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Doen 100 Series Waterjets Overview

Material: Stainless Steel Type: Fixed pitch Diameter: 10 inch (254mm) Gearbox: Type: Single reduction helical Ratio: 2.5:1 Material: Aluminum alloy Lubrication: Oil bath Shaft: Material: Stainless Steel Diameter: 1.25 inch (32mm) Seal: Mechanical face seal Bearings: Water lubricated stern bearing, inboard oil lubricated thrust bearing Reverse: Type: Split duct reverse bucket Actuation: Electric linear actuator Control: Proportional position sensing via cable or integrated

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0% found this document useful (0 votes)
203 views62 pages

Doen 100 Series Waterjets Overview

Material: Stainless Steel Type: Fixed pitch Diameter: 10 inch (254mm) Gearbox: Type: Single reduction helical Ratio: 2.5:1 Material: Aluminum alloy Lubrication: Oil bath Shaft: Material: Stainless Steel Diameter: 1.25 inch (32mm) Seal: Mechanical face seal Bearings: Water lubricated stern bearing, inboard oil lubricated thrust bearing Reverse: Type: Split duct reverse bucket Actuation: Electric linear actuator Control: Proportional position sensing via cable or integrated

Uploaded by

Souleymane Bamba
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 62

100 SERIES – PRODUCT OVERVIEW

100kW – 900kW

Performance Reliability Simplicity

VERSION 4.0
Company Profile

Doen Waterjets have been designed and


manufactured by Doen in Melbourne, Australia
since 1970.
• Over 35 years experience in design and
application engineering. We have a policy of
continuous improvement through ongoing
research and development.
• All models built to meet the exacting standards of
marine classification societies.
• Doen’s key design criteria are high performance,
reliability and simplicity of construction and
maintenance. Our axial flow waterjets provide
compact and efficient performance at speeds up to
45 knots combined with exceptional low speed
thrust and load carrying capability.
• Global distribution network provide sales & service
support for waterjets in the most demanding
commercial operations throughout the world.

Global Sales &


Service Support

1960’s 1970’s 1980’s 1990’s 2000 TODAY

Performance Reliability Simplicity


Model Range – 100 SERIES specifications

Performance Reliability Simplicity


Transom Mount Installation

DOEN 100 series - Transom Mounting Method.

The Doen transom mounting method provides a


high strength, simple, precise and low cost
installation solution for all hull types of hull
construction.
• Hull insert - A hull insert is used to form the initial part
of the intake tunnel and provide a rigid mounting face.
This method provides some flexibility of longitudinal
placement in the hull and accommodates all transom
profiles.
• Integral to hull - The hull insert forms an integral part of
the hull and provides a strong and leak proof mounting.
Cutting large holes into the transom and bottom of the
boat and thereby weakening the transom and aft keel
areas is not necessary.
• Suits all materials – The hull insert is manufactured in
the hull material. Mould inserts are used for GRP boats
and bolt in inserts for wooden and plastic hull types.
Weld in inserts for Aluminium and steel boats with CAD
drawings available to enable integral manufacture.

• Simple & Quick – The Doen Waterjet bolts directly to


the mounting face making installation very quick and very
simple.

Performance Reliability Simplicity


Modular Design and Construction

Doen 100 series - constructed using simple


modular designs, no special tools required
• Pump Assembly - manufactured using strong corrosion
resistant and compatible materials providing maximum
service life and extreme resistance to erosion, corrosion
and cavitation.
• Shaft Assembly – Duplex stainless steel main shaft
with removable inboard thrust bearing assembly, water
lubricated rear bearing and face type shaft seal. Simple
Doen taper lock coupling system.
• Steering & Reverse – Fast response, low force
steering nozzle operated from inboard tiller gives superior
maneuvering. Split duct reverse bucket providing high
astern thrust.

Performance Reliability Simplicity


Control Systems

JRS – JOGSTICK REVERSE SYSTEM


The Jogstick Reverse Control (JRS) system is a
simple and robust electro hydraulic control
system that provides non-follow up, JOG lever
control of the waterjets reverse buckets

•Forward and Reverse Control – Reversing bucket


position controlled by simple jog lever. Reverse
buckets can be independently positioned and held at
any point in their travel arc.

•Position Indicator – Robust analogue indicator


shows reverse bucket position.

•Simple robust system – Ideal for remote and


rugged use applications. Standard CETOP 3
hydraulic valve can be configured for either 12 or 24
Volts systems and to suit multi station applications.

•Integrated hydraulics - Simple and fast installation.


All components jet mounted, hydraulic pump belt
driven off input coupling. Complete hose and fittings
kit.

Performance Reliability Simplicity


Control Systems

RSC – ROTARY SERVO CONTROL


Rotary Servo Control (RSC) is an integrated
proportional hydraulic control system providing
simple and exact follow up control of the
waterjets reverse buckets by conventional lever.
• Mechanical follow-up control – bucket position is
relative to input lever position. Mechanical hydraulic
follow up control with de-coupled feedback system
allows quick and free lever movement at all times.
• Conventional levers – Control of the reverse bucket
is by conventional hand control via Morse 33C cable
to RSC input lever. Single lever throttle with bucket
function and neutral start safety interlock possible.
• RSC valve unit – Doen manufactured RSC unit is
engineered for simple construction and enhanced
reliability. Low-pressure servo control circuit operates
high-pressure cylinder control. Integral pilot check
valve ensure positive bucket position and no cylinder
leak down.
• Integrated hydraulics - Simple and fast installation.
All components jet mounted, hydraulic pump belt
driven off input coupling. Complete hose and fittings
kit

Performance Reliability Simplicity


Control Systems

eDOCK – Joystick Docking Control


For the ultimate in docking control and low speed
maneuvering all Doen 100 series waterjets can be
fitted with Doen’s eDOCK joystick control. Allows
accurate vessel positioning by controlling vectored
thrust from the waterjets

Multi axis joystick provides multi axis vessel control


with twist knob for yaw correction.
Add on technology – integrates with all standard Doen
waterjet controls to provide joystick docking feature
Single control enclosure housing CPU unit
Fully programmable with simple setup and calibration
Configurable output for bow thruster control
Configurable inputs for external device integration
- Electronic control
- Generic engine controls
- Autopilots
- Dynamic Positioning Systems

Performance Reliability Simplicity


100 SERIES

MODEL DJ100G
- Product Bulletin

- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ100G Waterjet
Performance Reliability Simplicity

Product Bulletin

SPECIFICATIONS

Horsepower: Up to: 300hp cont.


400hp sprint

Vessel Size: Single: 20 - 26’ (6-8m)


Twin: 26 - 32’ (8-10m)

Vessel AUW: Single: 3.5t (7700lbs)


Twin: 8.0t (17600lbs)

• The DJ100G transom mount 10inch (254mm) waterjet with integral gearbox meets Doen’s key
design criteria of high performance, reliability and simplicity of construction and maintenance

• This compact and efficient axial flow waterjet delivers superior acceleration and variable load
performance at speeds up to 45+ knots

• Integral single-step reduction gearbox allows simple and precise matching to compact high-
revving diesels and high horsepower gas V8’s

• The use of modular construction, comprising Stainless Steel and heavy-duty powdercoated
Aluminum components protected with an anode anti-corrosion system, has allowed the DJ100G
to be lightweight, compact and simple to maintain

• Reverse actuation is by a lightweight, high force, inboard mounted electric actuator mounted
inboard. This gives proportional, position sensing, control via a 3” (75mm) stroke Morse 33C
cable with a simple pre-set 12V electrical connection

• The transom mounting allows for minimal intrusion into valuable onboard space, just 11.8”
(300mm) from the transom to the coupling face

For the ultimate in docking control and low speed maneuvering the
DJ100G can be fitted with Doen’s eDOCK joystick control. This
system can also be interfaced with electronic vessel controls such
as autopilots and dynamic positioning systems

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ100G TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 225skW (300shp)


(A)
Maximum Rec. Power Sprint: up to 300skW (400shp)
Maximum Rec. Impeller speed: 4400rpm
Dry Weight: 125 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 22 kg
3
Loss of buoyancy 0.011 m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 10 inch (254mm)
No of Stages/Configuration: Single Stage – Axial pump construction
Standard Coupling Rotation Anti-clockwise (Looking forward from stem)
Impeller Material: Cast CF8M Stainless Steel

Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Inboard Hydraulic cylinder actuation
Reverse duct material Cast ASTM A356 Aluminium Alloy

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearing: Taper Roller
Lubrication Oil Lubricated
Shaft Seal: Face type Mechanical Seal
Coupling Flange: Spicer “1410” Series
Shaft Angle 0 degrees

Intake Body:
Material: Cast ASTM A356 Aluminium Alloy
Inspection Opening: Outboard – Quick release type
Intake Grate: Removable Bar type

Note (A): Requires application approval by DOEN Pacific


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice
ISSUED 07/11/2013
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ100G Tech spec 071113.doc
DJ100G PERFORMANCE CURVES
Input Power vs. rpm
Maximum rec. INPUT POWER: 225skW (300shp).
Maximum rec. INPUT SPEED: 3600rpm
250

300

200
250
IMPELLER RANGE
INPUT POWER (skW)

INPUT POWER (shp)


150 200

150
100

100

50
50

0 0
1800 2000 2200 2400 2600 2800 3000 3200 3400 3600

INPUT SPEED (rpm)


NOTES: Standard IMPELLER RANGE shown.
Impeller options allow engine matching within this band.

Dynamic Thrust Curve


10

Minimum Speed
8
THRUST (kN)

6 250 skW

200 skW

4 150 skW

100 skW

2
50 skW

0
10 15 20 25 30 35 40 45 50

VESSEL SPEED (Knots)

ISSUED: 21-07-06
T:\Documentation\DISTRIBUTOR PACK\Distributor Pack Master\Performance_Curves\Master\Performance_curves_DJ100G_260808.doc
DJ100G Waterjet
Performance Reliability Simplicity

Case Study 123: Aquaculture Boat

SPECIFICATIONS

Waterjet: DJ100G
Engine: Yanmar 6BY
220hp @ 4000rpm
Gearbox: 1.423:1 Integral with Jet
Vessel: 6.2m L.O.A
4.8m LWL
2.0 tonne
Performance: 40knots

A fast, highly maneuverable aquaculture boat from Australia’s Oceantech Design


A single DOEN DJ100G waterjet propels this aluminium 6.2m (20.4’) craft designed and built by
Oceantech Design, Australia. A primary requirement of this boat is to operate, in shallow draft
areas, with a very high level of reliability in a variety of load conditions.

Power is provided by a single Yanmar 6BY 220hp diesel engine, which has been close coupled to
the transom mount DJ100G waterjet. The DJ100G is just 300mm from the transom to the coupling
face ensuring minimal intrusion into valuable onboard space of this boat, where onboard space is at
a premium.

The DJ100G 10-inch (254mm) diameter high volume axial flow impeller provides excellent
acceleration, load carrying and fuel economy with un-compromised top speed. The integral single
step reduction gearbox ensures both the impeller and the engine are optimally matched to provide
the highest level of efficiency from the propulsion system.

The DOEN balanced steering nozzle gives fast, precise response with minimal input force allowing
simple light duty push pull cable steering to be used. This provides the vessel with unparalleled
control for the many close quarter maneuvers that this boat has to accurately perform many times in
daily operations.

This DJ100G waterjet is fitted with DOEN’s Electric Reverse Control (ERC) option utilizing a high
force electric actuator to provide follow up, position sensing, control of the reversing bucket. The
inboard mounted electric actuator simplifies the installation, set up and maintenance of the waterjet
while retaining performance and reliability. This system simply interfaces with the standard Yanmar
engine control system providing a simple single lever throttle and reverse bucket control.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ100G Waterjet
Performance Reliability Simplicity

Case Study 127: White Water River Boat

SPECIFICATIONS

Waterjet: DJ100G (Single)


Engine: Yanmar 6LPAM-STP2
315hp @ 3800rpm
Gearbox: 1.25:1 Integral with Jet
Vessel: 25’ (7.6m) LOA
21’ (6.5m) LWL
5500lbs
Performance: 40+mph

A welded Aluminium white water riverboat from America’s Custom Weld Boats

A single DOEN DJ100G waterjet propels this aluminium 25’ (7.6m) craft designed and built by
Custom Weld boats of Lewiston, Idaho in the USA. Designed specifically for recreational use in the
white water rapids rivers typically found in North West USA; the high performance diesel jet package
offers the same performance as a petrol engine options with outstanding fuel economy and range.

Power is provided by a single Yanmar 6LPAM-STP2 315hp diesel engine, which has been coupled
to the transom mount DJ100G waterjet. The DJ100G’s integral single step reduction gearbox
ensures that the 10-inch (254mm) diameter high volume axial flow impeller is optimally matched to
the engine. This provides the highest level of efficiency from the propulsion system providing
unparalleled acceleration, load carrying and fuel economy with un-compromised top speed; even
when fully loaded with people and cargo.

The DOEN balanced steering nozzle gives fast, precise response with minimal input force. This is
simply controlled using Custom Welds center stick steering lever which is mechanically connected to
the waterjets inboard steering tiller. This provides the vessel with exceptional control at both high
and low speeds which is essential for navigating through the white water rapids.

This DJ100G waterjet is fitted with DOEN’s Electric Reverse Control (ERC) option utilizing a high
force electric actuator to provide follow up, position sensing, control of the reversing bucket. The
inboard mounted electric actuator simplifies the installation, set up and maintenance of the waterjet
while retaining performance and reliability. This system simply interfaces with the standard Yanmar
engine control system providing a simple single lever throttle and reverse bucket control.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
FOR RIB APPLICATIONS
• 6m – 10m
• 150-350hp diesels
• Single and Twin

Performance Reliability Simplicity


DOEN 100G
Product Introduction:
Our aim was to provide boat builders and boat operators alike with a waterjet

DJ100G
option that has been specifically designed to optimally match with today’s
high-speed diesels. A waterjet that delivers superior all round performance
and better load carrying capability. To best achieve this, several key design
criteria had to be met.
 Larger capacity axial flow pump
 Dedicated impeller technology
 Correct engine to jet matching
The new Doen DJ100G delivers all of these criteria within a compact and
cost effective package.

The Doen DJ100G waterjet utilises a large diameter ten-inch (254mm) pump
incorporating our latest impeller technology to provide higher thrust with superior
cavitation resistance. This results in improved speed, better load carrying,
enhanced range and fuel efficiency and unsurpassed cavitation resistant
performance.

The integration of a gearbox allows the Doen DJ100G to be precisely and


simply matched with engines to simultaneously ensure proper engine loading
and optimal impeller speeds, for best efficiencies and highest cavitation
resistance. Stock ratios are available to suit today’s high-speed diesels with
power outputs up to 300hp continuous and 400hp sprint (by application).

This waterjet pump is built using a tough,


heavy-duty construction comprising only
stainless steel and aluminium with an anode
anti-corrosion system. The simplicity of the
design makes the Doen DJ100G very easy to
service and maintain.

photo courtesy MADERA RIB

Performance Reliability Simplicity


DOEN 100G
Key Product Features:

INTEGRAL
INTEGRAL REDUCTION BOX

DJ100G
REDUCTION BOX
Providing perfect impeller matching without the need for a marine gear.
The fully integrated step down box uses wide faced, ground helical gears
supported with high capacity taper roller bearings. This robust
arrangement has been designed and tested to commercial ratings.

IMPELLER TECHNOLOGY
HyFLO IMPELLER TECHNOLOGY
Based upon Doen’s proven axial flow impeller designs, the DJ100G
impeller employs a six blade configuration with our longer progressive pitch
profile that results in higher thrust throughout the speed range and
unrivalled cavitation resistance.

HIGH
HIGH THRUST TENINCH
THRUST TEN INCH PUMP
PUMP
Optimally sized to best suit target engine/s power range and target vessel
size and weight envelope. The ten-inch axial flow pump efficiently converts
horsepower into a high volume jet flow delivering high thrust, more range
and more payload with reduced fuel burn.

SPLIT
SPLITDUCT
DUCT POWER REVERSE
POWER REVERSE
The split duct-reversing bucket provides excellent high thrust reverse
maneuverability. This is power operated by a high force, 12VDC actuator,
thereby eliminating hydraulics. Feather light follow up control is achieved
through the position sensing control box operated by 33C type cable.

QUICK
QUICKRELEASE INSPECTION
RELEASE HAND COVER
HOLE COVER
The Inspection Cover is outboard mounted and simply retained using a
spring loaded slide bolt. This means quick release operation requiring no
tools, without the risk of flooding. The cover itself is tethered to the
waterjet with stainless wire so that it cannot be lost.

TRANSOM
TRANSOM MOUNTING
MOUNTING
The unit is installed using Doen’s proven quick and simple transom
mounting method. This results in less intrusion into valuable inboard space,
allowing more compact machinery arrangements further aft in the boat.
Doen can also offers compact coupling systems with the DJ100G

Performance Reliability Simplicity


DOEN 100G
Technical Specification:
Engine Matching: Input Power – max. rec: up to 300hp cont. (up to 400hp by application)
Input RPM – max. rec: up to 4400rpm (input coupling speed)
Rotation: Left Hand (anticlockwise looking at flywheel)
Vessel Parameters: Weight AUW – max. rec. up to 3,500 kg Single
up to 8,000 kg Twin
Length L.O.A: - typical only up to 8.0m Single
Up to 11.0m Twin
Weights: Unit Weight: 125kg (includes reverse controls)
Entrained Water 39 kg (weight of water in pump and inlet duct)

Impeller: Diameter: 10 inch (254mm)


Type: Single Stage – Axial flow pump – HyFLO design
Impeller Material: Cast CF8M Stainless Steel
Pump Assembly: Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy
Steering System: Description Balanced nozzle
Operation Inboard tiller actuation – push pull cable
Material - nozzle & bowl: Cast ASTM A356 Aluminium Alloy
Nozzle Diameter Range: ∅140mm - ∅150mm
Reverse System: Description Split Duct Type – “High Thrust”
Operation Inboard Electric cylinder actuation – follow up control
Material – reverse duct Cast ASTM A356 Aluminium Alloy
Shaft Assembly: Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearings: Taper Roller - Oil Lubricated
Shaft Seal: Face type Mechanical Seal
Coupling Flange: Spicer “1410” Series
Intake Body: Material: Cast ASTM A356 Aluminium Alloy
Inspection Opening: Outboard – Quick release type
Intake Grate: Removable Bar type

INBOARD VIEW PROFILE VIEW


DOEN 100G
Contact Details:

DOEN WATERJETS
33 VENTURE WAY
BRAESIDE, 3195
VICTORIA, AUSTRALIA

P.O. BOX 63
BRAESIDE, 3195
VICTORIA AUSTRALIA

TEL: + 613 9587 3944


FAX: + 613 9587 3179

Email: inquiries@doen.com
Web site: www.doen.com

Performance Reliability Simplicity


100 SERIES

MODEL DJ105
- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ105 TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 260skW (350shp)


Maximum Rec. Power Sprint: up to 300skW (400shp) (A)
Maximum Rec. Impeller speed: 3200rpm
Dry Weight: 167 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 45 kg
3
Loss of buoyancy 0.005m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 10.5 inch (267mm)
No of Stages/Configuration: Single Stage – Axial pump construction
Standard Rotation: Anti-clockwise (Looking forward from stern)
Impeller Material: Cast CF8M Stainless Steel

Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Hydraulic cylinder actuation
Reverse duct material Cast ASTM A356 Aluminium Alloy

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearing: Angular contact Thrust Bearing
Lubrication Grease
Shaft Seal: Face type Mechanical Seal
Coupling Flange: Spicer “1550” Series
Shaft Angle Available in both 0O (DJ105Z) and 5O (DJ105)

Intake Body:
Material: Cast ASTM A356 Aluminium Alloy
Inspection Opening: Outboard
Intake Grate: Removable Stainless Steel Bars

Note (A): Requires application approval by DOEN Pacific


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice

Issued 07/11/2013
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ105 Tech spec 071113.doc
DJ105 PERFORMANCE CURVES
Input Power vs. rpm
Maximum rec. INPUT POWER: 260skW (350shp).
Maximum rec. INPUT SPEED: 3200rpm
300 400

350
250

300

200
INPUT POWER (skW)

INPUT POWER (shp)


250
IMPELLER RANGE

150 200

150
100

100

50
50

0 0
1600 1800 2000 2200 2400 2600 2800 3000 3200

INPUT SPEED (rpm)

NOTES: Standard IMPELLER RANGE shown.


Impeller options allow engine matching within this band.

Dynamic Thrust Curve

12

Minimum Speed
10

8
300 skW
THRUST (kN)

250 skW
6
200 skW

150 skW
4
100 skW

0
10 15 20 25 30 35 40 45 50

VESSEL SPEED ( Knots)

ISSUED: 21-07-06
T:\Documentation\DISTRIBUTOR PACK\Distributor Pack Master\Performance_Curves\Master\Performance_curves_DJ105_260808.doc
DJ105 Waterjet
Performance Reliability Simplicity

Case Study 116: Force Protection Boat

SPECIFICATIONS

Waterjets: DJ105 (Twin)


Engines: Cummins 6BTA 5.9M
315hp @ 2800 rpm
Gearboxes: Twin Disc MG 5075 SC
Vessel: 9.8m L.O.A
8.5m L.W.L
8.5 tonne
Performance: 33 knots

SeaArk, Ram series RHIB, for Force Protection Role.


Twin DOEN DJ105 waterjets propel this aluminium RHIB 9.8m designed and built by SeaArk, in
Arkansas USA. This vessel is primarily designed for Force Protection activities, which include
harbour and homeland defence, coastal surveillance, and special missions.

Power is provided by twin Cummins 6BTA’s 315hp diesel engines, which are coupled to the DOEN
waterjets through Twin Disc marine transmissions. A reduction ratio is used to optimise the waterjet
impeller selection and the gearbox also provides the vessel with disengagement and a back flushing
capability.

The DOEN DJ105 10.5-inch (267mm) diameter high volume axial flow impeller provides excellent
cruise capability and fuel economy with un-compromised top speed under varying load conditions.

The DOEN balanced steering nozzle gives fast, precise response with minimal input force. This is
simply controlled using a conventional manual hydraulic steering system with inboard cylinder ,
which is mechanically connected to the waterjets inboard steering tiller. This provides the vessel with
exceptional easy control at both high and low speeds. A simple mechanical tie bar is used to
connect the waterjets providing synchronized steering at all times.

The DJ105 waterjets are fitted with DOEN’s Jogstick Reverse System (JRS); an electro hydraulic
control system that provides non-follow up jog lever control of the waterjets reverse buckets. An
analogue indicator is used to show the reverse bucket position. This robust, simple and cost
effective system remains very popular with operators in remote and rugged use applications.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ105 Waterjet
Performance Reliability Simplicity

Case Study 129: Sea Truck

SPECIFICATIONS

Waterjets: DJ105 (Twin)


Engines: Cummins 6BTA 5.9M
315hp @ 2800 rpm
Gearboxes: N/A direct couple
Vessel: 12.0m L.O.A
10.3m L.W.L
7 tonne
Performance: 30 knots

More than 150 Sea Truck vessels work the river delta in Indonesia
Twin DOEN DJ105 waterjets propel these fiberglass and aluminium Sea Truck vessels. With several
operators involved in this business, Doen has provided more than 150 ship sets of equipment for this
application into this region. These vessels are designed specifically to provide reliable crew and
equipment transportation for the oil and gas industry in the shallow river delta regions where low
draft is paramount because of the shallow waters and submerged debris that has to be negotiated.

Power is provided by twin Cummins 6BTA 315hp diesel engines, which are directly coupled to the
DOEN waterjets. The DOEN DJ105 10.5-inch (267mm) diameter high volume axial flow impeller
provides excellent cruise capability and fuel economy with un-compromised top speed under varying
load conditions.

The DOEN balanced steering nozzle gives fast, precise response with minimal input force. This is
simply controlled using a conventional manual hydraulic steering system with inboard cylinder ,
which is mechanically connected to the waterjets inboard steering tiller. This provides the vessel with
exceptional easy control at both high and low speeds. A simple mechanical tie bar is used to
connect the waterjets providing synchronized steering at all times.

The DJ105 waterjets are fitted with DOEN’s Jogstick Reverse System (JRS); an electro hydraulic
control system that provides non-follow up jog lever control of the waterjets reverse buckets. An
analogue indicator is used to show the reverse bucket position. This robust, simple and cost
effective system remains very popular with operators in remote locations and heavy-duty
applications.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
100 SERIES

MODEL DJ110
- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ110 TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 300skW (400shp)


Maximum Rec. Power Sprint: up to 335skW (450shp) (A)
Maximum Rec Impeller speed: 3055rpm
Dry Weight: 175 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 30 kg
3
Loss of buoyancy 0.005m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 11 inch (280mm)
No of Stages/Configuration: Single Stage – Axial pump contruction
Standard Rotation: Anti-clockwise (Looking forward from stern)
Impeller Material: Cast CF8M Stainless Steel

Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Hydraulic cylinder actuation
Reverse duct material Cast ASTM A356 Aluminium Alloy

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearing: Angular contact Thrust Bearing
Lubrication Grease
Shaft Seal: Face type Mechanical Seal
Coupling Flange: Spicer “1550” Series
Shaft Angle Available in both 0O (DJ110Z) and 5O (DJ110)

Intake Body:
Material: Cast ASTM A356 Aluminium Alloy
Inspection Opening: Outboard
Intake Grate: Removable Stainless Steel Bars

Note (A): Requires application approval by DOEN Pacific


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice

Issued 07/11/2013
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ110 Tech spec 071113.doc
DJ110 PERFORMANCE CURVES
Input Power vs. rpm
Maximum rec. INPUT POWER: 335skW (450shp).
Maximum rec. INPUT SPEED: 3055rpm

350
450

300 400

350
250
IMPELLER RANGE
INPUT POWER (skW)

INPUT POWER (shp)


300

200
250

150 200

150
100

100

50
50

0 0
1600 1800 2000 2200 2400 2600 2800 3000 3200

INPUT SPEED (rpm)

NOTES: Standard IMPELLER RANGE shown.


Impeller options allow engine matching within this band.

Dynamic Thrust Curve

14

12
Minimum Speed

10
THRUST (kN)

350 skW
8
300 skW
250 skW
6
200 skW

150 skW
4
100 skW

0
10 15 20 25 30 35 40 45 50

VESSEL SPEED (Knots)

ISSUED: 21-07-06
T:\Documentation\DISTRIBUTOR PACK\Distributor Pack Master\Performance_Curves\Master\Performance_curves_DJ110_260808.doc
DJ110 Waterjet
Performance Reliability Simplicity

Case Study 119: Thursday Island Reef Pilot

SPECIFICATIONS

Waterjets: DJ110 (Twin)


Engines: Cummins 6CTA 8.3M
430hp @ 2600 rpm
Gearboxes: N/A direct couple
Vessel: 12.6m L.O.A
10.2m L.W.L.
9.2 tonnes
Performance: 35 knots

Launched in 1998, this pilot vessel is still going strong on her second set of engines

Launched in 1998 this aluminium RHIB 12.6m pilot vessel, propelled by twin DOEN DJ110
waterjets, operates in the warm tropical waters around Thursday Island off the far North Australian
coast. During this time it has logged more than 15,000 hours and has provided exceptional reliability
at all times.

Originally launched with Volvo 420hp diesels these engines were subsequently replaced by twin
Cummins 6CTA 8.3M 430hp diesels after many years of hard work. The current engines are direct
coupled to the DOEN DJ110 11.0-inch (279.5mm) diameter high volume axial flow impellers. The
waterjet units provides excellent cruise capability and fuel economy with un-compromised top speed
under arduous sea and varying load conditions; all of which are extremely important for a pilot
vessel.

The DOEN balanced steering nozzle gives fast, precise response with minimal input force. This is
simply controlled using a conventional manual hydraulic steering system with inboard cylinder ,
which is mechanically connected to the waterjets inboard steering tiller. This provides the vessel with
exceptional easy control at all speeds and especially when maneuvering alongside a moving ship for
pilot transfer. both high and low speeds. A simple mechanical tie bar is used to connect the
waterjets providing synchronized steering at all times.

The DJ110 waterjets are fitted with DOEN’s Jogstick Reverse System (JRS); an electro hydraulic
control system that provides non-follow up jog lever control of the waterjets reverse buckets. An
analogue indicator is used to show the reverse bucket position. This robust, simple and cost
effective system remains very popular with operators in remote and rugged use applications.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ110 Waterjet
Performance Reliability Simplicity

Case Study 120: U.S. Navy RIB Tender

SPECIFICATIONS

Waterjets: DJ110Z (Twin)


Engines: Cummins QSB-380
380hp @ 3000 rpm
Gearboxes: Twin Disc MG5075
Vessel: 11.0m L.O.A
10.0m L.W.L
8.5 tonne
Performance: 36 knots

11m Standard Navy R.I.B.


Twin DOEN DJ110 waterjets propel this 11.0m aluminium RHIB. Since 2003 more than sixty units
of this ongoing US Navy spec. vessel have been built by both Willard Marine and Zodiac Hurricane
to U.S. Navy Standards. This version of the 11m Standard Navy RIB makes a comfortable and fast
patrol boat providing protection for the crew during long patrols.

The DOEN DJ110Z 11.0-inch (279.5mm) diameter high volume axial flow impeller provides excellent
cruise capability and fuel economy with un-compromised top speed under varying load conditions

Power is provided by twin Cummins QSB 380hp diesel engines, which are coupled to the DOEN
waterjets through Twin Disc marine transmissions. A reduction ratio is used to optimise the waterjet
impeller selection and the gearbox also provides the vessel with disengagement and a back flushing
capability.

The DOEN balanced steering nozzle gives fast, precise response with minimal input force. This is
simply controlled using a conventional manual hydraulic steering system with inboard cylinder ,
which is mechanically connected to the waterjets inboard steering tiller. This provides the vessel with
exceptional easy control at both high and low speeds. A simple mechanical tie bar is used to
connect the waterjets providing synchronized steering at all times.

The DJ110 waterjets are fitted with DOEN’s Jogstick Reverse System (JRS); an electro hydraulic
control system that provides non-follow up jog lever control of the waterjets reverse buckets. An
analogue indicator is used to show the reverse bucket position. This robust, simple and cost
effective system remains very popular with operators in remote and rugged use applications.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
100 SERIES

MODEL DJ120
- Product Bulletin

- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ120 Waterjet
Performance Reliability Simplicity

Product Bulletin

SPECIFICATIONS

Horsepower: Up to: 510hp cont.


600hp sprint

Vessel Size: Single: 23-30’ (7-9m)


Twin: 30-43’ (9-13m)

Vessel AUW: Single: 6t (13,200lbs)


Twin: 12t (26,400lbs)

• The DJ120 transom mount 12.2inch (310mm) waterjet meets Doen’s key design criteria of high
performance, reliability and simplicity of construction and maintenance
• This compact and efficient axial flow waterjet delivers superior performance at speeds up to 45+
knots with impeller options to provide enhanced low speed and high bollard pull operation
• Construction comprises Stainless Steel and heavy-duty powdercoated Aluminum components
protected with an anode anti-corrosion system. The transom mounting and very low profile of the
waterjet ensure minimal intrusion into valuable onboard space
• Modular construction has allowed the DJ120 to be extremely robust, lightweight, compact and
simple to maintain and repair. The heavy-duty main shaft and bearings assist in providing long
life and trouble-free operation
• Fully integrated hydraulic system with in built cooling, steering and reverse cylinders bulkhead
mounted and all connections inboard and protected from corrosion
• Hydraulic rotary servo control (RSC) gives proportional, position sensing, control of the reversing
bucket via a standard 3” (75mm) stroke Morse 33C cable

• Optional inboard inspection hatch for vessels operating in waters with dangerous marine life

For the ultimate in docking control and low speed maneuvering the
DJ120 can be fitted with Doen’s eDOCK joystick control. This
system can also be interfaced with electronic vessel controls such
as autopilots and dynamic positioning systems

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way, Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ120 TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 380skW (510shp)


Maximum Rec. Power Sprint: up to 447skW (600shp) (A)
Maximum Rec Impeller speed: 2800rpm
Dry Weight: 225 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 45 kg
3
Loss of buoyancy 0.006m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 12.2 inch (310mm)
No of Stages/Configuration: Single Stage – Axial pump construction
Standard Rotation: Anti-clockwise (Looking forward from stern)
Impeller Material: Cast CF8M Stainless Steel

Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Hydraulic cylinder actuation
Reverse duct material Cast ASTM A356 Aluminium Alloy

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearing: Angular contact Thrust Bearing
Lubrication Grease
Shaft Seal: Face type Mechanical Seal
Coupling Flange: SAE Ø150 – 8Holes
Shaft Angle 0O

Intake Body:
Material: Cast ASTM A356 Aluminium Alloy
Inspection Opening: Outboard
Intake Grate: Removable , Bar type

Note (A): Requires application approval by DOEN Pacific


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice

Issued 07/11/2013
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ120 Tech spec 071113.doc
DJ120 PERFORMANCE CURVES
Input Power vs. rpm
Maximum rec. INPUT POWER: 380skW (510shp).
Maximum rec. INPUT SPEED: 2800rpm
400

500
350

300 400
IMPELLER RANGE
INPUT POWER (skW)

INPUT POWER (shp)


250

300
200

150 200

100

100

50

0 0
1400 1600 1800 2000 2200 2400 2600 2800

INPUT SPEED (rpm)

NOTES: Standard IMPELLER RANGE shown.


Impeller options allow engine matching within this band.

Dynamic Thrust Curve


16

14
Minimum Speed

12
400 skW

10 350 skW
THRUST (kN)

300 skW
8
250 skW

6
200 skW

150 skW
4
100 skW

0
10 15 20 25 30 35 40 45

VESSEL SPEED (Knots)

ISSUED: 21-07-06
T:\Documentation\DISTRIBUTOR PACK\Distributor Pack Master\Performance_Curves\Master\Performance_curves_DJ120_260808.doc
DJ120 Waterjet
Performance Reliability Simplicity

Case Study 128: Hel-a-va Jet – Thrill Ride Boat

SPECIFICATIONS

Waterjets: DJ120Z (Twin)


Engines: Yanmar 6LY3AM-STP
337hp @ 3100rpm
Gearboxes: ZF280-1
Vessel: 10.1m L.O.A
9.0m L.W.L
5.6tonne
Performance: 45 knots

Third in a series of hard working thrill ride boats from Australia’s Calibre Marine
The brief for this boat was full-throttle hard-turning operation, 7 days a week all year round, up to 45
knot performance with 12 passengers, Captain and a full load of fuel. This boat gets put through a
series of full throttle, hard turning, spin and crash stop maneuvers during every one of the many 20
minute rides it takes passengers on every day.
A pair of Doen DJ120 jets, coupled via ZF transmissions, to Yanmar 337hp engines are ideally
suited to the task. The 310mm diameter, high volume axial flow impellers, providing the immediate
high thrust that is needed even under extreme acceleration, white water and hard cornering
conditions.
The DOEN balanced steering nozzle gives fast, precise response with minimal input force allowing
simple light duty steering system to be used. An electric power steering system is used to provide
small turn ratio’s with little effort. The heart of the package is the microprocessor controlled pump
unit which senses loads and instantly delivers flow and pressure when loads are applied, reverting to
minimum current draw when no load is sensed. This provides the vessel with precise control for the
quick and aggressive maneuvers that this boat has to perform many times in daily operations

The DJ120 waterjets are fitted with DOEN’s Rotary Servo Control (RSC), which is an proportional
hydraulic control system providing simple and exact follow up control of the waterjets reverse
buckets, by conventional lever. This system has fully integrated hydraulics with in built cooling;
bulkhead mounted steering and reverse cylinders and all connections inboard and protected from
corrosion. This system interfaces with the standard Yanmar engine control system providing a
simple single lever throttle and reverse bucket control.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ120 Waterjet
Performance Reliability Simplicity

Case Study 131: Eco Tourisism Vessel

SPECIFICATIONS

Waterjets: DJ120Z (single)


Engines: Yanmar 6LY3AM-UTP
380hp @ 3100rpm
Gearboxes: ZF280-1
Vessel: 9.0m L.O.A
8.0m L.W.L
4.8 tonne
Performance: 36 knots

Another hard working tourism boat from Australia’s Calibre Marine


This aluminium 9.0m monohull, propelled by a single DOEN DJ120 waterjet, is the first of a new and
innovative vessel design to take passengers on day and night time rides through spectacular eco-
sensitive areas. Built by Calibre Marine in South Australia, the vessel was designed specifically to
transport up to 12 paying passengers quickly and efficiently across open water to the tourist area.
Then, using its shallow draft capability navigate and maneuver through the eco-sensitive shallow
mangrove areas.
A DOEN DJ120 jet, coupled via ZF transmissions, to the Yanmar 380hp engine is ideally suited to
the task. The 310mm diameter, high volume axial flow impellers, provides this vessel with a 36knot
top speed and cruise efficient cruise capability at full load. The high volume pump ensures full
control and excellent maneuverability even at low engine idle when exploring shallow waters.
The DOEN balanced steering nozzle gives fast, precise response with minimal input force allowing
simple light duty steering system to be used. An electric power steering system is used to provide
small turn ratio’s with little effort. The heart of the package is the microprocessor controlled pump
unit which senses loads and instantly delivers flow and pressure when loads are applied, reverting to
minimum current draw when no load is sensed. This provides the vessel with precise control for the
quick and aggressive maneuvers that this boat has to perform many times in daily operations
The DJ120 waterjet is fitted with DOEN’s Rotary Servo Control (RSC), which is an proportional
hydraulic control system providing simple and exact follow up control of the waterjets reverse
buckets, by conventional lever. This system has fully integrated hydraulics with in built cooling;
bulkhead mounted steering and reverse cylinders and all connections inboard and protected from
corrosion. This system interfaces with the standard Yanmar engine control system providing a
simple single lever throttle and reverse bucket control.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
100 SERIES

MODEL DJ130
- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ130 TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 410skW (550shp)


Maximum Rec. Power Sprint: up to 450skW (600shp) (A)
Maximum Rec Impeller speed: 2585rpm
Dry Weight: 295 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 65 kg
3
Loss of buoyancy 0.015m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 13 inch (330mm)
No of Stages/Configuration: Single Stage – Axial pump construction
Standard Rotation: Anti-clockwise (Looking forward from stern)
Impeller Material: Cast CF8M Stainless Steel

Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Hydraulic cylinder actuation
Reverse duct material Cast ASTM A356 Aluminium Alloy

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearing: Angular contact Thrust Bearing
Lubrication Grease
Shaft Seal: Face type Mechanical Seal
Coupling Flange: Spicer “1600” Series
O O
Shaft Angle Available in both 0 (DJ130Z) and 5 (DJ130)

Intake Body:
Material: Cast ASTM A356 Aluminium Alloy
Inspection Opening: Outboard
Intake Grate: Removable Stainless Steel Bars

Note (A): Requires application approval by DOEN Pacific


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice

Issued 07/11/2013
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ130 Tech spec 071113.doc
DJ130 PERFORMANCE CURVES
Input Power vs. rpm
Maximum rec. INPUT POWER: 225skW (300shp).
Maximum rec. INPUT SPEED: 3600rpm
450 600

400

500
350

300
INPUT POWER (skW)

400

INPUT POWER (shp)


IMPELLER RANGE
250

300
200

150 200

100
100
50

0 0
1200 1400 1600 1800 2000 2200 2400 2600

INPUT SPEED (rpm)

NOTES: Standard IMPELLER RANGE shown.


Impeller options allow engine matching within this band.

Dynamic Thrust Curve

20

15
M inimum Speed
THRUST (kN)

10 4 0 0 skW
3 50 skW
3 0 0 skW
2 50 skW
2 0 0 skW
5 150 skW

10 0 skW

0
10 15 20 25 30 35 40 45 50

VESSEL SPEED (Knots)

ISSUED: 21-07-06
T:\Documentation\DISTRIBUTOR PACK\Distributor Pack Master\Performance_Curves\Master\Performance_curves_DJ130_260808.doc
DJ130 Waterjet
Performance Reliability Simplicity

Case Study 104: Johor Port Pilot Boat

SPECIFICATIONS

Waterjets: DJ130 (Twin)


Engines: Cummins 6BTM3
315hp @ 2800 rpm
Gearboxes: ZF 220
Vessel: 12.4m L.O.A
11.2m L.W.L
9.8 tonne
Performance: 30 knots

A fast and reliable workhorse operating in Malaysian waters


Launched in 2002 this 12.4m pilot vessel, propelled by twin DOEN DJ130 waterjets, operates in the
waters of Malaysia. This boat commonly works more than 12 hours per day, and has been
operating continuously with only minimal maintenance required.
Power is provided by twin Cummins 6BTM3, 315hp diesels coupled to DOEN waterjets through ZF
marine transmissions. A reduction ratio is used to optimise the waterjet impeller selection and the
gearbox also provides the vessel with disengagement and a back flushing capability. The DOEN
DJ130, 13.0-inch (330mm) diameter high volume axial flow impellers provide excellent cruise
capability and fuel economy with un-compromised top speed under arduous sea and varying load
conditions; all of which are extremely important for a pilot vessel.

The DOEN balanced steering nozzle gives fast and precise response. These are controlled using a
conventional helm power assisted hydraulic steering system. Inboard cylinders are mechanically
connected to the waterjets inboard steering tiller. This provides the vessel with exceptional easy
control at all speeds and especially when maneuvering alongside a moving ship for pilot transfer.
both high and low speeds. A simple mechanical tie bar is used to connect the waterjets providing
synchronized steering at all times.

The DJ130 waterjets are fitted with DOEN’s Jogstick Reverse System (JRS); an electro hydraulic
control system that provides non-follow up jog lever control of the waterjets reverse buckets. An
analogue indicator is used to show the reverse bucket position. This robust, simple and cost
effective system remains very popular with operators in remote and rugged use applications.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ130 Waterjet
Performance Reliability Simplicity

Case Study 114: Utility Response Boat

SPECIFICATIONS

Waterjet: DJ130 (Single)


Engine: Caterpillar 3126
400hp @ 2800 rpm
Gearbox: Twin Disc MG5075 SC
Vessel: 9.14m L.O.A
8.22m L.W.L
7 tonne
Performance: 27 knots

A tough, high speed response boat for Police use.


A DOEN DJ130 waterjet propels this aluminium RHIB 9.14m designed and built by SeaArk, in
Arkansas USA. This vessel was built for use by the Security Police whose activities include harbour
patrol, homeland defence and surveillance activities.
The DOEN DJ130, 13.0-inch (330mm) diameter high volume axial flow impeller provides this vessel
with an excellent cruise performance; allowing long range patrols at reduced fuel consumption with
high top speed capability under all load conditions. Additionally the large diameter pumps ensures
high thrust at low speed and high bollard pull which is essential for this vessels towing capability.
Power is provided by a single CAT 3126 coupled to the DOEN waterjet through a Twin Disc marine
transmission. A reduction ratio is used to optimise the waterjet impeller selection and the gearbox
also provides the vessel with disengagement and a back flushing capability.
The DOEN balanced steering nozzle gives fast, precise response with minimal input force. This is
simply controlled using a conventional manual hydraulic steering system with inboard cylinder ,
which is mechanically connected to the waterjets inboard steering tiller. This provides the vessel with
exceptionally easy control at both high and low speeds.

The DJ130 waterjet is fitted with an electronic control system. This fully electronic control provides
single lever function which combines control of the engine throttle and waterjet reverse bucket into
one simple and reliable system. The reverse function provides full follow up control of the reverse
bucket by way of the jet mounted hydraulic system incorporating a proportional solenoid valve.
Control of the marine transmission is by way of separate, simple to use, touch pad.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
100 SERIES

MODEL DJ140HP
- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ140HP TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 560skW (750shp)


Maximum Rec. Power Sprint: up to 670skW (900shp) (A)
Maximum Rec Impeller speed: 2250rpm
Dry Weight: 430 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 95 kg
3
Loss of buoyancy 0.105m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 380mm
No of Stages/Configuration: Single Stage – Axial pump construction
Standard Rotation: Anti-clockwise (Looking forward from stern)
Impeller Material: Cast CF8M Stainless Steel

Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Hydraulic with twin hydraulic cylinder actuation
Reverse duct material Cast ASTM A356 & 5083 grade plate Aluminium

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearings: Spherical roller Thrust Bearing
Spherical roller Radial Bearing
Lubrication Oil lubrication
Shaft Seal: Face type Mechanical Seal
Coupling Flange: GWB (DIN) Series to suit application
Shaft Angle 0 degrees standard - Custom shaft angles available

Intake Body:
Material: 5083 grade Aluminium
Inspection Opening: Inboard
Intake Grate: Removable Stainless Steel Bars

Note (A): Requires application approval by DOEN Pacific.


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice
Issued 07/11/2013
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ140HP Tech spec 071113.doc
DJ140HP PERFORMANCE CURVES
Input Power Vs. rpm
Maximum rec INPUT POWER: 560skW (750shp)
Maximum rec. INPUT SPEED : 2250 rpm

25

Minimum Speed

20
700 skW

15 600 skW
Thrust (KN)

500 skW

400 skw

10
300 skW

200 skW

5
100 skW

0
10 15 20 25 30 35 40 45 50
VESSEL SPEED- (Knots)

NOTES: Standard IMPELLER RANGE shown.


mpeller options allow engine matching within this band

Dynamic Thrust Curve

25

Minimum Speed

20
700 skW

15 600 skW
Thrust (KN)

500 skW

400 skw

10
300 skW

200 skW

5
100 skW

0
10 15 20 25 30 35 40 45 50
VESSEL SPEED- (Knots)
ISSUED: 12-10-12
T:\Documentation\DISTRIBUTOR PACK\MASTER Files\100 Series Folio\DRAFT MATERIAL\P-curves_DJ140HP.doc
DJ140HP Waterjet
Performance Reliability Simplicity

Case Study 133: Multipurpose Fast Craft

SPECIFICATIONS

Waterjet: DJ140HP x2
Engine: MAN R6-800
588 bkW @ 2300 rpm
Gearbox: Direct Couple
Vessel: 16.7m L.O.A
13.4m LWL
16.6 tonne (laden)
Performance: 41 knots (laden)
44 knots (light)

RUSSIAN COAST GUARD – 16.7m Multipurpose Fast Craft


This 16.7m fiberglass vessel has been built for the Russian Coast Guard. It is powered by twin MAN
R6-800 diesel engines direct coupled to DOEN DJ140HP waterjets. Designed for high-speed patrol
and sea rescue activities this vessel has fully enclosed cabin with forward accommodation and
sleeping for crew.

The DJ140HP is a 380mm diameter single stage compact high performance waterjet that uses
Doen’s latest impeller technology that delivers mixed flow type, high-speed performance, within an
axial build. This approach combines the key benefits of excellent high-speed efficiency with superior
cavitation margins and efficiency at lower speeds and cruise conditions. This waterjet model
incorporates many innovative features that enhance its application into high-speed craft such as the
lightweight fabricated intake tunnel, providing scope for design customization and efficiency
optimisation

Each waterjet has its own fully integrated hydraulic system to operate the waterjet reverse and
steering functions. Jet driven hydraulic pumps supply fluid power to the jet mounted hydraulic valve
bank. All of the hydraulic equipment including reverse cylinders, steering cylinders and hydraulic
lines are mounted inboard.

The vessel is fitted with Doen’s ECS-100 Control System with eDOCK joystick control. This
electronic control system provides primary control of engine throttle and the waterjet steering and
reverse functions. A single joystick lever provides combined bucket and throttle control with steering
by conventional helm wheel in cruise mode and in docking mode this same joystick provides a full
vectored control of the waterjets steering, reverse and engine throttle function for precise and
intuitive low speed maneuvering control.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
100 SERIES

MODEL DJ170HP
- Product Bulletin

- Technical Specifications

- General Arrangement Drawing

- Impeller Power Curve

- Dynamic Thrust Curve

- Case Study

Performance Reliability Simplicity


Performance Reliability Simplicity
DJ170HP Waterjet
Performance Reliability Simplicity

Product Bulletin

SPECIFICATIONS

Horsepower: Up to: 1150hp cont.


1250hp sprint

Vessel Size: Single: 30-43’ (9-13m)


Twin: 43-65’ (13-20m)

Vessel AUW: Single: 12t (26,400lbs)


Twin: 26t (57,300lbs)

• The D170HP 17inch (431mm) waterjet meets Doen’s key design criteria of high performance,
reliability and simplicity of construction and maintenance
• This compact and efficient axial flow waterjet delivers superior performance at speeds up to 45+
knots with impeller options to provide enhanced low speed and high bollard pull operation
• Construction comprises Stainless Steel and heavy-duty powdercoated Aluminum components
protected with an anode anti-corrosion system. The fabricated Aluminum duct is typically 30%
lighter than a cast duct, and can be welded directly into Aluminum boats
• Modular construction has allowed the DJ170HP to be lightweight compact and simple to
maintain. The heavy-duty main shaft and bearings assist in providing long life and trouble-free
operation
• Completely inboard mounted, fully integrated, hydraulic system with in built cooling. Standard
hydraulic rotary servo control (RSC) gives proportional, position sensing, control of the reversing
bucket via a standard 3” (75mm) stroke Morse 33C cable
• Power steering systems and other optional electric and electronic control systems are available
and can be integrated with vessel and engine controls

For the ultimate in docking control and low speed maneuvering the
DJ170HP can be fitted with Doen’s eDOCK joystick control. This
system can also be interfaced with electronic vessel controls such
as autopilots and dynamic positioning systems

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ170HP TECHNICAL SPECIFICATIONS

UNIT DETAILS

Maximum Rec. Power Continuous: up to 750skW (1000shp)


Maximum Rec. Power Sprint: up to 930skW (1250shp) (A)
Maximum Rec Impeller speed: 1975rpm
Dry Weight: 510 kg (complete waterjet including jet mounted hydraulic items)
Entrained Water: 140 kg
3
Loss of buoyancy 0.140 m (duct volume within hull bound)
Corrosion Protection: Cathodic with Anodes
Design Standard: To international authority standards

CONSTRUCTION DETAILS
Impeller:
Diameter: 17 inch (432mm)
No of Stages/Configuration: Single Stage – Axial pump construction
Standard Rotation: Anti-clockwise (Looking forward from stern)
Impeller Material: Cast CF8M Stainless Steel
Pump Assembly:
Impeller Casing Material: Cast ASTM A356 Alum. Alloy with stainless steel liner
Discharge Nozzle Material: Cast ASTM A356 Alum. Alloy

Steering System:
Description Balanced nozzle
Operation Inboard tiller actuation
Steering Bowl/Nozzle Material: Cast ASTM A356 Aluminium Alloy

Reverse System:
Description Split Duct Type – “High Thrust”
Operation Hydraulic with Inboard Cylinder Actuation
Reverse duct material Cast ASTM A356 & 5083 grade plate aluminium

Shaft Assembly:
Main Shaft Material: Stainless Steel Grade SAF 2205
Rear Bearing: Water Lubricated Cutlass Bearing
Main Bearing: Spherical roller Thrust Bearing
Spherical roller Bearing - Radial
Lubrication Oil lubrication
Shaft Seal: Face type Mechanical Seal
Coupling Flange: GWB series to suit application
Shaft Angle 0 degrees

Intake Body:
Material: 5083 grade plate aluminium
Inspection Opening: Inboard
Intake Grate: Removable Stainless Steel Bars

Note (A): Requires application approval by DOEN Pacific.


Due to our policy of continuous Research & Development, we reserve the right to change the specifications without notice
Issued 07/11/13
T:\SALES DOCUMENTATION\Tech Specs\MASTER\DJ170HP Tech spec 071113.doc
DJ170HP PERFORMANCE CURVES
Input Power vs. rpm
Maximum rec. INPUT POWER: 855skW (1150shp).
Maximum rec. INPUT SPEED: 1975rpm
900 1200

800

1000
700

600 800
INPUT POWER (skW)

INPUT POWER (shp)


IMPELLER RANGE

500

600
400

300 400

200
200
100

0 0
1000 1200 1400 1600 1800 2000
INPUT SPEED (rpm)

NOTES: Standard IMPELLER RANGE shown.


Impeller options allow engine matching within this band.

Dynamic Thrust Curve

35

30

M inimum Speed

25 1000 skW

900 skW
THRUST (kN)

20 800 skW
700 skW
600 skW
15
500 skW
400 skW
10 300 skW

200 skW

0
10 15 20 25 30 35 40 45 50

VESSEL SPEED (Knots)

ISSUED: 21-07-06
T:\Documentation\DISTRIBUTOR PACK\Distributor Pack Master\Performance_Curves\Master\Performance_curves_DJ170HP_260808.doc
DJ170HP Waterjet
Performance Reliability Simplicity

Case Study 125: Fast Patrol Boat

SPECIFICATIONS

Waterjets: DJ170HP (Twin)


Engines: CAT C18
747kW @ 2300 rpm
Gearboxes: ZF 550
Vessel: 15.1m L.O.A
13.4m L.W.L
19.5 tonne
Performance: 45 knots

A high speed Aluminium monohull operating in the Red Sea off Saudi Arabia
DOEN DJ170HP waterjets propels this aluminium 15.1m monohull designed and built to BV Class
Rules by NGV Tech in Malaysia. This vessel is one of five built for use by a Saudi Arabian Security
Company that provides harbour patrol and surveillance activities for oil company asset protection.
Power is provided by twin CAT 747kW diesel engines, which are coupled to the DOEN waterjets
through ZF marine transmissions. A reduction ratio is used to optimise the waterjet impeller selection
and the gearbox also provides the vessel with disengagement and a back flushing capability.
The DOEN 17.0-inch (432mm) diameter high volume axial flow impellers provide excellent cruise
capability allowing long range patrol at reduced fuel consumption whilst delivering an un-
compromised top speed of 45 knots.
The DOEN balanced steering nozzle gives fast and precise response. These are controlled using a
conventional helm power assisted hydraulic steering system. Inboard cylinders are mechanically
connected to the waterjets inboard steering tiller. This provides the vessel with exceptional easy
control at all speeds and especially when maneuvering around rigs and alongside other vessels. A
simple mechanical tie bar is used to connect the waterjets providing synchronized steering at all
times.
The DJ170HP waterjets are fitted with an electronic control system. This fully electronic control
provides single lever function, which combines control of the engine throttle and waterjet reverse
bucket into one simple and reliable system. The reverse function provides full follow up control of
the reverse bucket by way of the jet mounted hydraulic system incorporating a proportional solenoid
valve. Control of the marine transmission is by way of separate, simple to use, touch pad.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DJ170HP Waterjet
Performance Reliability Simplicity

Case Study 126: Water Taxi

SPECIFICATIONS

Waterjet: DJ170HP x2
Engine: CAT C18
533kW @ 2100 rpm
Gearbox: ZF 550
Vessel: 18.5m L.O.A
16.3m LWL
22 tonne
Performance: 25 knots

Five Nigel Gee 18.5m Water Taxis for service in Nigeria


Estaleiros Navais de Peniche yard on Portugal’s Atlantic Coast built five of these BMT Nigel Gee
designed 18.5m catamarans ordered for a Rivers State Water Taxi Service in Nigeria to carry up to
70 passengers. The vessels are used to provide transport to remote riverine regions where low draft
was required. In these regions there is extensive oil and gas industry but little or poorly developed
road infrastructure exists to provide access.
Power is provided by twin CAT 533kW diesel engines, which are coupled to the DOEN waterjets
through ZF marine transmissions. A reduction ratio is used to optimise the waterjet impeller selection
and the gearbox also provides the vessel with disengagement and a back flushing capability.
The DOEN 17.0-inch (432mm) diameter high volume axial flow impellers provide highly efficient
propulsion that delivers excellent cruise performance and extended range in this application under
all load conditions.
The DOEN balanced steering nozzles are controlled using a conventional helm power assisted
hydraulic steering system. Inboard cylinders are mechanically connected to the waterjets inboard
steering tiller. This provides the vessel with simple and easy control at all speeds and especially
when docking. A simple mechanical tie bar is used to connect the waterjets providing synchronized
steering at all times.
The DJ170HP waterjets are fitted with DOEN’s Rotary Servo Control (RSC), which is a proportional
hydraulic control system providing simple and exact follow up control of the waterjets reverse
buckets, by conventional lever. This system has fully integrated hydraulics with in built cooling;
bulkhead mounted steering and reverse cylinders and all connections inboard and protected from
corrosion. Conventional control levers using push pull cables operate this system.

DOEN PACIFIC PTY. LTD. Tel: +61 3 9587 3944


33 Venture Way Braeside 3195 Fax: +61 3 9587 3179
Victoria, Australia Email: inquiries@doen.com

www.doen.com
DOEN WATERJETS
33 VENTURE WAY
BRAESIDE
VICTORIA, 3195
AUSTRALIA
TEL: + 613 9587 3944
FAX: + 613 9587 3179 www.doen.com

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