duty valve springs
which work with cams having valve lifts up to .600”. Spring load at .600” lift is 340 lbs. Check camshaft manufacturer’s spring load specifications
when using other than Edelbrock camshafts. These powerful heads use the stock Vortec location for intake and exhaust flanges and bolt holes,
and centerbolt valve cover rails for compatibility with original equipment and aftermarket parts. Bolt holes for exhaust and intake flanges and rocker
studs are fitted with helicoil inserts for increased strength.
APPLICATIONS:
60959 (bare) / 60979 (complete) - 302, 327, 350, and 400 c.i.d. Small block Chevrolet engines using Vortec style manifolds. They also
replace original equipment on 1996 through 1998 Vortec 5.7L equipped vehicles (C.A.R.B. E.O.
pending. Call Edelbrock for detailed information). E-Tec 170 feature high velocity 170cc intake
ports and 70cc exhaust ports. Complete heads feature installed 1.940” intake and 1.550” exhaust
valves.
60696 (bare) / 60989 (complete) - Intended for large displacement small block Chevrolet engines. E-Tec 200 cylinder heads feature
200cc intake and 78cc exhaust ports. Complete cylinder heads include 2.020” intake and 1.600”
exhaust valves.
Complete cylinder heads are assembled with the following components:
• Stainless steel, one-piece, swirl-polished intake and exhaust valves with under-cut stems for increased flow
• 2-ring positive oil control seals on 6097; High quality vitton lip seals with metal jacket on 6098
• Edelbrock Sure-Seat valve springs #5767
• Retainers #9724
• Valve keepers #9616 for PN 6098, #9611 for PN 6097
• Valve spring seats #5769
• 5/16” pushrod guide plates, or hardened washers* for use with self-aligning rocker arms.
*When using self-aligning rocker arms, remove guide plates and install the supplied hardened washers underneath the rocker studs.
NOTE: Complete cylinder heads are assembled and prepared for installation right out of the box. Bare cylinder heads will have valve
guides and seats installed, but will require final guide sizing and a valve job to match the valves you will be using.
Catalog #60959, 60969, 60979, 60989 ©2006 Edelbrock Corporation
Rev. 6/06 - RS/mc Page 1 of 4 Brochure #63-0155
BEFORE BEGINNING INSTALLATION
IMPORTANT NOTES: READ BEFORE BEGINNING INSTALLATION!
For a successful installation, Edelbrock E-Tec 170/200 Cylinder Heads ❑ Hardened Pushrods; .100” longer-than-stock (if using stock
require some components other than original equipment parts. To type rocker arms); Cam Dynamics #1002; Competition Cams
complete your installation, you will need the following items: #7693-16; Crane #11622-16; Crower #70311-2; Isky #203 HG
+ .100; Pioneer-Barnes #815215, or equivalent (for
❑ Head gaskets; Edelbrock # 7310, Fel-Pro #7733 PT-2 or conventional hydraulic lifter cams), Competition Cams #7949-
#17030 Marine Gasket, GM #10105117, or Detroit Gasket 16; Isky #203-HG Minus .460; Lunati #83132; or equivalent (for
#5565HG (see installation instructions) hydraulic roller lifter cams)
❑ Intake manifold gaskets; Edelbrock #7235, GM #12529094; or
Fel-Pro #1255 or equivalent CHECKING CLEARANCES: Prior to installation, it is highly recommended
that valve-to-piston clearances are checked and corrected to minimum
❑ Exhaust gaskets; Edelbrock #7204, Fel-Pro #1404 for PN 6097, specs, if necessary. A minimum of 0.100” clearance is recommended for
#1405 for PN 6098, or equivalent both intake and exhaust. These cylinder heads have different than stock
NOTE: Edelbrock Cylinder Head Gasket Set #7367 may valve sizes and may not work with the valve pockets in stock pistons,
also be used in place of individual gaskets. This set especially if a high lift cam is used. The use of aftermarket pistons and/or
contains all gaskets necessary for cylinder head custom machining to your pistons may be required. Actual valve-to-
installation, including cylinder head, intake, exhaust, and piston clearance should be specified by your camshaft manufacturer. If
valve cover gaskets. these cylinder heads are used on small bore engines, valve-to-bore
clearance should also be checked, and the top of the bore notched for
❑ Edelbrock head bolt kit #8550 (see instructions below) clearance, if necessary.
❑ 14mm x 3/4” reach x 5/8” hex, gasketed spark plugs (heat
range to be determined by specific application) ROCKER GEOMETRY: Rocker geometry should be checked, making
sure that the contact point of the roller (or pad on a stock rocker arm)
❑ Non-self aligning, roller tip rocker arms such as Crane #11801- remains properly on the valve tip and does not roll off the edge. Visual
16, Sealed Power #R-865R, Pioneer-Barnes #818001, or inspection of the rockers, valve springs, retainers, and pushrods should
equivalent, or self-aligning rocker arms such as GM be made to ensure that none of these components come into improper
#12495490 (stamped steel, 1.5:1 ratio), GM #12370838 contact with each other. If problems with valve train geometry occur,
(aluminum roller, 1.5:1 ratio), & GM #12370839 (aluminum changes such as pushrod length may have to be made.
roller 1.6:1 ratio) or equivalent
ACCESSORIES
Although Edelbrock E-Tec cylinder heads will accept OEM components (rocker arms, valve covers, intake manifold, head bolts, etc.), we highly
recommend that premium quality hardware be used with your new heads.
• Head Bolts or Studs: High quality head studs or head bolts with These rocker arms have a stamped recess on the valve tip end
hardened washers must be used to prevent galling of the aluminum to guide the rocker arm on the valve stem which allows the
bolt bosses. Edelbrock head bolt kit #8550 includes all bolts which rocker arm to guide the pushrod. Edelbrock E-Tec cylinder
must be used with these cylinder heads. Stock head bolts may be heads are equipped with both hardened pushrod guideplates
used if they meet these specs for length: 1-3/4” (short bolts); 3” and hardened washers to be used with “self-aligning” rocker
(medium bolts); 3- 13/16” (long bolts). Bolts not meeting these arms. In any case, always check rocker-to-valve tip alignment
specs do not have enough thread engagement for use with and adjust as needed.
hardened washers. The recommended hardened washers are GM
#10051155, ARP #200-8511, or equivalent. Bolt threads, underside • Valve Covers: E-Tec heads will accept standard perimeter bolt and
of bolt heads, and washers should be lubricated with an oil/moly mix centerbolt valve covers. The Perimeter bolt pattern is not in stock
prior to installation and torquing. Use thread sealant on any bolts location. Check accessory bracket fit before using perimeter bolt
that go into coolant passages. style valve covers with these heads. Edelbrock perimeter pattern
#4449, 4248, or 4244 or centerbolt pattern #4246 and 4247 will
• Rocker Arms and Valve Train: Stock (stamped type) rockers will work with E-Tec heads.
require +.100” longer-than-stock hardened pushrods to maintain NOTE: Most taller than stock valve covers will interfere with
proper geometry. The valve springs supplied will accommodate the EGR valve and are not legal on emission-controlled
valve lifts up to .600”, which is much higher than stock rocker arms vehicles. Perimeter bolt pattern valve covers MUST use the
will allow. Long slot stamped or roller rocker arms will be required four (4) supplied rubber washers between the valve cover and
if your camshaft has more than .480” lift. any metal washers being used, as well as a bit of RTV silicone
CAUTION: Some Chevrolet V8 cylinder heads, including Vortec sealer between the valve cover bolt heads, and their
heads, are factory-equipped with “self-aligning” rocker arms. corresponding metal washers, in order to prevent oil leaks.
Catalog #60959, 60969, 60979, 60989 ©2006 Edelbrock Corporation
Rev. 6/06 - RS/mc Page 2 of 4 Brochure #63-0155
• Intake Manifold: Although stock Vortec intake manifold will fit, • Exhaust Headers: Any header or manifold designed for original
Edelbrock E-Tec 170 Cylinder Heads are matched in size and equipment Vortec heads will fit Edelbrock E-Tec 170 Cylinder Heads.
operating range with Edelbrock Performer, Performer RPM, and E-Tec 200 will require the use of headers suitable for Fel-Pro #1405
Performer RPM Air-Gap Intake Manifolds. Part numbers 2116, 7116 (1-3/4” is minimum recommended). Exhaust ports are CNC-profiled
and 7516. 7116, 7516, 2912 and 2913 are recommended for E-Tec to match Fel-Pro #1404 exhaust gaskets for 6097 or 1405 for 6098,
200. Do not use cork or rubber end seals supplied with gaskets. Set which are recommended for these applications.
the manifold on the engine with gaskets installed and measure the
gap between the block and the manifold end seal surface. Remove • Spark Plugs: Use 14mm x 3/4” reach gasketed spark plugs. Heat
the manifold and apply enough automotive O2 sensor-safe RTV range may vary by application, but we recommend Champion RC-
silicone sealer to fill the gap along front and rear of block, 12YC (or equivalent) for most street-driven applications. Use anti-
overlapping gaskets at the four corners. Follow gasket seize on the plug threads to prevent galling in the cylinder
manufacturer’s recommendation for the use or non-use of sealant head, and torque to 10 ft./lbs. Do not overtighten
for the type of intake gasket used. Install manifold and apply Loctite sparkplugs!
242 thread locker or equivalent to the intake manifold bolt threads
and torque down to 11 ft./lbs. using the factory specs for torque
sequence.
INSTALLATION PROCEDURE
Installation is the same as for original equipment cylinder heads. Consult cylinder heads as shown in Fig. 2. Be sure that the surface of the
service manual for specific procedures, if necessary. For 350 c.i.d. and block and the surface of the head are thoroughly cleaned to remove any
smaller engines (4.00” bore or less), we recommend Fel-Pro #7733-PT2 oily film before installation. Use alcohol or lacquer thinner on a lint-free
head gasket for applications up to 420 HP, #17030 marine gasket for up rag to clean. Apply Teflon pipe sealant or suitable sealer to head bolt
to 450 HP and Fel-Pro #1003 beyond that level. Also, GM #10105117 or threads. Apply 30W oil or suitable lubricant under side of bolt heads and
Detroit gasket #5565HG. For 400 c.i.d. or larger, Fel-Pro #8364-PT for washers. Torque to 65 ft./lbs. in three steps (40, 55, 65) following the
moderate horsepower applications, and #1014 for high power factory tightening sequence (see Figure 1). A re-torque is recommended
applications. Also, GM #10159455 or Detroit gasket #55431HG. In any after initial start-up and cool-down (allow 2-3 hours for adequate
case, for 400 c.i.d. applications, steam holes must be drilled in cooling).
Figure 1 - SBC Cylinder Head Bolt Torque Sequence Fig. 2 - Steam Hole Location for 400 c.i.d. engines only
Torque Bolts to 65 ft./lbs.
(Torque in 3 steps, gradually approaching final torque spec.) Drill three 0.125” holes in each head using 400 c.i.d. head gasket as a
guide. Drill only the three lower steam holes (closest to the spark
plugs) as indicated in Fig. 2. Drill straight into the head (90º to the
deck) until drilling breaks through into water jacket (about 5/8”).
COOLANT STEAM HOLES ABSOLUTELY MUST NOT OVERLAP INTO
THE HEAD GASKET SEALING RING (FIRE RING) AREA.
SPECIAL INSTRUCTIONS FOR E-TEC ALUMINUM CYLINDER HEADS #60979 & #60989
Complete E-Tec cylinder heads #60979 and #60989 are sold with the pushrod guide plates and rocker studs installed, but they will require checking
for proper valve train and pushrod clearance before operating engine.
PUSHROD GUIDE PLATE ALIGNMENT: The pushrod guide plates are attached to the cylinder heads with two (each) rocker studs. There is enough
clearance around the stud holes to adjust the guide plates for optimum alignment of your valve train components.
1. After the heads have been bolted on your engine and torqued to specs, install your pushrods, rocker arms, and rocker arm adjusting
nuts.
Catalog #60959, 60969, 60979, 60989 ©2006 Edelbrock Corporation
Rev. 6/06 - RS/mc Page 3 of 4 Brochure #63-0155
2. Check pushrod-to-cylinder head clearance. YOU MUST CHECK TO ENSURE THAT THERE IS CLEARANCE BETWEEN THE PUSHRODS
AND THE CYLINDER HEADS (.005” minimum).
3. If adequate clearance exists between the pushrod and head, slowly turn engine through at least two revolutions while watching pushrod.
Make sure that pushrod does not rub on the head either at full lift or when the valve is seated.
4. If pushrod rubs on the cylinder head, remove rocker arms, loosen the rocker studs and move the guide plate as needed to provide
clearance.
5. After checking all pushrods for proper clearance, ensure that the tip of the rocker arm is making adequate contact with the top of the
valve stem.
6. Carefully re-torque to 45 ft./lbs. any rocker studs that were loosened. Check alignment again to be sure that the guide plates did not
move while torquing the studs.
SPECIFICATIONS
Head Bolt Torque: 65 ft-lbs (in steps of 40, 55, 65)
Intake Bolt Torque: 11 ft./lbs.
Rocker Stud Torque: 45 ft./lbs. (See Instructions)
Deck Thickness: 5/8”
Combustion Chamber Volume: 64cc
Deck Surface Milling Every .005”-.006” Removed is Approximately 1cc Decrease in Chamber Volume
(Maximum Deck Milling = 060”)
Intake Port Volume: 170cc (E-Tec 170)/200cc (E-Tec 200)
Exhaust Port Volume: 70cc (E-Tec 170)/78cc (E-Tec 200)
Valve Seats: Hardened, Interlocking Ductile Iron. Compatible with Unleaded Fuels
Valve Size: PN 60979 - Intake 1.940”, Exhaust 1.550”
PN 60989 - Intake 2.020”, Exhaust 1.600”
Valve Locks: 3/8” x 7º (#9612)
Valve Spring Retainers: 7º 4140 Steel (#9734)
Valve Spring Diameter: 1.450”
Valve Spring Installed Height: 1.800”
Valve Spring Seat Pressure: 120 lbs.
Valve Spring Pressure @ .600” Lift: 120 lbs.
Maximum Valve Lift: .600”
Rocker Arms: Adjustable, Non-Self Aligning, Roller Rocker Arms Recommended
Self-Aligning Rocker Arms Must Remove Guide Plates and Install Washers Under Rocker Studs
Pushrods: .100” Longer than Stock Required with Stock Type Stamped Steel Rocker Arms.
Hardened Pushrods Required with Guide Plates
Spark Plugs: 14mm x 3/4” Reach, 5/8” Hex, Gasketed Seat
Edelbrock Corporation • 2700 California St. • Torrance, CA 90503
Tech-Line: 1-800-416-8628 • E-Mail: Edelbrock@Edelbrock.com
Catalog #60959, 60969, 60979, 60989 ©2006 Edelbrock Corporation
Rev. 6/06 - RS/mc Page 4 of 4 Brochure #63-0155