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Aramco Gas Compressor Inspection Plan

This document is a Saudi Aramco Typical Inspection Plan for a Centrifugal Gas Compressor. It outlines 14 items to be inspected at various stages of the project including document review, material receiving, installation, pre-commissioning, and provides the quality procedures, quality records, and responsibilities for Saudi Aramco and contractors for each item. Inspection items include equipment verification, mounting, grouting, piping connections, alignment, and fire detection systems. References are provided to other inspection plans for related systems like lubrication, electrical works, and insulation.

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Omer ali
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100% found this document useful (1 vote)
370 views3 pages

Aramco Gas Compressor Inspection Plan

This document is a Saudi Aramco Typical Inspection Plan for a Centrifugal Gas Compressor. It outlines 14 items to be inspected at various stages of the project including document review, material receiving, installation, pre-commissioning, and provides the quality procedures, quality records, and responsibilities for Saudi Aramco and contractors for each item. Inspection items include equipment verification, mounting, grouting, piping connections, alignment, and fire detection systems. References are provided to other inspection plans for related systems like lubrication, electrical works, and insulation.

Uploaded by

Omer ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 3

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standard Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Centrifugal Gas Compressor (Process Air or Gas Service) SATIP-K-402-01 30-Apr-13 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Eqpt. Storage, Handling and Preservation-


1.1 SAIC-K-2001 SAIC-K-2001 W RH
Compressors

2.0 MATERIAL RECEIVING

Equipment Verification of NMR and Visual


2.1 SAIC-K-2002 SAIC-K-2002 H W See Note 1- General Notes for SA Inspection
Inspection
Equipment Handling, Storage and
2.2 SAIC-K-2003 SAIC-K-2003 I W See Note 1- General Notes for SA Inspection
Preservation of Mech Components

2.3 Lube and Seal oil System See Remarks See Remarks Refer to SATIP-G-115-01

2.4 Controls & Instrumentation See Remarks See Remarks Refer to SATIP -J-902-03

2.5 Auxiliary Electrical Components See Remarks See Remarks Refer to SATIP -P-515-01

2.6 Electrical Motor Drivers See Remarks See Remarks Refer to P-113-02

3.0 INSTALLATION

3.1 Concrete Placement for Foundation See Remarks See Remarks See SATIP-Q-001-02

Inspect Support Structure for Release for


3.2 SAIC-M-2006 SAIC-M-2006 I W See Note 1- General Notes for SA Inspection
equipment installation

Mounting Plate ( Base plate and Use SATR-K-2001


3.3 SAIC-K-2004 SAIC-K-2004 I W
Soleplate) Installation and Leveling

3.4 Compressor/driver Pre-alignment SAIC-K-2008 SAIC-K-2008 H W Use SATR-K-2002

See SATIP-Q-010-01 or Q-011-01whichever is


3.5 Grouting of Machinery Support See Remarks See Remarks
applicable

3.6 Inspection of Auxiliary Piping Installation SAIC-K-2005 SAIC-K-2005 H W

3.7 Driver Installation inspection See Remarks See Remarks Refer to SATIP-P-113-02

3.8 Control and Instrumentation See Remarks See Remarks Refer to SATIP-J-902-03

Skid Mounted Aux. Electrical System


3.9 See Remarks See Remarks Refer to SATIP-P-515-01, P-113-01 or P-113-02
installation

Page 1 of 3
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standard Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Centrifugal Gas Compressor (Process Air or Gas Service) SATIP-K-402-01 30-Apr-13 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

(Lube & seal Oil) Lubrication, Shaft


4.0 See Remarks See Remarks Refer to SATIP-G-115-01
Sealing & Control Oil System

4.1 Structural steel Installation and Access See Remarks See Remarks Refer to SATIP-M-001-01

4.2 Painting/Repair Painting of Equipment See Remarks See Remarks Refer to the ap[plicable SATIP-H Series

4.3 Insulation/ Cladding (where required) See Remarks See Remarks Refer to SATIP-N-001-02

4.4 Welding See Remarks See Remarks See SATIP-W-011-01

Compressor Suction and Discharge


4.5 Process Piping Connection & SAIC-K-2007 SAIC-K-2007 H W See Note 1- General Notes for SA Inspection
requirements
Flange Joint, gasket verification and bolt Use SATR-L-2001 - See Note 1 of General Notes for
4.6 SAIC-L-2014 SAIC-L-2014 H W
tightening SA Responsibility

4.7 Fire detection and spray system See Remarks See Remarks Refer to SATIP-L-350-05

4.0 PRE-COMMISSIONING

4.1 Final compressor/driver alignment SAIC-K-2008 SAIC-K-2008 H H Use SATR-K-2002

Instrumentation and Electrical Pre- Refer to the respective SATIPs for Electrical &
4.2 See Remarks See Remarks
Commissioning prior MCC Instrumentation noted above.
Final Inspection/Re-instatement of Use SATR-A-2011
4.3 SAIC-K-2009 SAIC-K-2009 H W
Centrifugas Gas Compressor
Mechanical Completion Punch listing
4.4 Form SA-6133 Form SA-6133 H
(PMCC or Final MCC)

Page 2 of 3
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standard Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Centrifugal Gas Compressor (Process Air or Gas Service) SATIP-K-402-01 30-Apr-13 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1 of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
3 is not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Page 3 of 3

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