Suspa Movotec
Suspa Movotec
Contents
®
Why Choose Movotec ?
Why do so many manufacturers of height adjustable work benches, work stations and work surfaces choose Movotec ?
® 1 “Bolt-On” Lift System 3
System Includes
- A Crank or Motor Driven System
- Four “Bolt-On” lift cylinders
- Two 2.5m (8 ft.) and two 3m (10 ft.) sections of
flexible tubing
- Four glides
- Drilling templates, tubing clips and cable ties
- Installation and operating instructions
®
Movotec “Bolt-On” lift systems are readily
available, shipped completely assembled
and ready for installation.
* The adjustment range is reduced for motorized systems by 6-8mm - Other adjustment ranges available upon request
** 230V System supplied with Schuko plugs
3 For drawings, CAD models and more information visit www.suspamovotec.com Bolt-On 4
2 Dual Drive “Bolt-On” Lift System
®
The Movotec Dual Drive “Bolt-On” Lift Systems can be
supplied with 6 or 8 cylinders and can lift up to 1134 kg. / 2500 lbs.
System Includes
- Two synchronized Motor Driven Systems with controller and switch
- 6 cylinder "Bolt-On" lift systems use one 2.5m (8ft.) and two 3m
(10ft.) sections of flexible tubing per pump
- 8 cylinder "Bolt-On" lift systems use two 2.5m (8ft.) and two 3m
(10ft.) sections of flexible tubing per pump
- Glides for each lift cylinder
- Drilling templates, tubing clips and cable ties
- Installation and operating instructions
5 For drawings, CAD models and more information visit www.suspamovotec.com Dual Drive 6
3 Corner Leg System
Corner Leg Lift Systems are used with 40-45mm (1.6 in. - 1.8 in.)
aluminum extrusion material to quickly and easily assemble a
height adjustable table or work surface. Corner Leg systems
come with four Corner Leg cylinders and hand-crank or motor
drive unit.
System Includes
- A Crank or Motor Driven System with
controller and switch
- Four Corner Leg Lift Cylinders
- Two 2.5m (8 ft.) and two 3m (10 ft.) sections *T-Slot detail of corner leg
of flexible tubing
- Four glides
- Tubing clips and cable ties
- Installation and operating instructions
* See section 8,
pg.17 for more
crank handle options
7 For drawings, CAD models and more information visit www.suspamovotec.com Corner Leg 8
4 ATU Lift System
The Aluminum Telescoping Upright (ATU) Lift System can be used with a variety of brackets, hardware, or other structural components to create a height
Workstation Components and Kits
® ®
The Movotec ATU workstation components and kits are intended to be used with a Movotec ATU Lift System to offer a complete height adjustable work-
adjustable workstation. With smooth telescoping movement and rigid structural integrity, the patented two-piece anodized aluminum extrusion was de- ®
station solution. Workstation components can be purchased separately or as a complete Workstation Kit. The typical installation of the Movotec ATU
signed to support the application of our CE cylinders and crank or motor driven units. ATU lift systems have a 227 kg (500 lbs.) lift capacity.
Workstation Kit is shown here.
System Includes
- A crank or motor drive system 560mm
- Two lift cylinders with ATU bracket
(22 in.)
Workstation Kit
- Two ATU’s Includes:
- Two flexible tubing sections 0.9m (3ft.) and 1.8m (6 ft.) - Two foot brackets
- Two top brackets
680mm - Cross beam
800mm (31.5 in.) (26.7 in.) - All fasteners and plugs
1000mm (39.4 in.),
or required to assemble frame
1200mm (47.2 in.)
- Installation instructions
686mm
(27 in.)
800mm Cross Beam Kit - D44-00033
- Shown with optional Workstation Kit 1000mm Cross Beam Kit - D44-00034
1200mm Cross Beam Kit - D44-00035
Workstation Configurations
®
The Movotec Workstation Kits allows the workstation to be assembled in either a centered or cantilever configuration. (Tabletop not included)
* See section 8,
pg.17 for more
crank handle options
9 For drawings, CAD models and more information visit www.suspamovotec.com ATU 10
5 Pumps
®
The Movotec Q pump can accommodate up to four independent
pressure elements to drive one to four cylinders. This unique
®
design allows Movotec Lift System cylinders to maintain equal
displacements regardless of the load on the work surface. The Q
Crank Driven Motor Driven
Accommodates up to four lift cylinders
pump uses the latest technology to ensure quiet and reliable
®
service along with easy integration of Movotec hand-cranks and
motors.
Technical Data
- Anodized aluminum housing
- Aluminum die-cast front and endplates A
- Splined output shaft
Q Pump 134mm
(5.3 in)
Pump Dimensions
52mm
Pump For Use With Length (A)
(2.05 in) Model Number x Cylinders Part Number (mm / in.)
Q2809 2 D43-02015 292 (11.5)
Q2812 2 D43-02016 352 (13.9)
64mm Q2818 2 D43-02017 472 (18.6)
Q2824 2 D43-02018 594 (23.4)
(2.52 in)
Q4809 4 D43-02006 292 (11.5)
Q4812 4 D43-02007 352 (13.9)
Q4818 4 D43-02008 472 (18.6)
Q4824 4 D43-02009 594 (23.4)
Q4612 4 D43-02001 352 (13.9)
Q4615 4 D43-02002 412 (16.2)
Splined pump output shaft provides superior Q4623 4 D43-02003 594 (23.4)
engagement for Crank and Motor Drives. Q4631 4 D43-02004 722 (28.4)
Q4639 4 D43-02005 898 (35.4)
Grip folds into handle Pumps to drive 1 or 3 cylinders available upon request.
11 For drawings, CAD models and more information visit www.suspamovotec.com Pumps 12
6 Guided Cylinders - CB and CN “Bolt-On” Cylinders
Technical Data
- Anodized aluminum housing
- Corrosion resistant extension tube
A A
The CN Cylinder port rotates to any
desired angle.
L L
CN
90˚ Port M10 x 1.5 x 33mm
CB Thread accepts
In-Line Port Glide or Caster
(See Pg.18)
Height Difference
43mm (1.7 in) Cylinder Dimensions
Bend Radius
50mm (2 in) CB Cylinder CN Cylinder Length (A) Stroke (L)
Model Number Model Number (mm / in.) (mm / in.)
CB415 CN415 258.5 / 10.2 150 / 5.9
CB420 CN420 333.5 / 13.1 200 / 7.9
CB CN CB431 CN431 463.5 / 18.2 300 / 11.8
In-Line Port 90˚ Port CB440 CN440 558.5 / 22.0 400 / 15.7
Note:
Corrosion resistant CB cylinders are available for applications in environments subject to periodic wash-down.
13 For drawings, CAD models and more information visit www.suspamovotec.com Cylinders 14
7 Unguided Cylinders
A A A
L L L
CH
Cylinder Dimensions
CE Cylinder CS Cylinder CH Cylinder Length (A) Stroke (L)
Model Number Model Number Model Number (mm / in) (mm / in.)
CS CE415 CS415 CH415 188 / 7.4 150 / 5.9
CE420 CS420 CH420 238 / 9.4 200 / 7.9
CE430 CS430 CH430 338 / 13.3 300 / 11.8
CE440 CS440 CH440 438 / 17.2 400 / 15.7
CE
15 For drawings, CAD models and more information visit www.suspamovotec.com Cylinders 16
8 Crank Handle Options 9 Glides, Casters and Brackets
Disc Glide
The Disc Glide is similar to the Standard Glide but does not have the
non-skid feature. The Disc Glide has a nylon base, steel thread and
Extended: D44-00043
130mm lock nut for adjustability.
Z = 65mm (2.55 in)
(5.12 in)
*Grip folds away into crank body Casters
Casters are available in locking or non-locking models. Both casters
Standard: D44-00039 include M10 x 1.5 threaded steel bolts sized for easy assembly to
Z = 40mm (1.57 in) ®
Movotec CB, CN and CL cylinders. Caster wheel is 76mm (3 in) in Mounting Glide
diameter and is made from polyurethene with a polypropylene hub. D44-00003
Caster load capacity = 136kg (300 lb)
Plastic Cranks
- Offered in small and large versions for low and high load applications
- Crank body is made from durable black glass-filled nylon with rotating grip
- Crank body and grip fold away completely under worksurface when not use
- Cranks are easily secured to pump shaft using a 2mm hex key (Allen) wrench
100mm
(3.93 in)
130mm
(5.12 in) Small: D44-00040A
Note:
Locking Caster The standard glide and mounting glide are also available in a corrosion-resistant
Large: D44-00041A D44-00037 version for applications in environments subject to periodic wash-down.
*Crank body and grip fold away
17 For drawings, CAD models and more information visit www.suspamovotec.com Glides, Casters, and Brackets 18
10 Switch Options and Accessories
Brackets
Mounting Brackets may be used when the threaded holes in
®
Movotec CB and CN cylinders are not conveniently located for the
application. Order one bracket set per lift cylinder in the application.
Low-Profile Switch Office Switch Foot Switch
645-02553 645-03103 D45-02375
- Standard, industrial-grade activation switch - Office-oriented motor activation switch
- Designed for hands-free motor operation
- Commonly used with "Bolt-On" and Corner Leg - Ergonomically compact design with large, easy to
- Foot pedal made from durable zinc diecast
systems use buttons
with a medium grey finish and non-skid pad
- Ergonomically designed with durable, plastic body - Mounting screws are not included - Available with or without custom decal
- Switch provided with mounting plate screws - 18mm high x 67mm wide x 46mm deep - 37mm high x 108mm wide x 122mm long
- 22mm high x 55mm wide x 59mm deep - 1.8m cable length - 3m cable length
- 1.8m cable length
D44-00001 D44-00027
D44-00002A D44-00018 Dual Switch Splitter Cable Switch Interface Cable IR Remote Control Switch
(For easy mounting of 645-03311 D99-00078 645-03105
Creform™ brackets,
shown in black but not - Allows use of two switch options on a single - Includes instructions with pinout for easy - Provides wireless control of lift system
included.) lift system integration with other switches or PLC devices - Features 4 memory presets
- 200mm cable length - 3m cable length - IR receiver mounts using adhesive pad
- 2m cable length
19 For drawings, CAD models and more information visit www.suspamovotec.com Accessories 20
11 Custom System Specification Guide
1 2 3 4 5
# of Cylinders Lifting Capacity Adjustment Range Pump Model # Cylinder Model # System Model #
Movotec ®Lift Systems come in both custom and standard configurations. Specifications and part numbers for all standard configurations
150 mm / 5.9 in Q1809 415 1Q8- 4150-
are on the previous pages. Please use part number listed on those pages for standard "Bolt-On", Dual Drive, Corner Leg and ATU Systems.
200 mm / 7.9 in Q1812 420 1Q8- 4200-
To specify a unique combination of Movotec ®Pumps and Cylinders, please use the guidelines below and on the following to specify a System 1 113 kg / 250 lb
300 mm / 11.8 in Q1818 430 1Q8- 4300-
Model Number.
400 mm / 15.8 in Q1824 440 1Q8- 4400-
5
230 mm / 9.1 in
System Model Number 590 kg / 1300 lb
Q4623 620 4Q6- 6200-
300 mm / 11.8 in Q4631 630 4Q6- 6300-
Next, put the cylinder letter in column 4 into column 5. Finally, determine whether a hand-crank or motor is required for the application.
400 mm / 15.8 in Q4639 640 4Q6- 6400-
Motorized systems are available in a variety of voltages. Select from the list below to complete the model number.
C01 - Folding Hand Crank 150 mm / 5.9 in Q3612 415 6Q6- 4150-E L
E1L - 120V Motor Drive (North America) 200 mm / 7.9 in Q3615 420 6Q6- 4200-E L
6 680 kg / 1500 lb 300 mm / 11.8 in Q3623 430
E2L - 230V Motor Drive (with Schuko plug) 6Q6- 4300-E L
400 mm / 15.8 in Q3631 440 6Q6- 4400-E L
21 For drawings, CAD models and more information visit www.suspamovotec.com Specification Guide 22
12 Design Guidelines
Operating Temperature
Tubing Radius Movotec® Lift Systems perform best with operating temperatures between 0˚C (32˚F) and 46˚C
The hydraulic lines that connect the pump to the lift cylinders should be positioned so that (115˚F).
the radius of the tubing is not less than 50mm (2 in.).
Durability Testing
®
10,000 Movotec Lift Systems are regularly tested to ensure the system performs flawlessly for at
CYCLES least 10,000 full up/down cycles under full load.
®
SUSPA reserves the right to make changes without advance notice.
23 For drawings, CAD models and more information visit www.suspamovotec.com Design Guide 24
13
12 Standards and Compliance Notes
Hydraulic Fluid
®
Movotec NT15 Oil a specially formulated food-grade lubricant used in all Movotec® sys-
tems and applications. Movotec® NT15 is clear, odorless and safe for incidental food
contact. Movotec® NT15 Oil is registered with the National Sanitation Foundation under
number 132507. See our website for Material Safety Data Sheets.
Underwriter’s Laboratory
In combination, the SUSPA Movotec ® gear motor, controller and cable are UL recognized
®
under UL file: E258745. See the SUSPA website for more information.
CE
Movotec® Components and Systems are defined as partly completed machines under
®
the scope of the Machine Safety Directive 2006/42/EC. Components and Movotec Lift
Systems assemblies have been designed with essential health and safety requirements
in mind. See our website for technical documentation, assembly instructions and our
Declaration of Incorporation.
RoHS
Reduction of Hazardous Substances
®
SUSPA understands its responsibility as a steward of the enviroment. As a result, SUSPA
Movotec®components meet the requirements of the Europeon Union RoHS Directive.
ISO14001
Environmental Standards
®
At SUSPA, we respect our community and the environment in which we operate. We believe
that strong environmental standards and practices are consistent with high quality in manufac-
®
turing and efficient business operations. SUSPA Movotec Component and Lift System manu-
facturing and assembly in the United States are carried out in our ISO14001 certified facility.
ISO9001
Quality Standards
®
SUSPA products are designed and manufactured under the highest quality standards. Movo-
®
tec components and assemblies are produced in the United States and meet the strict quality
standards of ISO/TS 16949.