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Isuzu 4LE1

The document provides instructions for using an Isuzu diesel engine parts catalog. It explains the figure numbering system used to identify parts in illustrations. Key numbers connect illustrated parts to descriptions. Assemblies and their components are shown together. Reference figures point to other sections for more details on certain items. The document then provides a sample figure number index and illustrations of engine parts like the cylinder head, camshaft, and valves.
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© © All Rights Reserved
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100% found this document useful (1 vote)
808 views46 pages

Isuzu 4LE1

The document provides instructions for using an Isuzu diesel engine parts catalog. It explains the figure numbering system used to identify parts in illustrations. Key numbers connect illustrated parts to descriptions. Assemblies and their components are shown together. Reference figures point to other sections for more details on certain items. The document then provides a sample figure number index and illustrations of engine parts like the cylinder head, camshaft, and valves.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ISUZU

DIESEL ENGINE

4LE1 NYGD02

PARTS CATALOG
How to refer to the Parts Catalog

① ②

① FIG NO.

A 3-digit (X-XX) Figure Number has been assigned to every section/illustration of


the catalog.
The first digit of the Figure Number identifies the primary catalog section.
And the second and third digits identify the subsections.
EXAMPLE : 0-12 = Engine (0) ; Cylinder Block (12).

② ILLUSTRATION TITLE

The title contains a generic name(s) for the item(s) illustrated.


③ KEY NUMBER

The Key Number connects the illustrated part to the appropriate text.
Items identified with a “NSS” (Not Serviced Separately) are not available
individually, however, they may be available as part of an assembly.

④ ASSEMBLIES, KITS, SETS AND THEIR COMPONENTS

Assemblies, Kits and/or Sets are shown within a frame/box. Also shown within the
frame/box are any components included with the assembly, Kit or Set.

⑤ SEE FIG NO.

Items shown as a point of reference are not identified with a Key Number. These
items are shown because of the way they fit within the illustration. They are
described in more detail in another section of the Catalog.
The applicable catalog section is shown next to the illustration.
FIGURE NUMBER INDEX
FIG NO. TITLE (SUBTITLE) PAGE

0-05 ENGINE GASKET KIT 1


0-10 CYLINDER HEAD COVER 2
0-11 CYLINDER HEAD 3
0-12 CYLINDER BLOCK 5
0-13 OIL PAN AND LEVEL GAUGE 7
0-14 CAMSHAFT AND VALVE 8
0-15 CRANKSHAFT,PISTON AND FLYWHEEL 10
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING 11
0-25 INLET MANIFOLD 13
0-27 EXHAUST MANIFOLD 14
0-28 VENTILATION SYSTEM 15
0-30 WATER PUMP AND CORROSION RESISTOR 16
0-31 THERMOSTAT AND HOUSING 17
0-33 FAN AND FAN BELT 18
0-40 FUEL INJECTION SYSTEM 19
0-50 OIL COOLER AND OIL FILTER 22
0-51 OIL PUMP AND OIL STRAINER 23
0-52 OIL AND VACUUM PIPING; ENGINE 24
0-60 ENGINE ELECTRICAL CONTROL PARTS 25
0-65 STARTER 27
0-66 GENERATOR 28
0-80 INJECTION PUMP 29
0-89 TIMING CHAIN CASE 32
1-11 RADIATOR HOSE AND SUB TANK 35
1-30 AIR CLEANER 36
1-45 WATER SEDIMENTER; FUEL 37
8-10 WIRING HARNESS AND FUSE 38
8-21 METER ASM 39
8-25 SWITCH AND RELAY; INSTRUMENT PANEL 40
8-26 ELECTRICAL CONTROL AND OTHER PARTS 41
0-05 ENGINE GASKET KIT

KEY No. Part no. qty Part description Engine serial no.
1 (A) 5-87818-121-0 1 GASKET SET; ENG OVERHAUL
<5-87815-343-2>

1/41
0-10 CYLINDER HEAD COVER

KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-97378-024-0 1 COVER; CYL HD
4 (A) 8-94133-207-5 1 CAP; OIL FILLER
5 8-94123-623-1 1 GASKET; OIL FILLER
ID=32 OD=40
28 (A) 0-28050-620-0 9 BOLT; HD COVER
M6X20 FLANGE
28 (B) 0-28050-645-0 4 BOLT; HD COVER
M6X45 FLANGE
69 (A) 8-97201-466-1 1 GASKET; HD TO COVER

2/41
0-11 CYLINDER HEAD

KEY No. Part no. qty Part description Engine serial no.
1 8-97114-713-5 1 HEAD ASM; CYL
2 8-98074-776-0 1 GASKET; CYL HD
3 (A) 8-94463-784-0 5 BOLT; CYL HD TO BLOCK
M8X25
3 (B) 8-97036-959-1 10 BOLT; CYL HD TO BLOCK
M12X89
4 8-97231-969-0 8 GUIDE; VLV
<8-97031-749-0>
5 (A) 8-97045-391-2 4 SEAT; VLV INSERT
INLET
5 (B) 8-97045-392-0 4 SEAT; VLV INSERT
EXHAUST
7 (A) 8-97209-609-0 3 CUP; SEALING,CYL HEAD
OD=22
7 (B) 8-97233-429-0 5 CUP; SEALING,CYL HEAD
OD=8
7 (C) 8-97036-550-1 1 CUP; SEALING,CYL HEAD
<8-97351-451-0> OD=45
7 (D) 9-11129-128-0 3 CUP; SEALING,CYL HEAD
OD=20
10 8-97106-549-4 4 PLUG; GLOW
12V
11 (A) 8-98100-786-0 1 CONNECTOR; GLOW PLUG
12 (A) 8-97085-390-0 1 HANGER; ENG,RR
14 5-09300-065-0 2 STUD; EXH MANIF
M8X79 L=92
15 0-28050-816-0 1 BOLT; HANGER,FRT
M8X16 FLANGE
27 8-97115-315-1 4 PLUG; HOT
36 8-94110-559-1 8 SEAL; OIL,VLV GUIDE
3/41
KEY No. Part no. qty Part description Engine serial no.
41 0-28050-816-0 1 BOLT; ENG HANGER
M8X16 FLANGE
50 8-97094-641-1 6 STUD; ROCKER SHAFT BRKT
M6X45 L=53
103 5-09605-005-0 1 PLUG; HD
PT 3/8
168 8-97085-389-0 1 HANGER; ENG,FRT

4/41
0-12 CYLINDER BLOCK
(No.1)

(No.2)

5/41
0-12 CYLINDER BLOCK
KEY No. Part no. qty Part description Engine serial no.
1 8-97369-555-6 1 BLOCK ASM; CYL
6 (A) 8-94229-853-0 5 CUP; SEALING
OD=35
6 (B) 8-97209-609-0 1 CUP; SEALING
OD=22
8 8-94167-470-1 10 BOLT; BRG CAP
M11X83
15 (A) 1-09605-019-0 1 PLUG; OIL GALLERY
PT 1/4
15 (B) 9-09204-510-0 1 PLUG; OIL GALLERY
PT 1/8
54 0-41010-616-0 4 STUD; OIL PAN TO BLOCK
M6X16 L=25
61 9-08150-616-0 6 PIN; STRAIGHT
OD=6 L=16
83 9-08150-816-0 2 PIN; FLYWHEEL HSG
<9-08160-816-0> OD=8 L=16
89 5-09600-013-0 4 CUP; SEALING,OIL GALLERY
OD=12.3
137 8-94342-414-0 1 COCK; DRAIN,WATER
141 0-28050-612-0 6 BOLT; COVER
M6X12 FLANGE
144 8-97329-622-0 2 NUT; COVER FIX
M6 W/LK WASHER
205 1-09305-005-0 8 STUD; PUMP HOLE
M8X20 L=32
232 8-97262-145-1 1 STUD; WATER PUMP
M8X40 L=52
297 8-97118-989-2 1 COVER; CYL BLOCK
300 8-97262-147-1 1 STUD; COVER
M6X16 L=25
300 8-97262-148-1 1 STUD; COVER
M6X19 L=27
416 (A) 8-94325-595-0 1 STUD; OIL FILTER
M20X20 L=32
439 8-98063-794-0 1 BEARING; NEEDLE
NSK
440 8-97039-495-3 2 PIN; CONT LINK
441 (A) 8-94200-819-0 2 DOWEL; CYL BLOCK
OD=15.25
441 (B) 9-11229-058-1 4 DOWEL; CYL BLOCK
OD=11 L=8
442 8-97047-142-1 1 PLUG; THRUST
443 (A) 1-09600-012-2 1 CAP; SEALING
OD=32
443 (B) 5-09600-013-0 1 CAP; SEALING
OD=12.3

6/41
0-13 OIL PAN AND LEVEL GAUGE

KEY No. Part no. qty Part description Engine serial no.
1 (D) 8-97171-126-0 1 PAN ASM; OIL
2 (B) 8-94422-595-0 1 GAUGE; OIL LEVEL
3 1-09623-057-0 1 GASKET; DRAIN PLUG
ID=24.4
4 9-09662-012-0 1 PLUG; DRAIN,OIL
M20X16.5
16 8-97314-914-0 1 GASKET; OIL PAN TO C/BL
23 8-97135-141-0 18 BOLT; OIL PAN
M6X13 W/WASHER
24 8-97329-622-0 4 NUT; OIL PAN
M6 W/LK WASHER

7/41
0-14 CAMSHAFT AND VALVE
(No.1)

(No.2)

8/41
0-14 CAMSHAFT AND VALVE
KEY No. Part no. qty Part description Engine serial no.
1 8-97145-198-1 1 CAMSHAFT
4 8-97102-123-1 4 VALVE; INL
5 8-97045-410-3 4 VALVE; EXH
6 8-97303-225-0 1 NUT; CM/SHF GEAR
M20 H=8
34 9-09878-626-0 1 PIN; CM/SHF
OD=5 L=6
44 9-09906-205-1 1 BOLT
M10X24
53 8-97118-656-1 1 SHAFT; ROCKER ARM
55 8-98042-944-0 1 PLUG; ROCKER SHAFT END
M14X9
57 0-28050-625-0 5 BOLT; ROCKER ARM BRKT
M6X25 FLANGE
57 0-28050-650-0 5 BOLT; ROCKER ARM BRKT
M6X50 FLANGE
65 8-94239-501-0 16 COLLAR; SPLIT
68 8-97034-629-1 8 SPRING; VLV
71 8-94251-031-1 8 SEAT; SPR
78 (A) 8-97212-518-0 4 ARM; ROCKER
INLET
78 (B) 8-97212-520-0 4 ARM; ROCKER
EXHAUST
81 8-97010-485-0 8 SCREW; ADJ,ROCKER ARM
83 0-91111-506-0 8 NUT; ADJ SCREW,LK
M6
88 8-98273-084-0 8 ROD; PUSH
<8-97069-575-3>
89 8-97034-630-1 8 TAPPET; VLV
91 8-97329-622-0 6 NUT; ROCKER SHAFT
M6 W/LK WASHER
92 8-98048-889-0 1 BRACKET; ROCKER ARM
95 8-97070-698-2 4 SPRING; ROCKER SHAFT
98 9-08150-516-0 1 PIN; SHAFT SET
OD=5 L=16
107 (B) 8-97310-122-2 1 SHAFT; IDLE GEAR
111 (B) 8-97310-177-1 1 COLLAR; THRUST,IDLE GEAR
112 8-97129-782-0 1 GEAR; IDLE
196 9-09180-162-0 1 RING; SNAP
ID=57.9
228 (A) 5-09600-013-0 1 CUP; SEALING,CAMSHAFT
<9-11129-083-0> OD=12
228 (B) 8-97233-429-0 1 CUP; SEALING,CAMSHAFT
OD=8
263 9-09571-414-0 1 GASKET; CAM END
ID=14.2 OD=20.0
270 8-97102-288-2 1 GEAR; INJ PUMP & VLV
271 0-28060-845-0 2 BOLT; COLLAR
M8X45 FLANGE
272 8-97062-048-0 1 RING; CAMSHAFT
273 (A) 9-00090-610-0 1 BEARING; CAMSHAFT
NSK
273 (B) 9-00090-657-0 1 BEARING; CAMSHAFT
NSK
274 9-08160-510-0 1 PIN; IDLE SHAFT
OD=5 L=10
336 8-97310-125-2 1 PIPE; OIL JET

9/41
0-15 CRANKSHAFT,PISTON AND FLYWHEEL

KEY No. Part no. qty Part description Engine serial no.
1 8-97115-177-2 1 CRANKSHAFT
7 8-98089-084-0 1 METAL KIT; CRANKSHAFT,STANDARD
12 (A) 8-97164-530-0 1 FLYWHEEL
18 (B) 8-97226-830-1 1 PULLEY; CR/SHF
OD=125 W/DAMPER
28 8-97328-612-0 1 GEAR; CR/SHF
35 8-94419-602-1 1 GEAR; RING
Z=108
38 8-97023-268-0 6 WASHER; FLYWHEEL
40 8-94133-328-1 6 BOLT; FLYWHEEL
M12X32
42 8-98063-783-0 2 WASHER; THRUST,CR/SHF
43 8-94386-079-0 1 BOLT; CR/SHF PULLEY
M14X34 FLANGE
48 8-94201-641-0 1 KEY; WOODRUFF,CR/SHF
59 8-94134-792-0 1 WASHER; CR/SHF PULLEY
63 8-97257-876-0 4 PISTON
67 8-97257-875-0 4 PISTON; O/S=0.25
68 8-97141-208-0 4 RING SET; PISTON,STANDARD
71 8-97141-209-0 4 RING SET; PISTON,O/S=0.25
73 8-98051-928-0 4 METAL SET; CONN ROD,STANDARD
83 5-12211-018-0 4 PIN; PISTON
84 8-97310-351-0 4 ROD ASM; CONN
85 8-97310-352-0 4 BUSHING; CONNROD
86 8-94216-206-4 8 BOLT; CONNROD
M10 L=60
88 8-94224-236-2 8 NUT; CONNROD
M10 FLANGE
126 8-94114-049-1 8 RING; SNAP,PISTON PIN

10/41
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING
(No.1)

(No.2)

11/41
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING
KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-97303-411-2 1 CASE; TIMING GEAR
2 8-97304-046-1 1 HOUSING; FLYWHEEL
40 0-91180-208-0 2 NUT; GEAR CASE
M8 FLANGE
103 8-97351-704-0 1 SEAL; OIL,CR/SHF,FRT
134 (A) 0-41010-860-0 1 STUD; TIMING GEAR CASE
M8X60 L=72
134 (B) 8-97262-146-1 1 STUD; TIMING GEAR CASE
M8X50 L=62
172 8-97231-030-2 1 RETAINER; CR/SHF
175 5-09625-094-0 1 SEAL; OIL,CR/SHF,RR
185 0-28050-620-0 8 BOLT; RET TO C/BL
M6X20 FLANGE
211 0-28151-025-0 4 BOLT; HSG
M10X25 FLANGE
226 8-94127-703-0 2 STUD; HSG
M10X111 L=126
367 (A) 0-28060-860-0 6 BOLT; GEAR CASE
M8X60 FLANGE
367 (B) 0-28050-880-0 2 BOLT; GEAR CASE
M8X80 FLANGE
487 8-97220-740-0 1 COVER; HOLE
531 8-94425-685-2 1 CAP; OIL FILLER
532 8-94123-623-1 1 GASKET; CAP
ID=32 OD=40

12/41
0-25 INLET MANIFOLD

KEY No. Part no. qty Part description Engine serial no.
303 (B) 8-97239-594-0 1 PIPE; AIR
652 (A) 0-41010-616-0 2 STUD; DUCT,AIR INLET
M6X16 L=25
653 8-97329-622-0 2 NUT; DUCT,AIR INLET
M6 W/LK WASHER

13/41
0-27 EXHAUST MANIFOLD

KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-97117-590-1 1 MANIFOLD; EXHAUST
2 8-97126-186-0 1 GASKET; EXH MANIF TO HD
15 0-28050-870-0 6 BOLT; EXH MANIF
M8X70 FLANGE
16 9-04130-820-0 4 STUD; EXH PIPE TO MANIF
M8X20 L=32
18 0-91180-208-0 2 NUT; EXH MANIF
M8 FLANGE
172 8-97042-028-0 1 GASKET; EXH PIPE

14/41
0-28 VENTILATION SYSTEM

KEY No. Part no. qty Part description Engine serial no.
133 8-94329-549-0 1 VALVE; PCV
143 0-36220-410-0 4 SCREW; PCV COVER
M4X10 W/LK WASHER

15/41
0-30 WATER PUMP AND CORROSION RESISTOR

KEY No. Part no. qty Part description Engine serial no.
1 8-98126-231-3 1 PUMP ASM; WATER W/GASKET
3 8-97289-543-0 1 GASKET; PUMP TO C/BL
24 0-28050-845-0 1 BOLT; WATER PUMP
M8X45 FLANGE
36 (A) 0-28050-840-0 2 BOLT; WATER PUMP TO C/BL
M8X40 FLANGE
36 (B) 0-28060-860-0 2 BOLT; WATER PUMP TO C/BL
M8X60 FLANGE
40 0-91180-208-0 2 NUT; WATER PUMP
M8 FLANGE
42 0-41010-845-0 1 STUD; WATER PUMP
M8X45 L=57
58 5-09605-005-0 1 PLUG; HTR
PT 3/8
144 8-97369-552-1 1 PLUG; THERMOMETER
PT 1/8

16/41
0-31 THERMOSTAT AND HOUSING

KEY No. Part no. qty Part description Engine serial no.
1 8-97211-209-0 1 THERMOSTAT
49 (A) 8-97169-015-1 1 PIPE; WATER OUTLET
50 0-28650-825-0 2 BOLT; OUTLET PIPE
M8X25 FLANGE
64 8-97264-690-1 1 GASKET; OUTLET PIPE TO HSG

17/41
0-33 FAN AND FAN BELT

KEY No. Part no. qty Part description Engine serial no.
1 (F) 8-97022-810-1 1 FAN; COOLING
6 BLADE OD=380
24 (A) 0-20800-612-0 2 BOLT; FAN
M6X12
24 (B) 0-28050-825-0 4 BOLT; FAN
M8X25 FLANGE
36 (B) 8-97224-999-1 1 BELT; COOLING FAN
1-PIECE L=840
38 (C) 8-97063-400-3 1 SPACER; FAN
80 (E) 5-13674-104-1 1 PLATE; ADJ
96 0-28050-830-0 1 BOLT; ADJ PLATE
M8X30 FLANGE
112 (C) 8-97227-689-0 1 PULLEY; FAN CENTER
OD=108 1 GROOVE

18/41
0-40 FUEL INJECTION SYSTEM
(No.1)

(No.2)

19/41
0-40 FUEL INJECTION SYSTEM
KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-98098-875-0 4 PUMP ASM; INJ
2 0-28050-820-0 8 BOLT; INJ PUMP
M8X20 FLANGE
29 1-09707-087-0 2 CLIP; HOSE
<5-09707-005-1> ID=11 WHITE
30 (A) 8-97046-794-1 1 HOSE; RUBBER,FUEL LEAK
31 (A) 8-97129-614-0 4 NOZZLE ASM; INJ
32 (A) 8-97360-786-0 4 HOLDER ASM; NOZZLE
33 8-97129-644-0 4 NOZZLE; INJ
35 8-97130-581-0 4 NUT; NOZZLE RET,NOZZLE HOLDER
36 8-94104-993-0 4 GASKET; RETURN PIPE,NOZZLE
43 (A) 8-94128-963-1 4 SEAT; NOZZLE SPRING,NOZZLE
44 8-94320-302-0 4 SPRING; NOZZLE,NOZZLE HOLDER
47 8-97086-141-0 4 SPACER; NOZZLE SPRING,NOZZLE
HOLDER
49 8-94106-040-3 4 WASHER; CORRUGATED,NOZZLE
50 (A) 8-94257-592-0 4 GASKET; NOZZLE HOLDER
51 8-94106-055-1 4 SHIELD; HEAT,INJ NOZZLE
63 (A) 8-97126-188-0 1 PIPE; FUEL,NOZZLE LEAK OFF
128 (A) 8-98101-466-0 4 PIPE ASM; INJ
140 (A) 8-94176-962-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-963-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-964-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-965-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-966-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-967-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-968-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-969-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-970-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
140 (A) 8-94176-971-0 1 SHIM; NOZZLE SPRING,NOZZLE
HOLDER
147 8-94174-344-0 4 NUT; RETURN CONNECTOR,NOZZLE
HOLDER
158 0-91180-208-0 8 NUT; INJ PUMP
M8 FLANGE
159 8-97227-282-1 1 SHIM; INJ PUMP
T=0.20
159 8-97227-283-1 1 SHIM; INJ PUMP
T=0.30
159 8-97227-284-1 1 SHIM; INJ PUMP
T=0.40
159 8-97227-285-1 1 SHIM; INJ PUMP
T=0.50
159 8-97227-286-1 1 SHIM; INJ PUMP
T=0.60
159 8-97227-287-1 1 SHIM; INJ PUMP
T=0.70
159 8-97227-288-1 1 SHIM; INJ PUMP
T=0.80

20/41
KEY No. Part no. qty Part description Engine serial no.
159 8-98114-445-0 1 SHIM; INJ PUMP
T=0.90
159 8-98114-446-0 1 SHIM; INJ PUMP
T=1.10
159 8-97227-290-1 1 SHIM; INJ PUMP
T=1.20
159 8-98275-925-0 1 SHIM; INJ PUMP
T=1.00
171 8-97240-675-0 1 PUMP ASM; FUEL FEED
12V
215 8-94257-593-0 4 GASKET; HEAT SHIELD
249 8-98174-461-0 2 SCREW; FEED PUMP
315 (A) 8-97144-724-0 1 PIPE; FUEL,SUCTION
397 8-94437-022-0 1 REPAIR KIT; FUEL PUMP
<8-94337-022-0>
398 8-94233-655-0 2 GROMMET; FUEL PUMP
399 8-97047-265-0 2 COLLAR; FUEL PUMP

21/41
0-50 OIL COOLER AND OIL FILTER

KEY No. Part no. qty Part description Engine serial no.
2 (A) 8-94456-741-2 1 ELEMENT; OIL FILTER

22/41
0-51 OIL PUMP AND OIL STRAINER

KEY No. Part no. qty Part description Engine serial no.
1 8-97048-809-7 1 PUMP ASM; OIL
<8-97048-809-8>
13 0-28050-830-0 4 BOLT; OIL PUMP TO C/BL
M8X30 FLANGE
23 9-08150-616-0 2 PIN; BODY,OIL PUMP
29 (A) 0-28050-630-0 2 BOLT; OIL PUMP
M6X30 FLANGE
29 (B) 0-28050-650-0 1 BOLT; OIL PUMP
M6X50 FLANGE
51 (A) 8-97117-299-0 1 STRAINER & PIPE ASM; OIL
61 0-28050-816-0 1 BOLT; OIL STRAINER
M8X16 FLANGE
85 8-97109-679-0 1 GASKET; OIL PUMP
102 1-09623-496-0 1 GASKET; STRAINER
119 8-94104-615-0 1 PLUG; RELIEF VLV
120 8-97113-332-0 1 SPRING; RELIEF VLV
121 8-94235-567-1 1 VALVE; RELIEF,OIL PUMP
132 (A) 8-98201-472-0 1 SWITCH; OIL PRESSURE
151 8-97044-813-3 1 PUMP SUB ASM; OIL
152 8-97369-552-1 2 PLUG
PT 1/8

23/41
0-52 OIL AND VACUUM PIPING; ENGINE

KEY No. Part no. qty Part description Engine serial no.
26 8-97045-400-0 1 PIPE; OIL,PUMP TO C/BL

24/41
0-60 ENGINE ELECTRICAL CONTROL PARTS
(No.1)

(No.2)

25/41
0-60 ENGINE ELECTRICAL CONTROL PARTS
KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-97112-865-2 1 STARTER ASM
12V-2.0KW DENSO
2 (B) 8-98156-527-0 1 GENERATOR ASM
<8-97226-840-5> 12V-20A HITACHI
4 0-28151-230-0 2 BOLT; STARTER
M12X30 FLANGE
7 (B) 0-91111-508-0 1 NUT; STARTER
M8
16 0-28051-070-0 1 BOLT; GEN
M10X70 FLANGE
21 8-97378-857-0 1 BRACKET; GEN
23 0-91180-210-0 1 NUT; GEN
M10 FLANGE
46 8-94248-161-0 1 RELAY; GLOW PLUG
89 (A) 8-94132-331-0 1 SWITCH; OVER HEAT WARNING
177 8-97329-568-0 1 SOLENOID ASM; ENG STOP
12V
238 9-09572-014-0 1 GASKET; PICKUP
ID=14.2 OD=23.0
292 0-91510-808-0 1 WASHER; LK,STARTER
ID=8.2
424 (A) 5-82550-029-0 1 RELAY; SAFETY,STARTER
12V
603 8-94126-822-0 1 SENSOR; TACHO
657 (B) 8-97040-501-1 1 TIMER; GLOW PLUG
12V
838 8-97063-301-0 1 SENSOR; THERMO,QOS

26/41
0-65 STARTER

KEY No. Part no. qty Part description Engine serial no.
2 (A) 8-97112-871-0 1 CASE; PINION,STARTER
13 8-97135-497-0 1 YOKE; STARTER
16 8-97112-869-0 1 ARMATURE; STARTER
17 (A) 5-09800-079-0 1 BEARING; ARMATURE,STARTER
<8-94377-240-0>
17 (B) 8-97112-954-0 1 BEARING; ARMATURE,STARTER
21 8-97112-880-0 4 SPRING; BRUSH HOLDER STARTER
22 8-97112-873-0 1 HOLDER; BRUSH STARTER
23 8-97112-875-0 1 COVER; RR COVER STARTER
27 (A) 8-97112-957-0 2 BOLT; THROUGH,STARTER
27 (B) 8-97112-881-0 2 BOLT; THROUGH,STARTER
31 8-97112-872-0 1 SWITCH; ENGAGE STARTER
38 8-94170-214-0 2 GASKET; RR COVER,STARTER
41 8-97142-903-0 2 SCREW; RR COVER,STARTER
43 8-94377-246-0 1 RETAINER; PINION,STARTER
44 5-81129-099-0 5 ROLLER; PINION,STARTER
46 (A) 8-97112-879-0 1 GEAR; CLU STARTER
46 (B) 8-97078-649-0 1 GEAR; CLU STARTER
47 8-94377-245-0 1 SPRING; PINION,STARTER
48 5-81129-092-0 1 BALL; PINION,STARTER
54 8-97112-870-0 1 CLUTCH; PINION,STARTER
58 8-94377-239-1 1 PIPE; DRAIN RR COVER,STARTER
<8-94377-239-0>
114 (A) 5-09400-042-0 1 NUT; TERMINAL
<8-94109-763-0>
114 (B) 8-94377-238-0 1 NUT; TERMINAL

27/41
0-66 GENERATOR

KEY No. Part no. qty Part description Engine serial no.
6 (C) 8-98158-660-0 1 REGULATOR ASM; VOLTAGE,GEN
<8-97386-322-0>
19 (C) 8-97229-789-0 1 PULLEY; GEN
21 0-36220-620-0 2 BOLT; THROUGH,GEN
<9-03910-620-0>
67 (A) 8-97229-783-0 1 COLLAR; SPACE,GEN
67 (B) 8-97229-784-0 1 COLLAR; SPACE,GEN
112 8-97229-779-0 1 PLATE ASM; GEN
113 8-97229-785-0 1 FLYWHEEL ASM; GEN
114 5-81229-186-0 1 NUT; FLYWHEEL,GEN
115 (A) 5-81229-187-0 1 WASHER; FLYWHEEL,GEN
115 (B) 5-81229-188-0 1 WASHER; FLYWHEEL,GEN
133 8-97369-335-0 1 SCREW; TERMINAL,GEN
134 8-97229-788-0 1 COVER; TERMINAL,GEN
135 8-97229-791-0 1 SHAFT; GENERATOR

28/41
0-80 INJECTION PUMP

KEY No. Part no. qty Part description Engine serial no.
1 8-98111-793-0 1 HOUSING; PUMP,FUEL INJ
6 8-97223-455-0 1 HOLDER; DELIVERY VLV,INJ PUMP
7 8-97253-153-0 1 GASKET; HOLDER,DELIVERY VLV
9 8-94128-911-0 1 SPRING; DELIVERY VLV
10 8-94128-912-0 1 GASKET; DELIVERY VLV,INJ PUMP
14 8-97083-346-0 1 VALVE; DELIVERY,INJ PUMP
19 8-97160-901-0 1 PLUNGER ASM; INJ PUMP
21 8-97083-348-0 1 FLANGE; PLUNGER
23 8-97253-154-0 2 GASKET; PLUNGER,BARREL SIDE
58 8-94128-923-0 1 SLEEVE; CONT,INJ PUMP
62 8-94128-920-0 1 SEAT; PLUNGER SPRING,INJ PUMP
63 8-94128-919-0 1 SPRING; PLUNGER,INJ PUMP
64 8-94128-921-0 1 SEAT; PLUNGER SPRING LWR,INJ
68 8-94128-916-0 1 TAPPET; CM/SHF,INJ PUMP
109 8-97083-355-3 1 RACK; CONT,INJ PUMP
110 8-97083-349-0 1 PIN; CONT RACK,INJ PUMP
117 8-94144-588-0 2 GASKET; EYE BOLT,INJ PUMP
<1-15639-008-0>
118 8-94379-688-0 1 BOLT; EYE,FUEL INL,INJ PUMP
183 8-94128-931-0 1 PLATE; TAPPET
T=2.600
183 8-94128-932-0 1 PLATE; TAPPET
T=2.650
183 8-94128-933-0 1 PLATE; TAPPET
T=2.700
183 8-94128-934-0 1 PLATE; TAPPET
T=2.750
183 8-94128-935-0 1 PLATE; TAPPET
T=2.800

29/41
KEY No. Part no. qty Part description Engine serial no.
183 8-94128-936-0 1 PLATE; TAPPET
T=2.850
183 8-94128-937-0 1 PLATE; TAPPET
T=2.900
183 8-94128-938-0 1 PLATE; TAPPET
T=2.950
183 8-94128-939-0 1 PLATE; TAPPET
T=3.000
183 8-94128-940-0 1 PLATE; TAPPET
T=3.050
183 8-94128-941-0 1 PLATE; TAPPET
T=3.100
183 8-94128-942-0 1 PLATE; TAPPET
T=3.150
183 8-94128-943-0 1 PLATE; TAPPET
T=3.200
183 8-94128-944-0 1 PLATE; TAPPET
T=3.250
183 8-94128-945-0 1 PLATE; TAPPET
T=3.300
183 8-94128-946-0 1 PLATE; TAPPET
T=3.350
183 8-94128-947-0 1 PLATE; TAPPET
T=3.400
183 8-94128-948-0 1 PLATE; TAPPET
T=3.450
183 8-94128-949-0 1 PLATE; TAPPET
T=3.500
183 8-94128-950-0 1 PLATE; TAPPET
T=3.550
183 8-94128-951-0 1 PLATE; TAPPET
T=3.600
183 8-94128-952-0 1 PLATE; TAPPET
T=3.650
183 8-94128-953-0 1 PLATE; TAPPET
T=3.700
183 8-94128-954-0 1 PLATE; TAPPET
T=3.750
183 8-94128-955-0 1 PLATE; TAPPET
T=3.800
183 8-94128-956-0 1 PLATE; TAPPET
T=3.850
183 8-94128-957-0 1 PLATE; TAPPET
T=3.900
183 8-94128-958-0 1 PLATE; TAPPET
T=3.950
183 8-94128-959-0 1 PLATE; TAPPET
T=4.000
183 8-94128-960-0 1 PLATE; TAPPET
T=4.050
183 8-94128-961-0 1 PLATE; TAPPET
T=4.100
183 8-97225-955-0 1 PLATE; TAPPET
T=2.620
183 8-97225-956-0 1 PLATE; TAPPET
T=2.670
183 8-97225-957-0 1 PLATE; TAPPET
T=2.720
183 8-97225-958-0 1 PLATE; TAPPET
T=2.770

30/41
KEY No. Part no. qty Part description Engine serial no.
183 8-97225-959-0 1 PLATE; TAPPET
T=2.820
183 8-97225-960-0 1 PLATE; TAPPET
T=2.870
183 8-97225-961-0 1 PLATE; TAPPET
T=2.920
183 8-97225-962-0 1 PLATE; TAPPET
T=2.970
183 8-97225-964-0 1 PLATE; TAPPET
T=3.020
183 8-97225-965-0 1 PLATE; TAPPET
T=3.070
183 8-97225-966-0 1 PLATE; TAPPET
T=3.120
183 8-97225-967-0 1 PLATE; TAPPET
T=3.170
183 8-97225-968-0 1 PLATE; TAPPET
T=3.220
183 8-97225-969-0 1 PLATE; TAPPET
T=3.270
183 8-97225-970-0 1 PLATE; TAPPET
T=3.320
183 8-97225-971-0 1 PLATE; TAPPET
T=3.370
183 8-97225-972-0 1 PLATE; TAPPET
T=3.420
183 8-97225-973-0 1 PLATE; TAPPET
T=3.470
183 8-97225-974-0 1 PLATE; TAPPET
T=3.520
183 8-97225-976-0 1 PLATE; TAPPET
T=3.570
183 8-97225-977-0 1 PLATE; TAPPET
T=3.620
183 8-97225-978-0 1 PLATE; TAPPET
T=3.670
183 8-97225-979-0 1 PLATE; TAPPET
T=3.720
183 8-97225-980-0 1 PLATE; TAPPET
T=3.770
183 8-97225-981-0 1 PLATE; TAPPET
T=3.820
183 8-97225-982-0 1 PLATE; TAPPET
T=3.870
183 8-97225-983-0 1 PLATE; TAPPET
T=3.920
183 8-97225-984-0 1 PLATE; TAPPET
T=3.970
183 8-97225-985-0 1 PLATE; TAPPET
T=4.020
183 8-97225-986-0 1 PLATE; TAPPET
T=4.070
193 8-98098-248-0 1 RING; SNAP
203 8-94379-691-0 2 BOLT; FUEL INL

31/41
0-89 TIMING CHAIN CASE
(No.1)

(No.2)

32/41
0-89 TIMING CHAIN CASE
KEY No. Part no. qty Part description Engine serial no.
1 (B) 8-97309-671-0 1 FLYWEIGHT
5 8-97147-489-3 1 SLEEVE; FLYWEIGHT
6 (A) 9-08150-850-0 1 SHAFT; LEVER
6 (B) 9-08150-545-0 1 SHAFT; LEVER
6 (C) 8-97016-446-0 1 SHAFT; LEVER
7 8-98113-804-0 1 COVER; GOV SHAFT
16 1-09747-002-0 1 PIN; LEVER TO LINK PLATE
L=17.9
18 8-97148-550-0 1 PLATE; LINK,LEVER TO PUMP
21 5-09503-132-1 2 GASKET; SCREW
22 (A) 0-91111-506-0 3 NUT; SCREW
M6
22 (B) 0-91110-506-0 1 NUT; SCREW
M6
24 5-09400-048-0 1 NUT; CAP,SCREW
25 5-15669-002-1 1 CAP; IDLE SET
27 8-97049-328-1 1 LEVER; CONT
28 (B) 8-97160-572-0 1 LEVER; MAIN SPR
<8-97160-572-1>
29 1-09623-055-0 2 GASKET; SHAFT,CONT
ID=9.8
30 8-97016-940-0 1 SPRING; RETURN,CONT
31 5-09503-135-0 2 WASHER; THRUST,LEVER
32 0-91110-508-0 1 NUT; LEVER TO SHAFT
M8
34 5-15729-239-2 1 EYE; START SPR
35 8-97321-348-1 1 SPRING; MAIN,LEVER
L=47 YELLOW
36 8-97149-603-1 1 SPRING; START
PINK
37 8-97171-243-1 1 SPRING; IDLE
GRAY
43 8-97303-454-0 1 LEVER; FUEL CUT
44 (A) 8-97064-688-1 1 GASKET; COVER
45 8-97262-883-0 1 BUSHING; GEAR CASE TO CONT
46 (A) 0-28050-620-0 3 BOLT; COVER
M6X20 FLANGE
46 (B) 8-97132-291-2 2 BOLT; COVER
M6X16
46 (C) 8-97132-292-2 1 BOLT; COVER
M6X22
49 (A) 1-09605-019-0 1 PLUG; COVER,GOV
PT 1/4
50 8-97303-577-2 1 LEVER; GUIDE
51 8-97358-000-1 1 COVER; ADJ
52 8-97303-583-0 1 PIECE; GUIDE
53 1-09747-002-0 1 PIN; GUIDE LEVER
L=17.9
54 8-97160-574-3 1 LEVER; TENSION,GOV
55 8-97321-335-2 1 SHIFTER; GOV
56 8-97303-667-0 1 SHAFT; SHIFTER
57 0-91805-504-0 1 RING; SNAP,SHAFT
ID=4
58 8-97303-580-2 1 LEVER; FLOATING
59 8-97369-552-1 1 PLUG; SHAFT,FLOATING LEVER
PT 1/8
60 8-97148-865-0 1 LINK; CONT,INJ PUMP
61 8-97039-584-2 1 SCREW; SET,FULL LOAD
62 8-97016-441-0 1 SCREW; SET,IDLE SPR
33/41
KEY No. Part no. qty Part description Engine serial no.
63 (A) 0-91610-504-0 1 WASHER; IDLE SPR
ID=4.3
63 (B) 0-91610-704-0 1 WASHER; IDLE SPR
ID=4.3 OD=14
64 0-91805-503-0 1 RING; SNAP,SET SCREW
ID=3
65 (B) 8-94317-638-1 1 SCREW; CONT SET SPEED
L=38
66 0-91510-808-0 2 WASHER; LK
ID=8.2
67 9-08150-436-0 1 PIN; SPR,CONT
69 8-97083-714-1 1 SPRING; SET
70 (A) 8-97307-467-1 1 COVER; ANGLEICH
71 5-11129-006-0 1 CUP; SEALING
OD=16
72 8-97226-842-1 1 GASKET; COVER,ANGLEICH
73 8-97039-546-1 1 SPRING; FUEL CUT
74 0-91110-508-0 1 NUT; SHAFT
M8
75 8-97262-817-0 1 BUSHING; LEVER,MAIN SPR
76 8-94454-615-0 1 CUP; SEALING,BUSHING
78 8-97105-909-0 1 ADJUSTER; GOV
79 0-20800-655-0 1 BOLT; CONT SET SPEED
M6X55
94 (A) 9-09565-114-0 1 GASKET; BUSH
ID=13.8
94 (B) 9-09565-116-0 1 GASKET; BUSH
ID=15.8

34/41
1-11 RADIATOR HOSE AND SUB TANK

KEY No. Part no. qty Part description Engine serial no.
1 (A) 8-94440-969-0 1 TANK; SURGE, RAD
2 8-94449-363-0 1 CAP; SURGE TANK

35/41
1-30 AIR CLEANER

KEY No. Part no. qty Part description Engine serial no.
1 (C) 8-94152-112-0 1 CLEANER ASM; AIR
2 1-14217-003-0 1 NUT; WING,ELEMENT
<9-14217-062-0>
3 9-14219-177-0 1 WASHER; SEAL,WING NUT
6 5-14215-014-0 1 FILTER; ACL
57 8-94365-128-0 2 BAND; ACL
89 (A) 1-14219-212-0 1 INDICATOR; ACL
90 (B) 8-94159-151-0 1 CUP; ACL
91 5-14217-004-0 1 CLAMP
99 8-94448-008-0 1 CAP; NIPPLE
<8-94436-076-0>

36/41
1-45 WATER SEDIMENTER; FUEL

KEY No. Part no. qty Part description Engine serial no.
1 8-97086-245-3 1 SEDIMENTER; FUEL
2 8-97213-381-0 1 ELEMENT; FUEL FILTER
5 8-94155-183-0 1 GASKET; UPR. COVER,SEDIMENTER
9 8-97308-988-0 2 GASKET; DRAIN PLUG & CONNECTOR
56 8-94360-255-0 1 CASE; FUEL SEDIMENTER

37/41
8-10 WIRING HARNESS AND FUSE

KEY No. Part no. qty Part description Engine serial no.
250 8-94331-131-0 1 WIRE; FUSIBLE LINK
L=160 GRAY

38/41
8-21 METER ASM

KEY No. Part no. qty Part description Engine serial no.
338 8-94459-918-0 1 INDICATOR; GLOW
<5-82250-008-2>

39/41
8-25 SWITCH AND RELAY; INSTRUMENT PANEL

KEY No. Part no. qty Part description Engine serial no.
63 8-94402-500-0 1 SWITCH ASM; STARTER
424 5-82550-029-0 1 RELAY
12V
434 8-94402-498-0 1 KEY; STARTER SW

40/41
8-26 ELECTRICAL CONTROL AND OTHER PARTS

KEY No. Part no. qty Part description Engine serial no.
237 8-97111-962-1 1 TIMER ASM

41/41

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