Example
A house extension has a total load of 6 kW installed some 18 m away from the mains
consumer unit for lighting. A PVC insulated and sheathed twin and earth cable will provide a
sub-main to this load and be clipped to the side of the ceiling joists over much of its length
in a roof space which is anticipated to reach 35°C in the summer and where insulation is
installed up to the top of the joists. Calculate the minimum cable size if the circuit is to be
protected by a Type B MCB to BS EN 60878. Assume a TN-S supply, that is, a supply having a
separate neutral and protective conductor throughout.
Let us solve this question using only the tables given in the On Site Guide . The tables in the
Regulations will give the same values, but this will simplify the problem because we can refer
to Tables 7.4–7.6 in this book.
.
From column 2 of the Table 4D1A shown in Table 7.6, a 10 mm cable, having a rating of 46 A, is
required to carry this current.
(a) An industrial process heater of rating 16kW is fed at 400V
50Hz. Three-phase four-wire is to be installed in a factory using a
p.v.c.-insulated, non-armoured, copper conductors multicore
cable. Length of run is 25m clipped direct to a wall; assume a
maximum ambient temperature of 35◦C and protection by
BS 3036 fuses.
(b) If the BS 3036 fuses were replaced by BS 88 (Gg) fuses what
would be the effect on cable current rating?
Circuit details:
As it is a heater p.f. is unity.
Ambient temperature 35◦C so Ca is 0.94.
Using BS 3036 fuses so Cr is 0.725.
Using BS 7671 Table 4D2A or IEE On-Site Guide Table 6E1, from
column 7 select 10mm2 cables (57A) and using BS 7671
Table 4D2B or IEE On-Site Guide Table 6E2, column 4, read
mV/A/m value for 10mm2 cables as 3.8mV/A/m.
Using BS 7671 Table 4D2A or IEE On-Site Guide Table 6E1, from
column 7 select 4mm2 cables (32A) and using BS 7671
Table 4D2B or IEEE On-Site Guide Table 6E2, column 4, read
mV/A/m value for 4mm2 cables as 9.5mV/A/m.