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Isuzu 4LE2 Diesel Engine Parts Catalog

This document is a parts catalog for an Isuzu 4LE2 TAGD03 diesel engine, listing parts by figure number and key number. It includes exploded diagrams and part numbers for major engine systems like the cylinder head, cylinder block, camshaft, valves, fuel system, and more. The document provides an extensive list of engine parts for repair and replacement purposes.
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0% found this document useful (0 votes)
445 views43 pages

Isuzu 4LE2 Diesel Engine Parts Catalog

This document is a parts catalog for an Isuzu 4LE2 TAGD03 diesel engine, listing parts by figure number and key number. It includes exploded diagrams and part numbers for major engine systems like the cylinder head, cylinder block, camshaft, valves, fuel system, and more. The document provides an extensive list of engine parts for repair and replacement purposes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ISUZU

DIESEL ENGINE

4LE2 TAGD03

PARTS CATALOG

2017/6/15
FIGURE NUMBER INDEX
FIG NO. TITLE (SUBTITLE) PAGE

0-05 ENGINE GASKET KIT 1


0-10 CYLINDER HEAD COVER 2
0-11 CYLINDER HEAD 3
0-12 CYLINDER BLOCK 5
0-13 OIL PAN AND LEVEL GAUGE 7
0-14 CAMSHAFT AND VALVE 8
0-15 CRANKSHAFT,PISTON AND FLYWHEEL 11
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING 13
0-25 INLET MANIFOLD 15
0-27 EXHAUST MANIFOLD 17
0-30 WATER PUMP AND CORROSION RESISTOR 18
0-31 THERMOSTAT AND HOUSING 19
0-32 WATER PIPING; ENGINE 20
0-33 FAN AND FAN BELT 21
0-36 TURBOCHARGER SYSTEM 22
0-37 TURBOCHARGER 24
0-40 FUEL INJECTION SYSTEM 25
0-41 FUEL FILTER AND BRACKET 28
0-42 FUEL PUMP AND PIPE 29
0-50 OIL COOLER AND OIL FILTER 30
0-51 OIL PUMP AND OIL STRAINER 31
0-52 OIL AND VACUUM PIPING; ENGINE 32
0-57 EMISSION PIPING 33
0-60 ENGINE ELECTRICAL CONTROL PARTS 34
0-65 STARTER 36
0-66 GENERATOR 37
1-50 EXHAUST PIPE AND SILENCER 38
8-10 WIRING HARNESS AND FUSE 39
8-15 FIXING PARTS; WIRING HARNESS 40
8-25 SWITCH AND RELAY; INSTRUMENT PANEL 41
0-05 ENGINE GASKET KIT

KEY No. Part no. qty Part description Engine serial no.
1 5-87818-348-0 1 GASKET SET; ENG OVERHAUL
<5-87818-011-0>

1/41
0-10 CYLINDER HEAD COVER

KEY No. Part no. qty Part description Engine serial no.
1 8-98210-296-0 1 COVER; CYL HD
2 0-91180-106-0 2 NUT; COVER,HD
M6 FLANGE
4 8-94425-685-2 2 CAP; OIL FILLER
5 8-94123-623-1 2 GASKET; OIL FILLER
ID=32 OD=40
28 (A) 0-28050-620-0 7 BOLT; HD COVER
20 FLANGE
28 (B) 0-28050-645-0 3 BOLT; HD COVER
45 FLANGE
39 0-41010-620-0 2 STUD; COVER,HD
M6X20 L=28
69 8-98030-538-1 1 GASKET; HD TO COVER

2/41
0-11 CYLINDER HEAD

KEY No. Part no. qty Part description Engine serial no.
1 8-98228-829-0 1 HEAD ASM; CYL
2 8-98232-125-0 1 GASKET; CYL HD
3 (A) 8-94463-784-0 5 BOLT; CYL HD TO BLOCK
25
3 (B) 8-97036-959-1 10 BOLT; CYL HD TO BLOCK
X89
4 8-97231-969-0 8 GUIDE; VLV
<8-97031-749-0>
5 (A) 8-97045-391-2 4 SEAT; VLV INSERT
ET
5 (B) 8-97045-392-0 4 SEAT; VLV INSERT
AUST
7 (A) 8-97209-609-0 6 CUP; SEALING,CYL HEAD
22
7 (B) 8-97233-429-0 5 CUP; SEALING,CYL HEAD
8
7 (C) 8-97036-550-1 1 CUP; SEALING,CYL HEAD
<8-97351-451-0> 45
10 8-94133-759-9 4 PLUG; GLOW
BOSCH 12V
11 8-97229-381-0 1 CONNECTOR; GLOW PLUG
14 8-94155-869-0 8 STUD; EXH MANIF
M8X72 L=86
15 0-28050-816-0 1 BOLT; HANGER,FRT
M8X16 FLANGE
36 8-94110-559-1 8 SEAL; OIL,VLV GUIDE
50 8-97094-641-1 6 STUD; ROCKER SHAFT BRKT
M6X45 L=53
103 5-09605-005-0 2 PLUG; HD
PT 3/8
3/41
KEY No. Part no. qty Part description Engine serial no.
168 8-97085-389-0 1 HANGER; ENG,FRT

4/41
0-12 CYLINDER BLOCK
(No.1)

(No.2)

5/41
0-12 CYLINDER BLOCK
KEY No. Part no. qty Part description Engine serial no.
1 8-98208-655-0 1 BLOCK ASM; CYL
6 (A) 8-94229-853-0 5 CUP; SEALING
35
6 (B) 8-97209-609-0 1 CUP; SEALING
22
8 8-94167-470-1 10 BOLT; BRG CAP
M11X83
15 (A) 1-09605-019-0 1 PLUG; OIL GALLERY
1/4
15 (B) 9-09204-510-0 1 PLUG; OIL GALLERY
1/8
54 0-41010-620-0 4 STUD; OIL PAN TO BLOCK
M6X20 L=28
61 9-08150-616-0 6 PIN; STRAIGHT
OD=6 L=16
83 9-08150-816-0 2 PIN; FLYWHEEL HSG
<9-08160-816-0> OD=8 L=16
89 5-09600-013-0 6 CUP; SEALING,OIL GALLERY
OD=12.3
113 5-11129-003-0 1 CUP; SEALING
OD=15.6
114 5-13721-028-1 1 NIPPLE; WATER DRAIN
141 (A) 0-28050-612-0 4 BOLT; COVER
12 FLANGE
141 (B) 0-28050-616-0 1 BOLT; COVER
16 FLANGE
144 8-97329-622-0 3 NUT; COVER FIX
M6 W/LK WASHER
232 8-97262-146-1 1 STUD; WATER PUMP
M8X50 L=62
297 8-97118-989-2 1 COVER; CYL BLOCK
300 8-97262-147-1 3 STUD; COVER
M6X16 L=25
399 8-97312-108-1 1 SENSOR; CRANKSHAFT POSITION
400 8-97369-404-0 1 GASKET; CRANKSHAFT POSITION
SENSOR
ID=14.2 OD=18.8
401 0-28050-616-0 1 BOLT; SENSOR
M6X16 FLANGE
416 8-97102-550-1 1 STUD; OIL FILTER
M20X89.5 L=103
439 8-98063-794-0 1 BEARING; NEEDLE
NSK
441 (A) 8-94200-819-0 2 DOWEL; CYL BLOCK
15.25
441 (B) 8-94108-075-1 2 DOWEL; CYL BLOCK
11 L=12
442 8-97047-142-1 1 PLUG; THRUST
443 (A) 1-09600-012-2 1 CAP; SEALING
32
443 (B) 5-09600-013-0 1 CAP; SEALING
12.3
448 (A) 5-09604-016-0 1 PLUG; C/BL
X9
448 (B) 8-97102-451-0 1 PLUG; C/BL
X9.5
476 1-09305-005-0 7 STUD; BRKT
M8X20 L=32

6/41
0-13 OIL PAN AND LEVEL GAUGE

KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-98079-863-0 1 PAN ASM; OIL
2 8-98089-222-1 1 GAUGE; OIL LEVEL
3 1-09623-058-0 1 GASKET; DRAIN PLUG
ID=26.8
4 1-09604-022-0 1 PLUG; DRAIN,OIL
M24X17
8 (B) 8-98089-059-0 1 TUBE; GUIDE,OIL LEVEL GAUGE
16 8-97314-914-0 1 GASKET; OIL PAN TO C/BL
23 8-98079-791-0 18 BOLT; OIL PAN
M6X20 W/WASHER
24 8-97329-622-0 4 NUT; OIL PAN
M6 W/LK WASHER
45 5-09623-002-0 1 GASKET; GUIDE TUBE
ID=11
227 8-97363-253-0 1 NIPPLE; GUIDE TUBE

7/41
0-14 CAMSHAFT AND VALVE
(No.1)

(No.2)

8/41
0-14 CAMSHAFT AND VALVE
KEY No. Part no. qty Part description Engine serial no.
1 8-98208-656-1 1 CAMSHAFT
4 8-97102-123-1 4 VALVE; INL
5 8-97045-410-3 4 VALVE; EXH
6 8-97303-225-0 1 NUT; CM/SHF GEAR
M20 H=8
9 8-98208-658-1 1 GEAR; CM/SHF
34 8-97173-670-0 1 PIN; CM/SHF
OD=5 L=7
53 8-97118-656-1 1 SHAFT; ROCKER ARM
55 8-98042-944-0 1 PLUG; ROCKER SHAFT END
M14X9
57 (A) 0-28050-625-0 5 BOLT; ROCKER ARM BRKT
25 FLANGE
57 (B) 0-28050-650-0 5 BOLT; ROCKER ARM BRKT
50 FLANGE
65 8-94239-501-0 16 COLLAR; SPLIT
68 8-97034-629-1 8 SPRING; VLV
71 8-94251-031-1 8 SEAT; SPR
78 (A) 8-97212-518-0 4 ARM; ROCKER
ET
78 (B) 8-97212-520-0 4 ARM; ROCKER
AUST
81 8-97010-485-0 8 SCREW; ADJ,ROCKER ARM
83 0-91111-506-0 8 NUT; ADJ SCREW,LK
M6
88 8-98273-084-0 8 ROD; PUSH
89 8-97034-630-1 8 TAPPET; VLV
<8-98257-766-0>
91 8-97329-622-0 6 NUT; ROCKER SHAFT
M6 W/LK WASHER
92 8-98048-889-0 1 BRACKET; ROCKER ARM
95 8-97070-698-2 4 SPRING; ROCKER SHAFT
98 9-08150-516-0 1 PIN; SHAFT SET
OD=5 L=16
107 (A) 8-97072-829-1 1 SHAFT; IDLE GEAR
107 (B) 8-97129-780-2 1 SHAFT; IDLE GEAR
111 5-12535-005-1 2 COLLAR; THRUST,IDLE GEAR
112 (A) 8-98208-661-0 1 GEAR; IDLE
112 (B) 8-98208-663-0 1 GEAR; IDLE
145 0-91180-214-0 1 NUT; FLANGE
M14 FLANGE
196 9-09180-162-0 1 RING; SNAP
ID=57.9
228 (A) 5-09600-013-0 1 CUP; SEALING,CAMSHAFT
<9-11129-083-0> 12
228 (B) 8-97233-429-0 1 CUP; SEALING,CAMSHAFT
8
263 9-09571-414-0 1 GASKET; CAM END
ID=14.2 OD=20.0
271 (A) 0-28060-845-0 2 BOLT; COLLAR
45 FLANGE
271 (B) 0-28060-860-0 2 BOLT; COLLAR
60 FLANGE
272 8-97062-048-0 1 RING; CAMSHAFT
273 (A) 9-00090-610-0 1 BEARING; CAMSHAFT
ID=25 OD=62
273 (B) 9-00090-657-0 1 BEARING; CAMSHAFT
ID=25 OD=52

9/41
0-14 CAMSHAFT AND VALVE
KEY No. Part no. qty Part description Engine serial no.
274 8-98146-601-0 2 PIN; IDLE SHAFT
OD=5 L=12 SPRING PIN
329 8-98208-660-0 1 GEAR; INJ PUMP

10/41
0-15 CRANKSHAFT,PISTON AND FLYWHEEL

KEY No. Part no. qty Part description Engine serial no.
1 8-98208-670-0 1 CRANKSHAFT
7 8-98089-084-0 1 METAL KIT; CRANKSHAFT,STANDARD
12 (D) 8-97164-530-0 1 FLYWHEEL
18 (B) 8-98094-099-1 1 PULLEY; CR/SHF
134
28 8-97328-612-0 1 GEAR; CR/SHF
Z=37
35 8-94419-602-1 1 GEAR; RING
Z=108 T=8.9
38 8-97023-268-0 6 WASHER; FLYWHEEL
40 8-94133-328-1 6 BOLT; FLYWHEEL
M12X32
42 8-98063-783-0 2 WASHER; THRUST,CR/SHF
43 8-94386-079-0 1 BOLT; CR/SHF PULLEY
M14X34 FLANGE
48 8-94201-641-0 1 KEY; WOODRUFF,CR/SHF
59 8-94134-792-0 1 WASHER; CR/SHF PULLEY
63 8-98243-709-0 4 PISTON
67 8-98243-714-0 4 PISTON; O/S=0.25
68 8-98095-215-0 4 RING SET; PISTON,STANDARD
71 8-98095-216-0 4 RING SET; PISTON,O/S=0.25
73 8-98095-713-0 4 METAL SET; CONN ROD,STANDARD
83 5-12211-017-0 4 PIN; PISTON
84 8-98075-776-1 4 ROD ASM; CONN
85 8-98063-826-0 4 BUSHING; CONNROD
86 8-98141-649-0 8 BOLT; CONNROD
<8-98169-140-0> 3/8-24 UNF L=53
88 8-94377-785-0 8 NUT; CONNROD
3/8-24 UNF
126 8-94369-905-0 8 RING; SNAP,PISTON PIN
11/41
KEY No. Part no. qty Part description Engine serial no.
172 8-98210-267-0 1 ROTOR; CRANK SENSOR
203 9-08160-508-0 1 PIN; ROTOR
OD=5 L=8
204 8-98038-343-0 3 BOLT; ROTOR

12/41
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING

KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-98207-821-2 1 CASE; TIMING GEAR
2 (A) 8-97304-046-1 1 HOUSING; FLYWHEEL
40 0-91180-208-0 2 NUT; GEAR CASE
M8 FLANGE
57 5-11321-009-0 1 COVER; TIMING CHECK HOLE
103 8-97351-704-0 1 SEAL; OIL,CR/SHF,FRT
134 (A) 5-09300-065-0 1 STUD; TIMING GEAR CASE
79 L=92
134 (B) 8-97262-146-1 1 STUD; TIMING GEAR CASE
50 L=62
137 (A) 0-28050-830-0 3 BOLT; FRT PLATE
30 FLANGE
137 (B) 8-97365-376-0 1 BOLT; FRT PLATE
22 FLANGE
149 (A) 8-98226-110-3 1 PLATE; FRT,C/BL
172 8-97231-030-2 1 RETAINER; CR/SHF
175 5-09625-094-0 1 SEAL; OIL,CR/SHF,RR
185 0-28050-620-0 8 BOLT; RET TO C/BL
M6X20 FLANGE
205 0-91180-210-0 2 NUT; HSG
M10 FLANGE
211 0-28151-025-0 4 BOLT; HSG
M10X25 FLANGE
226 8-94127-703-0 2 STUD; HSG
M10X111 L=126
257 8-97118-698-1 1 GASKET; TIMING CHECK HOLE
367 (A) 0-28050-860-0 3 BOLT; GEAR CASE
60 FLANGE
367 (B) 0-28050-880-0 1 BOLT; GEAR CASE
80 FLANGE
13/41
KEY No. Part no. qty Part description Engine serial no.
367 (C) 0-28050-850-0 8 BOLT; GEAR CASE
50 FLANGE
480 0-28050-612-0 2 BOLT; COVER
M6X12 FLANGE
487 8-97220-740-0 1 COVER; HOLE
530 9-11229-058-1 2 DOWEL; TIMING CASE
OD=11 L=8

14/41
0-25 INLET MANIFOLD

KEY No. Part no. qty Part description Engine serial no.
28 (A) 0-28050-640-0 1 BOLT; CHAMBER
40 FLANGE
28 (B) 0-28050-630-0 5 BOLT; CHAMBER
30 FLANGE
28 (C) 8-98163-982-0 1 BOLT; CHAMBER
110 FLANGE
28 (D) 0-28050-680-0 1 BOLT; CHAMBER
80 FLANGE
60 8-98094-103-0 1 GASKET; INL PIPE
78 0-28050-616-0 2 BOLT; INLET PIPE TO MANIFOLD
M6X16 FLANGE
96 0-91180-208-0 1 NUT; ENG HARNESS CLIP
104 0-36220-410-0 4 SCREW
M4X10 W/LK WASHER
317 5-09302-003-0 1 STUD; HARNESS CLIP
M8X22 L=30
588 8-94329-549-0 1 VALVE; VENTILATION
619 8-98121-697-0 1 SENSOR; MAP
<8-98121-697-1>
657 8-98074-769-0 1 PIPE; AIR INL
761 8-97381-182-0 1 SENSOR; MANIF
779 0-28050-612-0 2 BOLT; SENSOR
M6X12 FLANGE
795 8-98226-514-0 1 CHAMBER; INT
796 0-41010-630-0 2 STUD; CHAMBER
M6X30 L=38
797 0-91180-106-0 2 NUT; CHAMBER
M6 FLANGE
798 8-98030-598-0 1 GASKET; CHAMBER
800 8-98045-738-0 1 VALVE; PCV
15/41
KEY No. Part no. qty Part description Engine serial no.
802 1-14319-034-0 1 WASHER
<0-91610-608-0>

16/41
0-27 EXHAUST MANIFOLD

KEY No. Part no. qty Part description Engine serial no.
1 8-98030-566-1 1 MANIFOLD; EXHAUST
2 8-98296-307-0 1 GASKET; EXH MANIF TO HD
18 8-97161-607-0 8 NUT; EXH MANIF
M8 FLANGE
165 9-04130-840-0 2 STUD; EGR PIPE
M8X40 L=52

17/41
0-30 WATER PUMP AND CORROSION RESISTOR

KEY No. Part no. qty Part description Engine serial no.
1 5-87311-183-2 1 PUMP ASM; WATER W/GASKET
3 8-97289-543-0 1 GASKET; PUMP TO C/BL
36 (A) 0-28050-850-0 2 BOLT; WATER PUMP TO C/BL
50 FLANGE
36 (B) 0-28050-890-0 2 BOLT; WATER PUMP TO C/BL
90 FLANGE
36 (C) 8-98081-507-0 1 BOLT; WATER PUMP TO C/BL
66 FLANGE
40 0-91180-208-0 2 NUT; WATER PUMP
M8 FLANGE
42 8-98017-063-0 1 STUD; WATER PUMP
M8X71 L=83
57 5-09605-005-0 2 PLUG; HTR,WATER PUMP
PT 3/8
58 5-09605-005-0 2 PLUG; HTR
PT 3/8

18/41
0-31 THERMOSTAT AND HOUSING

KEY No. Part no. qty Part description Engine serial no.
1 8-97361-770-0 1 THERMOSTAT
82 CELSIUS
49 (B) 8-97169-015-1 1 PIPE; WATER OUTLET
50 0-28650-825-0 2 BOLT; OUTLET PIPE
M8X25 FLANGE
64 8-97264-690-1 1 GASKET; OUTLET PIPE TO HSG

19/41
0-32 WATER PIPING; ENGINE

KEY No. Part no. qty Part description Engine serial no.
3 (A) 8-98210-275-0 1 HOSE; WATER,OIL COOLER
9 8-98210-113-0 1 HOSE; RUBBER,PIPE TO WATER PUMP
35 8-94466-382-0 10 CLIP; RUBBER HOSE
ID=22.7
141 0-28050-816-0 2 BOLT; WATER PIPE
M8X16 FLANGE
199 (A) 8-98210-274-1 1 HOSE; RUBBER,OIL COOLER
202 (A) 8-98210-272-0 1 HOSE; RUBBER,EGR COOLER
202 (B) 8-98210-273-1 1 HOSE; RUBBER,EGR COOLER
203 (A) 8-98210-271-0 1 PIPE; WATER RETURN

20/41
0-33 FAN AND FAN BELT

KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-94483-894-1 1 FAN; COOLING
LADE OD=430
24 (A) 0-20800-612-0 2 BOLT; FAN
12
28 0-28050-640-0 4 BOLT; COOLING FAN
M6X40 FLANGE
36 (B) 8-98095-335-0 1 BELT; COOLING FAN
IECE L=960
38 (A) 8-97063-400-3 1 SPACER; FAN
38 (B) 9-89136-423-0 1 SPACER; FAN
5.5
80 (B) 8-98124-009-0 1 PLATE; ADJ
88 0-91614-708-0 1 WASHER; PL,ADJ PLATE
ID=8.4 OD=22
96 0-28050-830-0 1 BOLT; ADJ PLATE
M8X30 FLANGE
112 (B) 8-94459-815-4 1 PULLEY; FAN CENTER
120 1 GROOVE
327 0-91610-706-0 4 WASHER; PL,FAN
ID=6.4 OD=18

21/41
0-36 TURBOCHARGER SYSTEM

KEY No. Part no. qty Part description Engine serial no.
1 (C) 8-98223-617-0 1 TURBOCHARGER ASM
2 8-98049-026-0 1 GASKET; TURBOCHARGER TO EXH
9 (B) 8-98226-304-0 1 GASKET; TURBOCHARGER TO EXH
11 8-97161-607-0 3 NUT; TURBOCHARGER
M8 FLANGE
12 8-97378-060-0 3 STUD; TURBOCHARGER
M8X20 L=31
14 (A) 8-97378-064-0 1 STUD; TURBOCHARGER TO EXH PIPE
30 L=41
14 (B) 8-94107-532-1 1 STUD; TURBOCHARGER TO EXH PIPE
<8-97378-068-0> 81 L=92
16 (C) 8-98232-429-0 1 ADAPTER; EXH PIPE
18 8-97161-607-0 2 NUT; EXH PIPE
M8 FLANGE
38 8-98114-041-0 2 CLIP; RUBBER HOSE
66 (A) 8-94257-319-0 3 STUD; EXH PIPE
22 L=33
70 8-97161-607-0 2 NUT; BRKT
M8 FLANGE
78 8-94449-728-0 1 HOSE; INL PIPE,TURBOCHARGER
133 8-98180-690-0 1 PIPE; OIL DRAIN,TURBOCHARGER
135 0-28050-616-0 2 BOLT; OIL PIPE TO C/BL
M6X16 FLANGE
217 8-98053-224-0 2 BOLT; BRKT
M8X35 FLANGE
373 8-98232-435-0 1 BRACKET; ADAPTER TO EXH MANIF
401 0-28050-616-0 2 BOLT; OIL PIPE,TURBO
M6X16 FLANGE
510 (A) 8-97256-786-1 1 STUD; BRKT
90 L=101
22/41
KEY No. Part no. qty Part description Engine serial no.
510 (B) 8-97378-067-0 1 STUD; BRKT
43 L=54
534 8-98043-528-0 2 BOLT;TURBOCHARGER TO PIPE
M8X28 FLANGE

23/41
0-37 TURBOCHARGER

KEY No. Part no. qty Part description Engine serial no.
156 (B) 8-98238-413-0 1 HOSE SET; TURBOCHARGER

24/41
0-40 FUEL INJECTION SYSTEM
(No.1)

(No.2)

25/41
0-40 FUEL INJECTION SYSTEM
(No.3)

KEY No. Part no. qty Part description Engine serial no.
1 8-97386-558-4 1 PUMP ASM; INJ
<8-97386-558-3>
16 8-98229-593-0 1 PIPE; INJ NO.1
17 8-98229-594-0 1 PIPE; INJ NO.2
18 8-98229-595-0 1 PIPE; INJ NO.3
19 8-98229-596-0 1 PIPE; INJ NO.4
29 8-97367-985-1 1 CLIP; HOSE
ID=18 L=44
30 (A) 8-98210-286-0 3 HOSE; RUBBER,FUEL LEAK
30 (B) 8-97377-894-0 1 HOSE; RUBBER,FUEL LEAK
10
30 (C) 8-98170-608-1 1 HOSE; RUBBER,FUEL LEAK
31 8-98163-524-1 4 NOZZLE ASM; INJ
50 8-97115-712-0 4 GASKET; NOZZLE HOLDER
ID=17
66 8-97171-331-0 4 GASKET; INJ NOZZLE
ID=7.2 OD=15
71 (A) 0-28151-030-0 2 BOLT; BRKT
X30 FLANGE
71 (B) 0-28050-820-0 8 BOLT; BRKT
20 FLANGE
72 0-28650-830-0 3 BOLT; BRKT TO INJ PUMP
M8X30 FLANGE
79 0-91180-210-0 2 NUT; BRKT TO INJ PUMP
M10 FLANGE
80 8-98210-285-1 1 BRACKET; PUMP
94 8-98209-417-0 4 BRACKET; INJ NOZZLE
122 (A) 8-97315-286-0 4 CLIP; LEAK OFF PIPE
122 (B) 8-97173-223-0 8 CLIP; LEAK OFF PIPE
<8-97019-473-0> 10.5
26/41
122 (C) 8-97375-638-0 2 CLIP; LEAK OFF PIPE
11.5
137 (A) 8-98161-061-0 3 PIPE ASM; LEAK OFF
137 (B) 8-98161-062-0 1 PIPE ASM; LEAK OFF
169 0-91180-108-0 7 NUT; BRKT
M8 FLANGE
171 8-98068-275-0 1 PUMP ASM; FUEL FEED
12V
199 (A) 8-97602-218-0 4 GASKET; EYE BOLT
199 (B) 1-15619-507-0 2 GASKET; EYE BOLT
205 8-98023-581-0 1 SENSOR; FUEL TEMP
210 8-98209-882-0 1 PIPE; INJ,C/R
211 8-98168-005-1 1 RALL ASM; COMMON
216 (A) 8-98035-828-0 1 BOLT; EYE
216 (B) 5-15759-003-0 1 BOLT; EYE
216 (C) 8-97351-388-0 1 BOLT; EYE
219 (A) 9-09566-271-0 1 GASKET;
219 (B) 8-98210-017-0 1 GASKET;
265 8-98074-955-0 1 VALVE; FEED PUMP
282 8-98209-392-1 1 BRACKET; COMMON RAIL
283 0-28151-030-0 2 BOLT; COMMON RAIL
M10X30 FLANGE
285 0-44011-030-0 2 STUD; BRKT
M10X30 L=45
289 8-98138-695-0 1 LIMITER; FUEL PRESS
290 8-98138-736-0 1 SENSOR; PRESS
313 8-94433-717-1 4 BOLT; BRKT,INJ NOZZLE
315 (A) 8-98126-332-0 1 PIPE; FUEL,SUCTION
315 (B) 8-98008-789-1 1 PIPE; FUEL,SUCTION
324 8-98210-294-0 1 PIPE; FUEL RETURN
338 8-98210-295-0 1 PIPE; C/RAIL,LEAK OFF
382 8-98161-995-0 1 KEY; DRIVE SHAFT
397 8-98173-165-0 1 REPAIR KIT; FUEL PUMP
MESH FILTER
398 8-97047-266-0 2 GROMMET; FUEL PUMP
399 8-97047-265-0 2 COLLAR; FUEL PUMP
424 8-98145-502-1 1 OVERHAUL KIT: SUPPLY PUMP
427 (A) 1-09630-083-0 3 GASKET; FUEL PIPE
10.2 OD=15.2
427 (B) 8-98251-345-0 3 GASKET; FUEL PIPE
14.2 OD=19.2
433 8-98071-404-0 1 GASKET KIT; FUEL PUMP
442 8-98071-401-0 1 FILTER; FUEL PUMP
MESH FILTER

27/41
0-41 FUEL FILTER AND BRACKET

KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-98236-990-0 1 FILTER ASM; FUEL
N DUAL FILTER
1 (C) 8-98236-991-0 1 FILTER ASM; FUEL
SINGLE FILTER
2 (A) 8-98240-280-0 1 ELEMENT KIT;FUEL FILTER
N DUAL FILTER
2 (B) 8-98240-279-0 1 ELEMENT KIT;FUEL FILTER
SINGLE FILTER
8 (B) 8-98242-619-0 1 COVER; FUEL FILTER
N FILTER
8 (C) 8-98242-609-0 1 COVER; FUEL FILTER
FILTER
9 8-98251-345-0 8 GASKET; EYE JOINT
ID=14.2 OD=19.2
11 8-98242-617-0 2 GASKET; CASE TO BODY,FUEL FILTER
17 8-98242-612-0 2 FLOAT; FUEL FILTER
23 8-98242-614-0 2 PLUG; COVER
25 8-98242-615-0 2 GASKET; AIR DRAIN PLUG
66 (A) 8-98008-843-0 2 GASKET; PLUG,FUEL FILTER
69 1-09675-193-0 4 BOLT; EYE,FUEL FILTER
105 (B) 8-98242-611-0 2 CASE; FUEL FILTER
106 8-98126-332-0 4 PIPE; FUEL
119 (B) 8-98242-616-0 2 PLUG; DRAIN,FUEL FILTER

28/41
0-42 FUEL PUMP AND PIPE

KEY No. Part no. qty Part description Engine serial no.
6 1-09623-541-0 1 GASKET; FUEL PUMP
ID=49.7
147 0-28050-812-0 1 BOLT; CLIP,FUEL PIPE
M8X12 FLANGE
264 8-98011-269-0 1 BOLT; EYE
M10X38 EYE-BOLT

29/41
0-50 OIL COOLER AND OIL FILTER

KEY No. Part no. qty Part description Engine serial no.
2 (B) 8-94456-741-2 1 ELEMENT; OIL FILTER
102 (A) 8-97102-320-0 1 COOLER ASM; OIL
146 8-94368-501-0 1 NUT; STUD,OIL COOLER
195 (A) 8-94370-828-0 1 GASKET; OIL COOLER
380 8-98063-668-1 2 CONNECTOR; WATER

30/41
0-51 OIL PUMP AND OIL STRAINER

KEY No. Part no. qty Part description Engine serial no.
23 9-08150-616-0 2 PIN; BODY,OIL PUMP
OD=6 L=16
29 (A) 0-28050-630-0 2 BOLT; OIL PUMP
30 FLANGE
29 (B) 0-28050-650-0 1 BOLT; OIL PUMP
50 FLANGE
51 (A) 8-98097-956-0 1 STRAINER & PIPE ASM; OIL
61 0-28050-816-0 1 BOLT; OIL STRAINER
M8X16 FLANGE
102 1-09623-588-0 1 GASKET; STRAINER
119 8-98097-771-1 1 PLUG; RELIEF VLV
120 8-97175-639-0 1 SPRING; RELIEF VLV
121 8-94235-567-1 1 VALVE; RELIEF,OIL PUMP
151 8-97083-576-1 1 PUMP SUB ASM; OIL
152 8-97369-552-1 5 PLUG
PT 1/8

31/41
0-52 OIL AND VACUUM PIPING; ENGINE

KEY No. Part no. qty Part description Engine serial no.
26 8-97045-400-0 1 PIPE; OIL,PUMP TO C/BL
28 9-09571-410-0 2 GASKET; OIL PIPE
ID=10.2 OD=16.0
57 8-98210-268-0 4 PIPE; OIL,OIL JET
63 8-98095-978-0 1 PIPE; OIL,TURBOCHARGER FEED
68 8-94332-831-1 1 BOLT; EYE,OIL PIPE,TURBOCHARGER
SIDE
M10X23 FLANGE
70 (A) 8-94362-672-1 2 GASKET; OIL PIPE,TURBOCHARGER
70 (B) 9-09571-410-0 2 GASKET; OIL PIPE,TURBOCHARGER
10.2 OD=16.0
73 8-98163-461-0 1 PIPE ASM; OIL,TURBOCHARGER
85 9-09906-173-1 1 BOLT; EYE,OIL PIPE FIX
M10X25
132 8-98209-880-0 1 PIPE ASM; OIL,INJ PUMP FEED
222 8-97175-703-1 1 VALVE ASM; CHECK
233 5-09675-018-1 2 BOLT; EYE
M8X20 EYE-BOLT
260 8-94125-862-1 2 CLIP; HOSE,TURBOCHARGER RETURN
ID=20.8
339 9-09571-408-0 4 GASKET; OIL PIPE
ID=8.2 OD=14
385 8-98180-683-0 1 HOSE; RUBBER,OIL
495 8-98027-456-0 1 SENSOR; OIL PRESS
497 8-98251-345-0 1 GASKET; SENSOR
ID=14.2 OD=19.2
517 9-09571-416-0 1 GASKET; CHECK VLV
ID=16.2 OD=24

32/41
0-57 EMISSION PIPING

KEY No. Part no. qty Part description Engine serial no.
1 8-98239-480-1 1 VALVE; EGR
12V
2 8-98053-224-0 2 BOLT; EGR VLV
M8X35 FLANGE
4 (A) 8-98296-306-0 1 GASKET; EGR VLV
4 (B) 8-98210-016-0 1 GASKET; EGR VLV
12 0-91180-108-0 4 NUT; EGR VLV
M8 FLANGE
16 0-41010-822-0 4 STUD; EGR VLV
M8X22 L=34
17 (A) 8-97367-918-0 1 GASKET; EGR PIPE
17 (B) 8-98210-015-0 2 GASKET; EGR PIPE
58 8-98065-481-0 1 BOLT; PIPE
M8X43 FLANGE
270 (A) 0-28050-825-0 2 BOLT;
25 FLANGE
270 (B) 0-28050-880-0 1 BOLT;
80 FLANGE
681 8-97161-607-0 2 NUT; EGR PIPE
M8 FLANGE
718 8-98163-484-0 1 COOLER; EGR
719 (A) 8-98209-876-0 1 PIPE; EGR
719 (B) 8-98209-885-0 1 PIPE; EGR
<8-98209-885-1>
772 8-98053-224-0 2 BOLT; EGR PIPE
M8X35 FLANGE
782 8-98072-712-0 1 PLUG; EGR COOLER
M10X9
783 9-09571-410-0 1 GASKET; PLUG
ID=10.2 OD=16.0
33/41
0-60 ENGINE ELECTRICAL CONTROL PARTS

KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-97112-865-2 1 STARTER ASM
-2.0KW DENSO
2 (B) 8-97228-318-1 1 GENERATOR ASM
-50A HITACHI
4 0-28151-230-0 2 BOLT; STARTER
M12X30 FLANGE
7 (A) 0-91111-508-0 1 NUT; STARTER

10 (B) 5-82550-029-0 1 RELAY; STARTER


LABEL YELLOW
10 (C) 8-94248-161-0 1 RELAY; STARTER
LABEL GREEN
16 0-28055-812-0 1 BOLT; GEN
M8X120 FLANGE
19 (B) 8-98048-890-0 1 BRACKET; GEN
21 8-97378-857-0 1 BRACKET; GEN
23 0-91180-208-0 1 NUT; GEN
M8 FLANGE
24 (A) 0-28050-870-0 1 BOLT; GEN BRKT
70 FLANGE
24 (B) 0-28051-045-0 1 BOLT; GEN BRKT
X45 FLANGE
46 8-97011-949-0 1 RELAY; GLOW PLUG
12V LABEL BLUE
238 1-09630-141-0 1 GASKET; PICKUP
ID=14.2 OD=25
292 0-91510-808-0 1 WASHER; LK,STARTER
ID=8.2
327 8-98019-024-0 1 SENSOR; CAMSHAFT POSITION
608 (A) 8-98156-648-0 1 SENSOR; TEMP
34/41
KEY No. Part no. qty Part description Engine serial no.
608 (B) 8-12146-830-0 1 SENSOR; TEMP
613 8-98322-252-0 1 CONTROL UNIT; ENG
715 5-82550-029-0 1 RELAY; FUEL PUMP
12V LABEL YELLOW
766 8-97369-404-0 1 GASKET; SENSOR
ID=14.2 OD=18.8
782 0-28050-612-0 1 BOLT; SENSOR
M6X12 FLANGE
796 8-97217-778-0 1 SENSOR; MAP

35/41
0-65 STARTER

KEY No. Part no. qty Part description Engine serial no.
2 8-97112-871-0 1 CASE; PINION,STARTER
13 8-97135-497-0 1 YOKE; STARTER
16 8-97112-869-0 1 ARMATURE; STARTER
17 (A) 5-09800-079-0 1 BEARING; ARMATURE,STARTER
<8-94377-240-0>
17 (B) 8-97112-954-0 1 BEARING; ARMATURE,STARTER
21 8-97112-880-0 4 SPRING; BRUSH HOLDER STARTER
22 8-97112-873-0 1 HOLDER; BRUSH STARTER
23 8-97112-875-0 1 COVER; RR COVER STARTER
27 (C) 8-97112-957-0 2 BOLT; THROUGH,STARTER
27 (D) 8-97112-881-0 2 BOLT; THROUGH,STARTER
31 8-97112-872-0 1 SWITCH; ENGAGE STARTER
38 8-94170-214-0 2 GASKET; RR COVER,STARTER
41 8-97142-903-0 2 SCREW; RR COVER,STARTER
43 8-94377-246-0 1 RETAINER; PINION STARTER
44 5-81129-099-0 5 ROLLER; PINION STARTER
46 (A) 8-97078-649-0 1 GEAR; CLU STARTER
46 (B) 8-97112-879-0 1 GEAR; CLU STARTER
47 8-94377-245-0 1 SPRING; PINION STARTER
48 5-81129-092-0 1 BALL; PINION,STARTER
54 8-97112-870-0 1 CLUTCH; PINION,STARTER
58 8-94377-239-1 1 PIPE; DRAIN RR COVER STARTER
<8-94377-239-0>
114 (A) 5-09400-042-0 1 NUT; TERMINAL
<8-94109-763-0>
114 (B) 8-94377-238-0 1 NUT; TERMINAL

36/41
0-66 GENERATOR

KEY No. Part no. qty Part description Engine serial no.
1 8-98239-409-0 1 COVER ASM; RR,GEN
2 8-97212-500-0 1 ROTOR; GEN
3 (C) 8-97103-807-0 1 BEARING; ROTOR,GEN
17 8-97256-037-0 1 COVER ASM; FRT,GEN
19 (C) 8-97212-508-0 1 PULLEY; GEN
24 (C) 8-97212-510-0 1 SCREW; RECTIFIER,GEN

37/41
1-50 EXHAUST PIPE AND SILENCER

KEY No. Part no. qty Part description Engine serial no.
2 8-97367-918-0 1GASKET; PIPE TO MANIF
35 8-97373-108-0 1GASKET; EXH PIPE TO MANIF
76 8-98228-433-0 2SUPPORT; BRKT
210 (A) 8-98235-389-0 1CONVERTER;
E1
211 8-97161-607-0 4 NUT; CONV
M8 FLANGE
258 (A) 8-98043-528-0 4 BOLT; CONV BRKT
28 FLANGE
258 (B) 8-98210-323-0 2 BOLT; CONV BRKT

38/41
8-10 WIRING HARNESS AND FUSE

KEY No. Part no. qty Part description Engine serial no.
13 8-98228-731-0 1 HARNESS; ENG

39/41
8-15 FIXING PARTS; WIRING HARNESS

KEY No. Part no. qty Part description Engine serial no.
53 8-98209-450-1 1 BRACKET; HARNESS
55 1-14319-034-0 1 WASHER; PL,CLIP
<0-91610-608-0> ID=8.4 OD=18
150 (A) 0-28050-612-0 3 BOLT; CLIP
12 FLANGE
150 (B) 0-28050-812-0 4 BOLT; CLIP
12 FLANGE
150 (C) 0-28050-816-0 4 BOLT; CLIP
16 FLANGE
150 (D) 0-28050-616-0 1 BOLT; CLIP
16 FLANGE
242 0-28050-820-0 1 BOLT; BRKT,HARNESS
M8X20 FLANGE
483 (A) 0-95235-022-0 2 CLIP; ENG HARNESS
11 L=16
483 (B) 1-09700-813-0 1 CLIP; ENG HARNESS
13 H=18 L=20
483 (C) 1-09700-948-0 1 CLIP; ENG HARNESS
28 H=45 L=30
483 (D) 1-09700-994-0 2 CLIP; ENG HARNESS
31 H=30 L=35
483 (E) 5-09707-030-1 2 CLIP; ENG HARNESS
50
483 (F) 8-94176-807-1 1 CLIP; ENG HARNESS
21 L=24
483 (G) 8-97367-985-1 4 CLIP; ENG HARNESS
18 L=44
483 (H) 1-09701-277-0 1 CLIP; ENG HARNESS
26 H=32 L=40

40/41
8-25 SWITCH AND RELAY; INSTRUMENT PANEL

KEY No. Part no. qty Part description Engine serial no.
63 8-94402-500-0 1 SWITCH ASM; STARTER
424 5-82550-029-0 1 RELAY
12V LABEL YELLOW
434 8-94402-498-0 1 KEY; STARTER SW

41/41

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