Unit-2: Distillation: Boiling point diagram, Azeotropes-
types, Partial vaporization and condensation and Relative
volatility, flash distillation and differential distillation, Steam
distillation, Azeotropic distillation and Extractive distillation.
   What is distillation?
Separation of components of solution
Distribution of substance between gas and vapor phase
Distillation is used to separate liquids from nonvolatiles, as in the
separation of alcoholic liquors from fermented materials,
separation of two or more liquids having different boiling points, as in
the separation of gasoline, kerosene, and lubricating oil from crude
oil.
 Evaporation- complete solvent removal
 Distillation – volatiles separation
 Absorption – Dissolution in gas phase, not in pure form
                                                           Volatile
                                                           component to
                                       Volatile+non-       condensation
                            Heat
                                       volatile
 How distillation differs?
Absorption – New phase
Distillation - New phase differs only in heat content, chemically similar
to the original phase
Disadvantage ! – Sometimes the chemical similarity gets closer make
separation impossible
Vapor liquid equilibrium
P-T-C phase diagram
Assumption:
Homogenous solution
No azeotrope formation
Binary mixture
A is more volatile
VPA>VPB at any temperature
      T-x-y diagram
Ease of separation, difference in
vapor and liquid composition
                   Relative volatility
α should be higher for easier separation
α =1, no separation possible
Effect of
pressure
      Ideal solutions-Raoult’s Law
                      Vapor pressure of
                      pure component
Equilibrium partial
pressure
PA*
Pt
For A
        For B
Deviations from ideality Positive
                             < Pt Positive deviation
        Ideal                        Mixture pressure
                                    Raoult’s law valid at higher
                                    concentrations
              Min. boiling azeotrope – Positive
                          deviation
Larger positive deviation from ideality
Closely spaced vapor pressures
Total pressure curves present a maximum
      V
                  y =x
          Vapor          y<x
y>x
                                   Boiling at D / H
Changes with pressure ( T and C)
heteroazeotrope
Completely insoluble components
Vapor pressure of one not influenced by other
True vapor pressure is exerted at any temperature by the components
                             High boiling compounds can be separated at low
                             temperatures
                             Heat requirement
                  *
                      t
solution   (VP)
           pure
For A
        For B
  Deviations from ideality    Positive
                             < Pt Positive deviation
Ideal                               Mixture pressure
                                   Raoult’s law valid at higher
                                   concentrations
      Min. boiling azeotrope – Positive deviation
Larger positive deviation from ideality
Closely spaced vapor pressures
Total pressure curves present a maximum
      V
                  y =x
          Vapor          y<x
y>x
                                   Boiling at D / H
Changes with pressure ( T and C)
heteroazeotrope
Completely insoluble components
Vapor pressure of one not influenced by other
True vapor pressure is exerted at any temperature by the components
                             High boiling compounds can be separated at low
                             temperatures
                             Heat requirement
Negative deviations from
ideality
Acetone-Chloroform, 1 atm
HCl-H2O, 11.1 mole% HCl 110
C, 1 atm
                                        Heat of solution
   Specific heat
 For sat. liquids, tL is bubble point
Sat. vapor enthalpy, at dew point
HM,ZM       HN,ZN
               N
    M   P
 A is immiscible with water, Feed contains A and traces of non-volatiles
when m A moles of A is volatilized by m B moles of steam
                            mA   Ex A PAv
                               
                            mB P  Ex A PAv
 Feed is a mixture of A and C, which form ideal solution , insoluble in water, C is non-
 volatile
 If mAi is initial moles of A and mAf is final number of moles
 when m A moles of A is volatilized by m B moles of steam
                      mA   Ex A PAv
                         
                      mB P  Ex A PAv
    dmA            EmA PAv                    EmA PAv                   EmA PAv
        mB                        mB                      mB
     dt      P(mA  mc )  EmA PAv      PmA  Pmc  EmA PAv      mA ( P  EPAv )  Pmc
mA ( P  EPAv )  Pmc    P         Pmc
              v
                           v
                              1
       EmA PA           EPA       EmA PAv
               Pmc
 P  EPAv 
               mA
Y*=xD
               ( x(1  y*))  y *(1  x)
               x   xy*  y *(1  x)
               x  y *[(1  x)   x]
                          x            x
              y*                 
                     (1  x)   x (  1) x  1
x         y
     0              0
    0.2       0.384615
    0.4          0.625
    0.6       0.789474
    0.8       0.909091
     1              1
  1
0.8
0.6
yD*=0.5
0.4
                          Xf=0.4
0.2
                Xw=0.3
  0
      0   0.2            0.4       0.6   0.8   1
  1
0.8
          Slope=-W/D= -0.8
0.6
yD*=0.5
0.4
                              Xf=0.4
0.2
                    Xw=0.3
  0
      0      0.2             0.4       0.6   0.8   1
F=50 kmol; Acetone in feed= 50 * 0.35=17.5 kmole acetone
Amount vaporized from feed liquid = 50 * 35= 17.5 kmoles=D
F=D+W
50=17.5+W
W=32.5
-W/D=32.5/17.5 = 1.86
           12000
                                                    Hg vs y
           10000
           8000
           6000
Enthalpy
           4000
           2000                                  HL vs x
                                                                                    x and y
               0
                   0   0.1   0.2     0.3   0.4    0.5   0.6   0.7   0.8   0.9        1
              1
             0.9
             0.8
             0.7
y            0.6                   Slope = -1.86
             0.5
             0.4
             0.3
             0.2
             0.1
                                                                                x
              0
                   0   0.1   0.2     0.3   0.4    0.5   0.6   0.7   0.8   0.9        1
          12000
          10000
          8000
          6000
          4000
          2000
              0
                  0   0.1   0.2   0.3   0.4   0.5   0.6   0.7   0.8   0.9   1
             1
            0.9
            0.8
0.77=xD
            0.7
            0.6
            0.5
            0.4
            0.3
            0.2
            0.1
Xw=0.1                                  Xf=0.35
             0
                  0   0.1   0.2   0.3   0.4   0.5   0.6   0.7   0.8   0.9   1
          12000
          10000
          8000
                                              4
          6000
                            6                                           3
          4000
          2000
                                            5
              0
              10      0.1       0.2   0.3   0.4       0.5   0.6   0.7   0.8   0.9   1
             1
            0.9
            0.8                                   2
0.77=xD
            0.7
            0.6
            0.5
            0.4
            0.3
            0.2
            0.1
Xw=0.1                                      Xf=0.35
             0
                  0   0.1       0.2   0.3   0.4       0.5   0.6   0.7   0.8   0.9   1
Binary mixtures   Vapor yD
AT equilibrium
                        Liquid xw
                     Equilibrium
                  Rayleigh
                  equation
Equilibrium data, The BP of A and B are 98.4 and 125.6 C respectively. Choose any 5
temp in between this range, and find the VP for pre components at these temperature,
then find x and y* using Raoult's law at 1 atm.
 T        PA       PB        x         y*          α
                                                           F=100 mols
98.4     760       333       1          1       2.282282
                                                           zf= 0.5
105      940       417    0.655832   0.81116    2.254197   D=60 mol
110      1050      484    0.487633   0.673703   2.169421   W=100-60 = 40 mol
115      1200      561    0.311424   0.491722   2.139037   -(W/D) = (-40/60) = -0.667
120      1350      650    0.157143   0.279135   2.076923
125.6    1540      760       0          0       2.026316
 1
                                                    dy/dx=-0.667
0.9
                                                    dx=0.1
                                                    dy= 0.0667
0.8
0.7
0.6       yD = 0.59
                                                    0.0667
0.5                                Feed
0.4                                                 From Table T is in
                                                    between 110 and 115
0.3                                                 C, interpolation
                                                    For 5 C T difference,
0.2                                                 diff. in y is 0.181
                                                    For diff. in y of 0.8,
0.1                                                 diff in T is + 2.22 C
                                                    Therefore T is 112.22
                        xW =0.38
 0
      0           0.2        0.4    0.6   0.8   1
    Generate equilibrium data, The BP of A and B are 98.4 and 125.6 C respectively. Choose
    any 5 temp in between this range, and find the VP for pre components at these
    temperature, then find x and y* using Raoult's law at 1 atm.
T            PA          PB         x              y*              α
                                                                                  F=100 mols
      98.4        760         333             1               1        2.282282
                                                                                  zf= 0.5
       105        940         417       0.655832         0.81116       2.254197   D=60 mol
       110        1050        484       0.487633        0.673703       2.169421   W=100-60 = 40 mol
       115        1200        561       0.311424        0.491722       2.139037   -(W/D) = (-40/60) = -0.667
       120        1350        650       0.157143        0.279135       2.076923
     125.6        1540        760             0               0        2.026316
 1
                                                    dy/dx=-0.667
0.9
                                                    dx=0.1
                                                    dy= 0.0667
0.8
0.7
0.6       yD = 0.59
                                                    0.0667
0.5                                Feed
0.4                                                 From Table T is in
                                                    between 110 and 115
0.3                                                 C, interpolation
                                                    For 5 C T difference,
0.2                                                 diff. in y is 0.181
                                                    For diff. in y of 0.8,
0.1                                                 diff in T is + 2.22 C
                                                    Therefore T is 112.22
                        xW =0.38
 0
      0           0.2        0.4    0.6   0.8   1
                               Azeotropic distillation
Add third component
Change system pressure
                                                       Decantation (2
                     Benzene                           layers)
                                Benzene,
                          C     alcohol,water       New
              Entrainer
                                                    azeotrope
                                                    boils at low T
        A+B
        (Azeotrope)
     Ethanol, water (96%)
                                     Pure alcohol
Should form low boiling azeotrope with minority component
                    Similar molecular weight
                    compounds
Isooctane 99. 3 C
Unit-3: Distillation: Continuous distillation with rectification, Sieve plate column, Bubble cap
column: Packed column; calculation of number of plates, Lewis sorel Method, McCabe Thiele
Method, Economic reflux ratio, Minimum reflux Ratio, Fenske Underwood Equation. Plate
efficiency, Ponchon Savarit method, Packed Column; HETP – method, Transfer unit and Batch
distillation.
https://www.sulzer.com/en/shared/about-us/predict-distillation-tray-efficiency-
white-paper-4-2018
                       Fractionator-Continuous
Enriching/absorb
ing/rectifying
section
Stripping/exhausting
There are four streams (2 vapour and 2 liquid) associated with this plate, each with its own
flow rate and concentration:
                                                                Composition (Mole
             Stream               Total Molar Flowrate
                                                                  Fraction MVC)
   Vapour leaving plate                     Vn                          yn
   Liquid leaving plate                     Ln                          xn
   Vapour entering plate                   Vn+1                        yn+1
   Liquid entering plate                   Ln-1                         xn-1
An ideal plate is one where the vapour leaving the plate is in equilibrium with the liquid
leaving the same plate (see the equilibrium diagram : xn and yn are in equilibrium).
On each plate, the vapour rising to it and the liquid flowing down to it are not in equilibrium.
Thus there is a concentration difference (driving force) for mass transfer between the two
phases.
The system tends to reach equilibrium on each tray because
some of the less volatile component condenses from the rising vapour into the liquid, thus
increasing the concentration of the more volatile component in the vapour as it moves
upwards, e.g. yn > yn+1.
some of the more volatile component is vaporized from the liquid on the tray, thus
decreasing the concentration of the more volatile component in the liquid as it moves
downwards, e.g. xn-1 > xn.
 The combined effect is a gradual increase in concentration of the more volatile component
in the vapor as it moves up the column, and a gradual increase in concentration of the less
volatile component in the liquid as it moves down the column.
                        Constant molar overflow
The vapour and liquid streams inside the column are assumed to be saturated at
their respective dew points and bubble points corresponding to the position in the
column.
The heat released by one mole of vapour upon condensation is approximately
equal to the heat required to vaporize one mole of the liquid: the number of
molecules passing from the vapour phase to the liquid phase and vice versa will be
approximately the same: equimolar counter-diffusion.
If the molar heats of vaporization are approximately constant, we can assume that
the flows of liquid and vapour are nearly constant in each section of the column,
i.e.
L1 = L2 = L3 = ......... = Ln = constant
V1 = V2 = V3 = ......... = Vn = constant
This is the important concept of constant molal overflow.
Separation is achieved with the vapour rich in the more volatile component leaving
the top of the column, and the liquid rich in the less volatile component leaving the
bottom of the column.
The temperature decreases as one moves up the column, i.e. Tn+1 > Tn > Tn-1.
http://www.separationprocesses.com/Distillation/DT_Chp04g.htm
            Enthalpy balance
Heat economy-Heat
exchange
 Ratio of moles of reflux to withdrawn distillate , reflux ratio or external reflux
 ratio
   Envelope I
                                                        Heat load on condenser
Envelope II
                                                           Heat load on reboiler
  Negligible heat loss
Envelope III                                                 1
                                                  Constant
 Difference in component A flow up and down i.e net flow
 upward
                                    Net heat flow upward
Ratio of moles of reflux to withdrawn distillate , reflux ratio or external reflux
ratio
  Envelope I
                                                       Heat load on condenser
       Qc  DRH G1  DH G1  DRH L 0  DH D
       Qc  DH G1  DH D  R[ DH G1  DH L 0 ]
       [Qc / D]  H G1  H D  R[ H G1  H L 0 ]
Locate Q’ point on Hxy plot, Join zF=0.36 and Q’point. That should give delD. Extend
this to cut the vertical line from xw, which will give delW.
Interpolation to find
HG1
 0 to 1           -9000
 Difefrence       -9000
 For 0.915        -8235
 HG1             39765
140000
120000
100000
80000
60000
40000
20000
     0
         0   0.2   0.4   0.6   0.8   1
 1
0.8
          0.69
0.6
0.4
0.2
                       0.36
 0
      0          0.2   0.4    0.6   0.8   1
     140000                                  ΔD Qact=136432.5
     120000
     100000
      80000
      60000
                                                    Qmin=66000
      40000
                                             G1
      20000
            0
                0   0.2   0.4    0.6   0.8    1
           1
          0.8
  ΔW 0.6
          0.4
          0.2
Xw=0.01    0              0.36               Xd=0.915
                0   0.2   0.4    0.6   0.8   1
     140000                                  ΔD Qact=136432.5
     120000
     100000
      80000
      60000
                                                    Qmin=66000
      40000                                      G1.HG1
      20000
            0
                0   0.2   0.4   0.6    0.8   1
           1                      L1
          0.8
  ΔW 0.6
          0.4
          0.2
Xw=0.01    0                                 Xd=0.915
                0   0.2   0.4   0.6    0.8   1
     140000                                  ΔD Qact=136432.5
     120000
     100000
      80000
      60000
                                                    Qmin=66000
      40000                                      G1.HG1
      20000
            0
                0   0.2   0.4   0.6    0.8   1
           1                      L1
          0.8
                                                        G2
  ΔW 0.6
          0.4
          0.2
Xw=0.01    0                                 Xd=0.915
                0   0.2   0.4   0.6    0.8   1
     140000                                  ΔD Qact=136432.5
     120000
     100000
      80000
      60000
                                                    Qmin=66000
      40000                                      G1.HG1
      20000
            0
                0   0.2   0.4   0.6    0.8   1
           1                      L1
          0.8
                                                        G2
  ΔW 0.6
          0.4
          0.2
Xw=0.01    0                                 Xd=0.915
                0   0.2   0.4   0.6    0.8   1
     140000                                 ΔD Qact=136432.5
     120000
     100000
      80000
      60000
                                                   Qmin=66000
      40000
      20000
            0
                0   0.2   0.4   0.6   0.8   1
           1
          0.8
  ΔW 0.6
          0.4
          0.2
Xw=0.01    0                                Xd=0.915
                0   0.2   0.4   0.6   0.8   1
                            140000                                 ΔD Qact=136432.5
                            120000
                            100000
                             80000
                             60000
                                                                          Qmin=66000
Total plates= 6-1 =5         40000
                             20000
                                   0
                                       0   0.2   0.4   0.6   0.8   1
                                  1
                                 0.8
                         ΔW 0.6
                                 0.4
                                 0.2
                       Xw=0.01    0                                Xd=0.915
                                       0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.2
 0
      0   0.2   0.4   0.6   0.8   1
Enthalpy balance
                   Heat economy-Heat
                   exchange
L=DR; G=D(R+1)
Inside the tower
V and L are saturated
                        G G  L  L F
                        [ L  L  F ]H G  FH F
                        [ L  L ]H G  F [ H F  H G ]
L L  G G  F
G G  F
          q
    F
G  G  qF  F  F (q  1)
 1
0.8
0.6
0.4
0.2
 0
      0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.2
 0
      0   0.2   0.4   0.6   0.8   1
     1
    0.8
y
    0.6
    0.4
    0.2
                                        xd
              xw     xf
     0
          0    0.2        0.4   0.6   0.8    1
     1
    0.8
y   0.6
    0.4
    0.2
     0
          0   0.2   0.4   0.6   0.8   1
Total plates =20-1=19
Considering efficiency
Number of plates =19/0.6 = 31.66= 32 plates
Feed is mixture of liquid and vapor
     1
    0.8
    0.6
y
    0.4
    0.2
                               xf
     0        xw
                                                    xd
          0        0.2   0.4            0.6   0.8        1
                                    x
50% = LF
q/(q-1) = Lf/(Lf-F)
Slope = - 0.5/0.5 = -1
     1
    0.8
    0.6
y
    0.4
    0.2
     0
          0   0.2   0.4       0.6   0.8   1
                          x
     1
    0.8
    0.6
          Rmin=0.35
y
    0.4
    0.2
     0
          0           0.2   0.4       0.6   0.8   1
                                  x
     1
    0.8
    0.6
y
    0.4
    0.2
     0
          0   0.2   0.4       0.6   0.8   1
                          x
0.35
0.35
2.74
               2.74 =5.5
        0.15
5.5+1
     1
    0.8
    0.6
y
    0.4
    0.2
     0
          0   0.2   0.4       0.6   0.8   1
                          x
     1
    0.8
    0.6
y
    0.4
    0.2
     0
          0   0.2   0.4       0.6   0.8   1
                          x
      N=9-1 = 8
A equimolar feed mixture containing A and B is differentially distilled such that 70% of the
feed is distilled out. Estimate the composition of the distillate and residue.
Equilibrium data
Rayleigh equation
       60
       50
       40
1/(y-x) 30
       20
       10          xW          xF
                  0.23         0.5
        0
             0   0.2     0.4         0.6   0.8   1   1.2
                               x
       60
       50
       40
1/(y-x) 30
       20              1.2 area
       10          xW             xF
                  0.23            0.5
        0
             0   0.2        0.4         0.6   0.8   1   1.2
                                  x
            Limitations of McCabe Thiele Method
1.3<α<5
Trays upto 25
R>1.1 Rmin
                     Lewis Sorel Method
G1, y1
         1
                 L1, x1
 G2,y2       2
                  L2,x2
Overall balance
                         Tray n=1
For tray 1, liquid
source is reflux
                     y
For feed tray
                                             Y1=0.9
                                                        0.8
    For tray 1, n=1
                      y2  0.75( x1 )  0.225
                       y2  0.75(0.8)  0.225  0.818
        y2  0.818            Corresponding x2 from chart is 0.644     Tray 2
 n=2
           y3  0.75( x2 )  0.225
                                                                           Tray 3
           y3  0.75(0.644)  0.225  0.708
n=3
               Equilibrium x3, corresponding to y3 is 0.49
      y4  0.75( x3 )  0.225
                                                                           Tray 4
       y4  0.75(0.49)  0.225  0.59
               Equilibrium x4 corresponding to y4 is 0.39 –equal to feed
               composition.
                                     Stripping section
                          yn 1  1.415 xn  0.042
n=4
           y5  1.415 x4  0.042
                                                                Tray 5
           y5  1.415(0.39)  0.042  0.49
 Equilibrium x5 for y5 is 0.3
 n=5      y6  1.415(0.29)  0.042  0.38
                                                                 Tray 6
          y7  1.415(0.21)  0.042  0.25
          y8  1.415(0.11)  0.042  0.12
 Corresponding equilibrium x6 is 0.21
 n=6
                     y7  1.415(0.21)  0.042  0.25           Tray 7
       Corresponding equilibrium x7 is 0.11
                             y8  1.415(0.11)  0.042  0.12
       Corresponding equilibrium x8 is 0.05
Xw is attained, total number of trays = 8 including reboiler
8-1 = 7, Theoretical number of trays
 1
0.8
0.6
0.4
0.2
 0
      0   0.2   0.4   0.6   0.8   1
A binary mixture containing 40 mole% light component is to be separated
into 5 mole% bottom product and 90 mole% distillate product. The feed flow
rate is 100 kmol/h. Feed is 50% vapor and 50% liquid . R= 2.625. Relative
volatility is 2.5. Assume theoretical trays are partial reboiler, total condenser
and saturated liquid reflux. Find optimum feed tray location and theoretical
number of trays required. If overall plate efficiency is 60% find actual
number of plates.
                   x          y
                         0          0
                       0.1   0.217391
                       0.2   0.384615
        x
y                     0.3   0.517241
   1  (  1) x       0.4      0.625
                       0.5   0.714286
                       0.6   0.789474
                       0.7   0.853659
                       0.8   0.909091
                       0.9   0.957447
                         1          1
Xf= 0.4
Xw= 0.05
XD = 0.9
                      Slope of feed line
For a mix of vapor and liquid feed
     LF
q=         0.5 / 0.5  1
   LF  F
Intercept of enriching section op. line
                 xD / R  1  0.9 / (2.625  1)  0.248
 1
0.8
0.6
0.4
0.248
0.2
 0
      0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.248
0.2
 0
      0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.248
0.2
 0
      0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.248
0.2
 0
      0   0.2   0.4   0.6   0.8   1
Total theoretical trays 10
Actual = 10/0.65= 17
Feed plate location=6
Unit-3: Distillation: Continuous distillation with rectification, Sieve plate column, Bubble cap
column: Packed column; calculation of number of plates, Lewis sorel Method, McCabe Thiele
Method, Economic reflux ratio, Minimum reflux Ratio, Fenske Underwood Equation. Plate
efficiency, Ponchon Savarit method, Packed Column; HETP – method, Transfer unit and Batch
distillation.
                        Tray types
Gas-liquid contactors
                                   Trays
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BUBBLE CAP TRAY Although many bubble cap columns still are in operation, bubble cap
trays rarely are specified today because of high cost factors and the excellent performance
of the modern valve type tray. The bubble cap, however, does have a good turndown ratio
and is good for low liquid loads.
                                      Sieve plate
SIEVE TRAY The sieve tray is a low cost device which consists of a perforated plate
that usually has holes of 3/16 inch to one inch diameter, a downcomer, and an outlet
weir. Although inexpensive, a correctly designed sieve tray can be comparable to
other styles in vapor and liquid capacities, pressure drop, and efficiency. For
flexibility, however, it is inferior to valve and bubble cap trays and sometimes is
unacceptable for low liquid loads when weeping has to be minimized. Depending
upon process conditions and allowable pressure drop, the turndown ratio of a sieve
tray can vary from 1.5 to 3 and occasionally higher. Ratios of 5 as sometimes claimed
can be achieved only when the tray spacing is large, available pressure drop is very
high, liquid loadings are high, and the system is non-foaming. For many applications,
a turndown of 1.5 is quite acceptable. It also is possible to increase the flexibility of a
sieve tray for occasional low throughput operation by maintaining a high reboil and
increasing the reflux ratio. This may be economically desirable when the low
throughput occurs for a small fraction of the operating time.
http://www.separationprocesses.com/Operations/Fig022b.htm
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Throughputs and efficiencies can be as high as sieve or bubble cap trays
Very high flexibility can be achieved and turndown ratios of 4 to 1 are easily
obtained without having to resort to large pressure drops at the high end of the
operating range
Special valve designs with venturi shaped orifices are available for duties
involving low pressure drops
Although slightly more expensive than sieve trays, the valve tray is very
economical in view of its numerous advantages
                           Packed column
Heat sensitive materials
Low pressure drop
  1
0.8
0.6xD/(Rmin+1)
        0.53
0.4
0.2
  0
      0          0.2   0.4   0.6   0.8   1
  1
0.8
0.6
xD/(R+1)
0.4
0.2
  0
       0   0.2   0.4   0.6   0.8   1
  1
0.8
0.6
xD/(R+1)
0.4
0.2
  0
       0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.2
 0
      0   0.2   0.4   0.6   0.8   1
 1
0.8
0.6
0.4
0.2
 0
      0   0.2   0.4   0.6   0.8   1
y          yi          y        1/yi-y
                                 33.3333
    0.96        0.99       0.96        3
    0.84        0.89       0.84      20
    0.76        0.84       0.76     12.5
                                8.33333
     0.6        0.72        0.6        3
                                7.14285
     0.4        0.54        0.4        7
                                11.1111
     0.2        0.29        0.2        1
    0.04        0.08       0.04      25
30        Area = 16
25
20
15
10
 5
 0
     0   0.2          0.4   0.6   0.8   1
(0.49x 7)+ (0.42 x 9) = 7.21 m
Absorption: Design of packed tower, Principles of absorption
and rate of absorption,
Flooding point, Loading point. Mass transfer – Liquid phase &
Gas phase, Overall MTC,
H.T.U. method- absorption with chemical reaction, Adsorption-
types and applications.
                       Absorption
                      Liquid
                            Washing of by product coke oven gas with
       Absorption           water to remove ammonia
      Gas          Liquid   H2S removal using alkaline solutions
                            Benzene and toluene removal using steam
       Stripping
Gas
   Equilibrium solubility
Concentration of gas in non
volatile liquid solvent
                   Used in ore
                   leaching
Ideal Solutions
                     Non ideal solutions
      Henry’s law
If not valid, then there is chemical interaction or electrolytic dissociation
Valid upto 5 atm
Vapor upto 50% of saturation
   Solvent
Solubility               Volatility
Higher value preferred   Low vapor pressure
Easily recoverable       to avoid loss
Decreased volume
Chemical similarity
No chemical reactions
H2S+amine
H2S+NaOH
       Removal of one component- Counter
       flow
H2S with other gases
H2S is transferrable
Others- constant
Counterflow
With mole fractions
Minimum flow conditions
Cocurrent flow
• Pure substance
  absorption
• Very tall tower
• Chemical reaction
Multistage Unit
Dilute solutions-Kremser’s equation
Continuous contact
  Packed tower
For equilibrium relations in straight line form, overall mass transfer
coefficients can be applied
Mass transfer coefficients become constant
Operating line straight- Dilute
solutions
         m3
98%NH3
                      1200 kg/h
              Y1=5%
                      m2
Air+NH3
    0.07
Y
    0.06
              Y1
    0.05
    0.04
    0.03
    0.02
    0.01
                                               0.045
      Y2                                       X1min
          0                                              X
     X2       0    0.01   0.02   0.03   0.04   0.05    0.06
The given mass transfer coefficient is interms of pressure, we have mole fraction, so we
need MTC interms of mole fraction, use the relation given below
 Adsorption
              Adsorbent
              Adsorbate
Solid-Fluid
   Requirements
Large surface area 10^ 6 m2/g
Porous
Fullers earth, silica gel, activated carbon etc
Decreases with temperature-exothermic