Canon Service Bulletin Copier
Canon Service Bulletin Copier
Subject:
SST Operation Guide
Particulars:
An iR4570/3570, 2870/2270 Series machine may be upgraded using a PC to which the SST (v3.01 or later) has been
installed and the System CD supplied for the iR4570/3570, 2870/2270 Series. This bulletin provides an overview of
upgrading work and details of its procedure.
Note:
Previous Service Manuals do not contain descriptions of upgrading procedures in keeping with the release of each
version of the SST. Future Service Manuals, on the other hand, will contain appropriate descriptions that are current
at time of downloading.
(1/1)
SST Operation Guide
Nov 5 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,
maintenance, and repair of products. This manual covers all localities where the products are sold. For
this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes
in products. When changes occur in applicable products or in the contents of this manual, Canon will
release technical information as the need arises. In the event of major changes in the contents of this
manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with
local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the
individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be
copied, reproduced or translated into another language, in whole or in part, without the written consent
of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item requiring disconnection of the power plug from the electric
outlet.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins and be able to identify and
isolate faults in the machine."
Contents
Contents
Chapter 1 Upgrading
1.1 Outline ....................................................................................................................... 1-1
1.1.1 Outline of Upgrading the Machine ..................................................................... 1-1
1.1.2 Outline of the Service Support Tool ................................................................... 1-2
1.2 Making Preparations .................................................................................................. 1-7
1.2.1 Registering the System Software ........................................................................ 1-7
1.2.2 Making Connections ......................................................................................... 1-10
1.3 Formatting the HDD ................................................................................................ 1-15
1.3.1 Formatting All Partitions .................................................................................. 1-15
1.3.2 Formatting Selected Partitions .......................................................................... 1-16
1.3.3 Formatting Procedure........................................................................................ 1-17
1.4 Downloading System Software ............................................................................... 1-21
1.4.1 Downloading System ........................................................................................ 1-21
1.4.1.1 Outline........................................................................................................ 1-21
1.4.1.2 Downloading Procedure............................................................................. 1-21
1.4.2 Downloading RUI, and Language .................................................................... 1-25
1.4.2.1 Outline........................................................................................................ 1-25
1.4.2.2 Downloading Procedure............................................................................. 1-27
1.4.3 Downloading SDICT ........................................................................................ 1-31
1.4.3.1 Outline........................................................................................................ 1-31
1.4.3.2 Downloading Procedure............................................................................. 1-31
1.4.4 Downloading MEAPCONT .............................................................................. 1-34
1.4.4.1 Outline........................................................................................................ 1-34
1.4.4.2 Downloading Procedure............................................................................. 1-34
1.4.5 Downloading KEY ............................................................................................ 1-37
1.4.5.1 Outline........................................................................................................ 1-37
1.4.5.2 Downloading Procedure............................................................................. 1-37
1.4.6 Downloading BOOT ......................................................................................... 1-40
1.4.6.1 Outline........................................................................................................ 1-40
1.4.6.2 Downloading Procedure............................................................................. 1-40
1.4.7 Downloading Dcon and Rcon ........................................................................... 1-44
1.4.7.1 Outline........................................................................................................ 1-44
1.4.7.2 Downloading Procedure............................................................................. 1-45
Contents
Contents
1.1 Outline........................................................................................................1-1
1.1.1 Outline of Upgrading the Machine .....................................................1-1
1.1.2 Outline of the Service Support Tool ...................................................1-2
1.2 Making Preparations ..................................................................................1-7
1.2.1 Registering the System Software ........................................................1-7
1.2.2 Making Connections .........................................................................1-10
1.3 Formatting the HDD ................................................................................1-15
1.3.1 Formatting All Partitions...................................................................1-15
1.3.2 Formatting Selected Partitions ..........................................................1-16
1.3.3 Formatting Procedure........................................................................1-17
1.4 Downloading System Software................................................................1-21
1.4.1 Downloading System ........................................................................1-21
1.4.1.1 Outline........................................................................................1-21
1.4.1.2 Downloading Procedure.............................................................1-21
1.4.2 Downloading RUI, and Language.....................................................1-25
1.4.2.1 Outline........................................................................................1-25
1.4.2.2 Downloading Procedure.............................................................1-27
1.4.3 Downloading SDICT ........................................................................1-31
1.4.3.1 Outline........................................................................................1-31
1.4.3.2 Downloading Procedure.............................................................1-31
1.4.4 Downloading MEAPCONT ..............................................................1-34
1.4.4.1 Outline........................................................................................1-34
1.4.4.2 Downloading Procedure.............................................................1-34
1.4.5 Downloading KEY............................................................................1-37
1.4.5.1 Outline........................................................................................1-37
1.4.5.2 Downloading Procedure.............................................................1-37
1.4.6 Downloading BOOT .........................................................................1-40
1.4.6.1 Outline........................................................................................1-40
1.4.6.2 Downloading Procedure.............................................................1-40
1.4.7 Downloading Dcon and Rcon ...........................................................1-44
1.4.7.1 Outline........................................................................................1-44
1.4.7.2 Downloading Procedure.............................................................1-45
Contents
1.1 Outline
The machine and its accessories may be upgraded by replacing DIMM-ROM or using the
Service Support Tool (hereafter, SST) installed on a personal computer (PC).
The following table shows the various system software used in conjunction with the
machine and how they may be upgraded.
T-1-1
SST ROM-DIMM
replacement
Machine
Accessory
1-1
Chapter 1
The Service Support Tool (hereafter, SST) has the following functions:
iR XXXX
SST
HDD
Downloading
system software
System software
Flash ROM
Uploading backup data
Back up RAM
F-1-1
1-2
Chapter 1
Safe mode
program
Boot ROM Boot program
HDD
SYSTEM program
In service mode
COPIER > FUNCTION >
SYSTEM > DOWNLOAD
normal mode
program
F-1-2
The following table shows the functions that may be used in download mode with the SST
1-3
Chapter 1
in use:
T-1-2
FSTDEV -
TMP_GEN -
TMP_PSS -
TMP_FAX -
APL_SEND -
APL_MEAP -
APL_GEN -
PDL_DEV -
FSTCDEV -
Uploading/downloading - -SramImg
backup data - -Meapback
1-4
Chapter 1
switch for a second time, the machine will start up using the new version of the system
software.
System area
Boot
ROM
4) The main motor switch
is turned off and then on.
FLASH
ROM
If a previous version of the SST is used for downloading, the system software will be
written directly to the HDD, boot ROM, and flash ROM.
1-5
HDD
System Boot
Software ROM
Flash
ROM
F-1-4
Chapter 1
You must first register the system software found on the System CD to the SST.
[Preparatory Work]
Items to Prepare
-PC to which the SST (version 3.01 or later) has been installed
-System CD for the iR4570/3570, 2870/2270 Series
[Registering the System Software]
1) Start up the PC.
2) Set the system CD in the PC.
3) Start up the SST.
4) Click [Register System Software]
F-1-5
1-7
Chapter 1
5) Select the drive in which you have set the System CD, and click [SEARCH].
F-1-6
6) The list of system software found on the System CD appears. Remove the check from the
folders and software you will not need; then, click [REGISTER].
1-8
Chapter 1
F-1-7
1-9
Chapter 1
F-1-8
[Preparatory Work]
Items to Prepare
- PC to which the SST (version 3.01 or later) and the system software for the iR4570/3570,
2870/2270 has been registered
- Twisted pair cross cable
10Base-T: Category 3 or 5
100Base-TX: Category 5
[Procedure]
1) Start up the PC.
2) Check the network settings of the PC.
- At the command prompt, type 'IPCONFIG', and press the Return key.
1-10
Chapter 1
F-1-9
3) Check to see that the Execute/Memory lamp on the control panel is off, and turn off the
main power switch (iR4570/3570, 2870/2270 Series).
3-1) Hold down the power switch on the control panel for 3 sec or more.
3-2) Follow the instructions indicated on the control panel so that the main power switch
may be turned off.
3-3) Turn off the main power switch.
1-11
Chapter 1
4) Connect the PC to the machine using a cross cable (iR4570/3570, 2870/2270 Series).
IP sddress: 172.16.1.160
Subnet mask: 255.255.255.0
IP address: 172.16.1.100
Subnet mask: 255.255.255.0 Cross cable
10Base-T: category 3 or 5
100Base-TX: category 5
F-1-10
5) Start up the machine to suit the download mode you will be using (iR4570/3570, 2870/
2270 Series).
- Normal Mode
Turn on the main power switch while holding down 1+7.
When the machine has started up, make the following selections: COPIER > FUNCTION
> SYSTEM > DOWNLOAD.
- Safe Mode
Turn on the main power switch while holding down 2+8.
6) Start up the Service Support Tool.
7) Select the model of the machine to connect (iR2270/3570).
1-12
Chapter 1
F-1-11
8) Click [START].
1-13
F-1-12
Chapter 1
When you format all partitions of the HDD, all individual partitions will be initialized and
made ready for use by the main controller.
The information needed for partition settings is stored under HDFormat of the iRXXXX.
HDD
FSTDEV
TMP_GEN
TMP_PSS
TMP_FAX
APL_SEND
[2] APL_MEAP
APL_GEN
IMG_MNG
PDLDEV
FSTCDEV
BOOTDEV
[1] [3]
F-1-13
1-15
Chapter 1
You can also format (initialize) only those partitions that you select.
FSTDEV
TMP_GEN
TMP_PSS
TMP_FAX
HDD APL_SEND
[1]
APL_MEAP
APL_GEN
IMG_MNG
PDLDEV
FSTCDEV
BOOTDEV [2]
F-1-14
1. Unless you have selected 'ALL', you may execute formatting without registering
HDFormat.
2. An attempt to format after selecting TMP_FAX in the absence of a fax board will cause
an error.
3. An attempt to format after selecting FSTCDEV for expansion will cause an
1-16
Chapter 1
F-1-15
1-17
Chapter 1
F-1-16
3) Click [Start].
4) When the Confirmation screen has appeared, click [Execute Formatting].
1-18
Chapter 1
F-1-17
1-19
Chapter 1
F-1-18
6) Start a download session. Or, turn off and then on the machine to end the work.
- If you have formatted all partitions or formatted BOOTDEV, be sure to download System
newly. (Otherwise, 'E602' will occur when you turn on the main power.)
1-20
Chapter 1
The system software comes in 2 types (one for use inside Japan and the other, outside
Japan).
Unlike previous iR controllers, however, there is only one type of system software.
(Previously, one type supported NetWare while the other did not. There is now only one
type for the machine supporting NetWare.)
F-1-19
1-21
Chapter 1
2) Click [Start].
F-1-20
1-22
Chapter 1
F-1-21
4) If you want to start another downloading session, see the appropriate instructions.
5) When you are done with downloading, turn off and then on the main power (iR4570/
3570, 2870/2270 Series).
6) See the upgrade status indicated on the control panel (iR4570/3570, 2870/2270 Series).
When a message appears asking you to turn off and then on the switch, turn off and then
on the main power (iR4570/3570,2870/2270 Series).
Be sure never to turn off the power while the machine is executing a downloading session
or writing downloaded software. The ongoing session will be suspended and the machine
may fail to start up.
1-23
F-1-22
F-1-23
Chapter 1
If the machine fails to start up, format BOOTDEV using HDFormat and then download
such software as System, Language, and RUI.
iR XXXX
Network
LCD
RUI(en)
Version
check
System
RUI(it)
System Language
Language-XXen RUI-XXen
Language-XXit RUI-XXit
Language RUI
Network PC
F-1-24
1-25
T-1-3
1. If correct, You can switch languages by making the following selections in user mode:
common settings>display language change.
2. If not correct, 'E744' will be indicated, and System Language will be used when the main
power is turned off and then on.
T-1-4
RUI Display
Language
de German
en English
fr French
it Italian
ja Japanese
Chapter 1
SST
HDD
Language
XXen Download
XXja BOOTDEV
Language-XXen
RUI Language-XXja
XXen RUI-XXen
XXja
RUI-XXja
F-1-25
1-27
Chapter 1
F-1-26
2) Click [Start].
1-28
Chapter 1
F-1-27
3) When the result of the downloading session has appeared, click [OK].
1-29
Chapter 1
F-1-28
Be sure never to turn off the power while the machine is executing a downloading session
or writing downloaded software. Otherwise, the ongoing session will be suspended and the
machine may fail to start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download such
software as System, Language, and RUI.
1-30
Chapter 1
SDICT is a dictionary used when converting image data read by the reader unit into
character code (OCR processing). This function is used in conjunction with the PDF
Generation Expansion Kit-B1.
F-1-29
2) Click [Start].
1-31
Chapter 1
F-1-30
1-32
Chapter 1
F-1-31
4) If you want to run another downloading session, see the appropriate instructions.
5) When you are done, turn off and then on the main power (iR4570/3570, 2870/2270
Series).
6) See the status of upgrading indicated on the control panel (iR4570/3570, 2870/2270
Series). When a message appears asking you to turn off and then on the switch, turn off
and then on the main power (iR4570/3570, 2870/2270 Series).
Be sure never to turn off the machine while it is executing a downloading session or writing
downloaded software. Otherwise, the ongoing session will be suspended and the machine
may fail to start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download such
software as System, Language, and RUI.
1-33
Chapter 1
F-1-32
2) Click [Start].
1-34
Chapter 1
F-1-33
1-35
Chapter 1
F-1-34
4) If you want to run another downloading session, see the appropriate instructions.
5) When you are done, turn off and then on the main power (iR4570/3570, 2870/2270
Series).
6) See the status of upgrading indicated on the control panel (iR4570/3570, 2870/2270
Series). When a message appears asking you to turn off and then on the switch, turn off
and then on the main power (iR4570/3570, 2870/2270 Series).
Be sure never to turn off the machine while it is executing a downloading session or writing
downloaded software. Otherwise, the ongoing session will be suspended and the machine
may fail to start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download such
software as System, Language, and RUI.
1-36
Chapter 1
KEY may be either of 2 types: XXxc and XXxp. Be sure to download both types.
F-1-35
2) Click [Start].
1-37
Chapter 1
F-1-36
1-38
Chapter 1
F-1-37
4) If you want to execute a different downloading session, see the appropriate instructions.
5) When you are done, turn off and then on the main power (iR4570/3570, 2870/2270
Series).
6) See the status of upgrading indicated on the control panel of the machine (iR4570/3570,
2870/2270 Series). When a message appears asking you to turn off and then on the
switch, turn off and then on the main power (iR4570/3570, 2870/2270 Series).
Be sure never to turn off the machine while it is executing a downloading session or writing
downloaded system software. Otherwise, the ongoing write operation will be suspended
and the machine may fail to start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download such
software as System, Language, and RUI.
1-39
Chapter 1
Boot registered in the SST may be used in common for various types of boot ROMs. You
cannot change the type of a boot ROM by means of downloading.
Boot ROM
(Flash ROM DIMM)
Service PC
iR4570/3570,
2870/2270 Series To change the type of Boot ROM,
replace the DIMM.
SST
C Boot ROM
(Flash ROM DIMM)
iR4570/3570,
2870/2270 Series
Download
Boot P Boot ROM
(Flash ROM DIMM)
If a downloading session fails, you will have to replace the boot ROM.
1-40
Chapter 1
F-1-39
2) Click [Start].
1-41
Chapter 1
F-1-40
1-42
Chapter 1
F-1-41
4) If you want to execute a different downloading session, see the appropriate instructions.
5) When you are done, turn off and then on the main power (iR4570/3570, 2870/2270
Series).
6) See the status of upgrading indicated on the control panel of the machine (iR4570/3570,
2870/2270 Series). When a message appears asking you to turn off and then on the
switch, turn off and then on the main power (iR4570/3570, 2870/2270 Series).
Be sure never to turn off the machine while it is executing a download session or writing
downloaded system software. Otherwise, the ongoing write operation will be suspended
and the machine may not start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download such
software as System, Language, and RUI.
1-43
Chapter 1
If the machine fails to start up, be sure to replace the boot ROM.
- The DC controller PCB/reader controller PCB is equipped with a boot ROM, and
downloading may be attempted multiple times in the event of failure.
- The system software used in the DC controller differs between the iR3570/3570 and the
iR2870/2270. The system software designed for the iR4570/3570 is stored as iR3570,
while the system software designed for the iR2870/2270 is stored as iR2270. The
machine has a mechanism to read the appropriate system software. It is a good idea to
download both types of system software.
1-44
Chapter 1
iR XXXX
Service PC
Rcon
Reader controller PCB
Power cable
DIMM
CPU
Power supply
Power supply unit
Boot ROM control signal
DC controller PCB
F-1-42
You will not be able to download Rcon unless the DC controller has started up normally
(as, otherwise, the power supply control signal will not be valid and, as a result, the reader
unit remains without power).
You can execute a downloading session in either normal or safe mode. In the case of safe
mode, however, you will not be able to find out the version of Dcon/Rcon, causing all
downloading to occur (overwriting of the same version and downgrading).
[Downloading Rcon]
1) Select the version of Rcon to download.
1-45
Chapter 1
F-1-43
2) Click [Start].
1-46
Chapter 1
F-1-44
1-47
Chapter 1
F-1-45
4) If you want to execute a different downloading session, see the appropriate instructions.
5) When the downloading session has ended, turn off and then on the machine (iR4570/
3570, 2870/2270 Series).
6) See the status of upgrading indicated on the control panel of the machine (iR4570/3570,
2870/2270 Series). When a message appears asking you to turn off and then on the
machine, turn off and then on the main power (iR4570/3570, 2870/2270 Series).
Be sure never to turn off the machine while it is executing a downloading session or writing
downloaded system software. Otherwise, the machine may not be able to start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download such
software as System, Language, and RUI.
If an error code is indicated, be sure to download appropriate firmware.
1-48
Chapter 1
The Multi Fax Board-D1 (2-line) comes with a control CPU and its system software, which
is downloaded by way of the main controller unit.
Service PC iR XXXX
G3Fax
(Flash ROM DIMM)
SST
Download
iR XXXX G3Fax
CPU (Flash ROM DIMM)
G3Fax
Main controller
unit Multi Fax Board-D1 (2-line)
If a downloading session fails, you will have to replace the flash ROM DIMM.
1-49
Chapter 1
F-1-47
2) Click [Start].
1-50
Chapter 1
F-1-48
1-51
Chapter 1
F-1-49
4) When you are done, turn off and then on the main power of the machine (iR4570/3570,
2870/2270 Series).
5) See the status of upgrading indicated on the control panel of the machine (iR4570/3570,
2870/2270 Series). When a message appears asking you to turn off and then on the
machine, turn off and then on the main power (iR4570/570, 2870/2270 Series).
You will not be able to download G3Fax twice in succession. (Once downloading is
executed, the board will be reset, causing download mode to end.)
Be sure never to turn off the machine while it is executing a downloading session or writing
downloaded system software. Otherwise, the write operation (to the flash ROM DIMM of
the G3 fax board) may fail, preventing board functions. In the event the board fails to
function, be sure to replace the flash ROM DIMM found on the G3 fax board.
1-52
Chapter 1
SramImg is data that is stored in the SRAM of the main controller PCB, while MeapBack
is a MEAP application and its data stored on the HDD.
T-1-5
- If you are replacing the main controller PCB, you can transfer such data as parts counter
readings by uploading the data before replacement and downloading it after replacement.
- If you are replacing the HDD or executing 'ALL' or 'APL_MEP', you can temporarily set
aside MEAP applications by uploading MeapBack before execution and downloading it
after execution.
1-53
Chapter 1
Service PC
SST
iR XXXX Printer unit
Uploading/Downloading
System Main controller PCB
Downloading is possible only
SramImg in safe mode.
Meapback
SRAM
SramImg.bin
HDD
Meapback.bin
F-1-50
1-54
Chapter 1
F-1-51
1-55
Chapter 1
F-1-52
3) Click [Start].
1-56
Chapter 1
F-1-53
4) Click [Save].
1-57
Chapter 1
F-1-54
5) Click [OK].
1-58
Chapter 1
F-1-55
1-59
Chapter 1
F-1-56
1-60
Chapter 1
F-1-57
3) Click [Start].
1-61
Chapter 1
F-1-58
4) Click [OK].
1-62
Chapter 1
F-1-59
5) When you are done with downloading, turn off and then on the main power (iR4570/
3570, 2870/2270 Series).
6) See the status of upgrading indicated on the control panel of the machine (iR4570/3570,
2870/2270 Series). When a message appears asking you to turn off and then on the
switch, turn off and then on the main power (iR4570/3570, 2870/2270 Series).
Be sure not to turn off the machine while it is executing a downloading session or writing
downloaded system software. The write operation will be suspended, and the machine may
fail to start up.
If the machine fails to start up, format BOOTDEV using HDFormat, and download System,
Language, and RUI.
1-63
Nov 5 2004