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Manufacturing Process Configuration

The document discusses various configuration settings related to production planning and control in SAP. It covers topics like defining factory calendars, master data like bill of materials, work centers, routings, production types and statuses. It also discusses configuration of MRP like planning strategy, parallel processing, scheduling parameters. Other topics covered are availability check, scheduling, confirmations, capacity planning and repetitive manufacturing. The document provides details on various define and configure activities to set up the production module in SAP.

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Camran Khan
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0% found this document useful (0 votes)
71 views5 pages

Manufacturing Process Configuration

The document discusses various configuration settings related to production planning and control in SAP. It covers topics like defining factory calendars, master data like bill of materials, work centers, routings, production types and statuses. It also discusses configuration of MRP like planning strategy, parallel processing, scheduling parameters. Other topics covered are availability check, scheduling, confirmations, capacity planning and repetitive manufacturing. The document provides details on various define and configure activities to set up the production module in SAP.

Uploaded by

Camran Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Repetitive Manufacturing,

 REM Profile - GI backflush during GR Processing


 Cost Accounting
 Planned Order Reduction
 Firming Logic
 Planned Orders when reversing
 Material Requirements - Aggregate requirement and Phantom assemblies
 Movement Types - GR/GI, Scrap and Waste for MTO and MTS
MFBF, Confirmation
Back flushing - Back flushing is nothing but automatic goods issue. System will
automatically posts the goods issue when you confirm the operations. You have no need to
make manual issue. It will reduce the effort
Backflush is used for material which are a must and having fixed relationship.
This can be configured in MRP2 Screen, Work centre, Routing and production order.
What is VC....details of VC and how it was used in the project?
Read resume and prepare all the points from there

Read details about job requirement and Varian Medical System


Factory Calendar     - SCAL
 Configuring SAP calendar
 Define Public Holidays
 Define Holiday Calendar
 Creation of Factory Calendar       
Basic Data     
Bill of Material
Define Modification Parameters -Engg. Change Management active? BOM Validity Maint?
Multiple or variant BOM Active/inactive?
 Define default values for BOM - like Base quantity and BOM Status, Size unit
 Define BOM Usages - Production BOM, Engg. BOM, Sales BOM etc, define default
values for item status (BOM Usage and relevancy)
 Define BOM Status - like 1- Active for which functions, 2 - Inactive for which functions
etc
 Define Item Categories used for Item Data - Item categories like L-Stock Item, K-Class
Item, D- Document etc
 Define allowed Material Types for BOM Items - specific to BOM usage, which material
types are allowed for header and components
 Define Order of priority for alternative BOM usages - In case of multiple BOM, this will
define the priority of BOM usage.
Work Center     
 Define Work Center Category - Machine, Labor, Processing unit etc
 Define Field Selection for Work Center - Selection of fields which are relevant.
 Define Task List Usage for Work centers - Depending on number if WC is used only for
routing or rate routings or master receipe etc
 Define Standard Value Key - A key (SAP1) which will provide the parameters (activity)
like set up, Labor, Machine etc
 Define Parameters for Standard Value Key - Machine, Labor, Steam etc
 Define Person Responsible for work Centers - Plant specific person responsible for WC
 Define Move time Matrix - define a standard and a minimum move time between work
centers
 Define Default Work Center - Plant specific default work center can be defined.
 Define Control Keys - Control keys for operations like PP01
 Define Capacity Categories - Capacities in work centers are distinguished by capacity
categories. Each capacity category can be used once in each work center. For every
capacity category you can maintain several available capacities.
 Define Capacity Planners
 Define Shift Sequence-
 Define Work Center Formulas - Define formula parameters and formula for capacity
planning
     Routing
 Define Number Ranges for Routings - Number range for group of routing
 Define Field Selection - Fields to be made available in routing
 Define Routing Statuses- Different statuses like released for order, released for costing,
released for general
 Define Material Type Assignments - Materials to be used with different types of task lists
 Define Task List Usage- Usage like Production, Engg/Design, Plant Maint, Universal
 Configure Planner Group -Only Define - No further settings, only for reporting purpose.
 Configure Control Keys - Define and configure - Ticking Scheduling, Auto GR, Print
Time tickets, rework, cost.
 Define Reduction Strategy - Define reduction strategy reduction queue and association
with transport, overlap, split
 Define Relevancy to Costing - Defining relevancy to costing (Fixed price and variable
price factor)
 Define (Standard) Trigger Point Usage -
 Define Automatic Selection of Routing
Production Planning     
 Demand Management
 Planned Independent Requirements
 Define number ranges for planned independent requirements -Number range for PIR
 Configuring Requirement Types and Requirement Classes - Defining requirement types
like LSF (Make to stock production)& KSV (Sales Order with consumption), VSF
 Planning Strategy -
 Define Strategy - Planning strategy can be defined along with requirement types.
 Define Strategy Group - Here group of strategy can be defined, with one main strategy
and other sub strategies.
 Define version numbers -
 Maintain consumption mode and period of adjustment     
Capacity Planning    
 Define layout keys
 Define layout
 Define profile for capacity planning table
 Define Overall profile         

Material Requirement Planning     


Plant Parameters     
 Carry Out Overall Maintenance of Plant Parameters -
 Scheduling Parameters for Purchasing
 Number Range for Planned orders
 Number Range for Purchase Requisitions
 Define MRP Controllers
 Define Missing Parts MRP Controller
 Define Special Procurement Type
 Maintain Planning Calendar
 Define MRP Areas
 Define Scope of Planning for Total Planning
 Define Planning Horizon
 Activate BOM Explosion characteristics
 Define Planning Time Fence and Roll Forward Period
 Define Floats (Scheduling Margin Key)
 Define Parallel processing for MRP
 Define Receipt days Supply
 Parameters for Determining the Basic Dates
 Define scheduling parameters for planned orders
 Define availability stock in Transfer/Blocked stock/Restricted stock
 Define External Procurement
 Define BOM Explosion Control
 Define BOM Explosion for Sales Orders
 Define BOM and Routing Selection
 Activate MRP and Set Up Planning File
 Define Planning File Entries for Goods Movements
 Convert Planning File Entries for MRP Areas          
Shop Floor Control     
Master Data     
 Define Order Types
 Define order type-dependent parameters
 Production Status Profile
 Define number ranges for orders
 Define number ranges for confirmations
 Define number ranges for reservations
 Define production scheduler
 Define production scheduling profile
 Define Confirmation Parameters
 Define Time for Confirmation Processes
 Define Reasons for Variances
 Define single screen entry
 Define Field Selection for Confirmation
 Define Reduction Strategies
 Define Print Control
 Batch Status Management
 Batch Search Strategy to Production
 Activate Batch Management
           
     Availability Check     
 Define Checking Group
 Define Checking Rule
 Define Scope of Check
 Define Checking Control
 Checking Rule for Back order Processing        
     Scheduling     
 Specify Scheduling Type
 Define Scheduling Parameters for Planned Orders
 Define Scheduling Parameters for Production Orders
Other Topics related to PP
Bill of Material
Work Centre
Routings
Sales and Operations Planning
Demand Management
Material Requirement Planning
MRP Parameters
Types of orders
Confirmations
Variances and settlement
Conversion to planned orders
Product Costing
Variant Configurations
Class and Characteristics
Single/Multiple planning Run
Capacity Planning
Repetitive Manufacturing

Importance of Production Scheduler Profile in work scheduling view -


We define Production Scheduler Profile in material master which is defined in OPKP under
configuration.
It defines once the order is created for this material, when to release,
Once release, schedule the order? Automatic goods receipt? availability check related parameters,
confirmation and batch management and
importantly the order type to be associated when planned order is converted into production order
Once the order type is associated, then scheduling parameters will come into picture for that order
for scheduling type etc.

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