MERCHANDISING DEPARTMENT Merchandising is very Important department of MOL When buyer fives sample for manufacturing the first step taken by merchandising department The buyer gives a file in which there is all information given about that sample with the photograph Buyer also gives the information of hing margin, measurement of different part, fabric information, thread in stitching tag, size tag, embroidery place position and type of trims packaging and the shipment type and which ts to be considering at the ume of the production. w Tasks of merchandising- * To follow the order © Deals with production of the order Task procedure of a merchandiser Buyer Head merchandiser Line merchandiser Give order no. to the order Sampling | of sample from the buyer Ti and action plan Outering trims and sewing threads Planning of che fabric from pattern. king ta CAD ngordert nituing ‘Scanned with CamScannerFABRIC DEPARTMENT e from as the production In fabric department the fabric comes in greig d or yarn dyed is omer, The fabric comes in the form of dyed fabric, printe received in the fabric department. nt when fabric lots checked the Fabric Defects-in fabric departme various types of object are seen. These objects are: Weaving Defects a) Slub b) Ganth c) Double ends d) Double picks e) Missing ends f) Eheera g) Patta h) Reed marks Dyeing Defects a) Stains b) Patches c) Length wise variation d) Center selvage e) Hair Ness f) Side selvage Printing Defects a) Design out b) Chock up c) Center selvage, miss print Scanned with CamScannerTIME STUDY This study ts work measurement technique the recording the time and mates of working for the elements of a specified job can out under specified Job condition and for analyzing the date a show to obtained the time necessary for carrying out the job at a defined here of performance. BASIC TIME STUDY EQUIPMENT Stop watch Study board TIME STUDY FORM WORK STUDY Work study is a generic name for those technique, particularly method study and work measurement which are used in the examination of human work in all its context and which leads systematically to the investigation of all the factors which effect efficiency and economy of the situation being d in order to effect improvement. rec METHOD STUDY Method study is systematic recording and critical examination of existing and proposed ways of doing work means of during work a means of developing and applying easier and more effective method and reducing cost. Scanned with CamScannerPROCESS FLOW CHART FABRIC CHECKING Fabric is checked according to the point |. e 4point theory if point is above 40 then fabric is rejected. Point per 100 square yard = penalty x 3600/width/length/1.09 our all fabric quality is assessed on the basis of no. of point per 100 square yard. MACHINE USED IN FABRIC CHECKING Colour matching cabinet-fabric is checked in this machine in every light as instructed by the buyer e.g. Day light tube light. | ACCESSORIES STORE Itis the storage of the materials used in garments according to the design. For e.g- Needles , Buttons, Fusing, Lace, Ribbon, Zipper, Thread, Size, Tag, Washcare tag etc. CUTTING Spreading = Marking == Marker Checking = Cutting = Numbering + Checking - sundling Machines used are: Scanned with CamScanner! Knife (Small Part are Cut) nife (Bag part and cut) (For making mark) chine (Used for numbering) et (Used in layer cutting) | | FUSING SECTION Fusing machine is used for fusing (to give stiffness to required part of the garment), Mainly types of fusing are used Le. microdot & tricot. STITCHING SECTION Line Study: After calculating average it is decided by IED instructed by supervisor that which part of garment ts produced in how many machines & total machines used in making the whole garment. Assembly is divided on the basts of design, Machines used in stitching are: Single needle machine. a) Manual b) UBT Over lock Machine. Flat Lock Machine Thread 0/1; body 0/1 Thread over lock Scanned with CamScannerTypes of needles used are: Finishing & Packing Washing or Pressing -Initial checking. - surement - finalcheckang - Avdit- Folding (tissue paper) Scanned with CamScannerProcessing Pre production meeting Spreading and cutting. Instructions on sewing and labeling Final merchandising Packing and dispatch ‘Scanned with CamScannerLUUlsiteaeeey poren wood ¢ é SAMPLING AND MERCHANDISING Merchandising is co- ordinator between a buyer and a company and is responsible from the stage of received order to the dispatch of shipment. In sampling department merchandiser has a significant role to play: a) Sample sent to buyer on request /required theme on under sample range. b) Selected by buyer, ask for salesman sample/photo shot sample with correction. c) Salesman sample and to buyer, confirm order received on selected style for buyer. d) Price negotiation and target price, then finalize. e) Sampling hands our file to merchandising with corrects costing and sampling. f) Merchant do the below point- Check the arrange order, the fabric and the accessories. Initial bulk sends to buyer for references and approval. Fit send to buyer and alternate print, color pattern with correct i, ii. tii, quality. iv. P.P. sample send in exact fabric and in all original fabric. y. Initial prices made after P.P. approval. Scanned with CamScannerCOMPUTER AIDED DESIGN (CAD) Objectives- 1, To grade the pattern from the base pattern, 2. To prepare the marker plan 3. To give order to knitting department. Requirements for CAD 1. PDS pattern design software 2. System management 3. Marker planning The follow steps are carried to achieve its objectives 1. The base pattern is digitized 2. Store the pattern in the system management. 3. Model making 4. Order that is to give how many pieces are to be prepared on each size. 5. Grade rule making -In this the size to the increased or decreased from the base patter are given for grading. 6. Appling the grade rule in PDS. . Order pracess ~The same process is repeated for all the parts and stored in the PDS. . Marker making in this all the size patterns are composed and on what combination the wastage is minimum as to increase the marker efficiency, x 2 Scanned with CamScannerPATTERN MAKING Pattern drafting and pattern making is carried out in this section Pattern specs. Divided by the buyer normally the . graded pattern appraisal prepared in base size as per the siz M size for ladies wear, And L size for Men's ¥ against size specs ts also carried in this department only: Accessories required for pattern making Measuring tape Set square French curve L-square Hip curve Punch machine Notcher Pencil Sharpener Eraser Scissor SM anew Heo ret SPREADING DEPARTMENT Fabric layering- This process done by two types: 1. Manual 2. Gerber spreading Manual spreading: In this spreading the layer should of 6" or 7” thick. Basically yarn dyed and washed fabric was cut by manual process. Gerber spreading- This spreading is done by machine process. Its layer is 5 to Gem. thick. Scanned with CamScannerCUTTING DEPARTMENT Moral has a separate cutting department where cutting is carred our by manual method and by automatic machine (GERBER). Fabric cutting is done in different size ratio according to what buyer asks. The cutting of fabric according to pattern. The cutting is done by two types. 1. Automatic cutting department (GGT) 2. Manual Machine (Straight Knife, Band knife) Gerber Garment Technology (GGT) This machine is connected to CAD section different size are cut as per the market prepared in CAD. Manual Cutting 1. Straight knife- Purpose of this machine is block cutting. 2. Band knife- Purpose of this machine is to cut small parts of garments in shapes as like collar band cuff etc. Ticketing - This process is done for avoiding the shape miss matching. Bundling — After cutting this panel's bundles form set to production line according to production line. - This machine is used for fusing some parts in garment. It is also done according to the choice of the buyer. Fusing process gives a special type of hardness and firmness te that part. Scanned with CamScannerProcess Flow: Garments Sampling Cutting + Sewing en | Embroidery a Kaj-button | « : Pressing Labeling t Final checking Scanned with CamScannerFLOW CHART CUTTING ’ a | SPREADING | MARKING MARKER CHECKING ¥ CUTTING NUMBERING : BUNDLING | _! Scanned with CamScannerson to other ‘Scanned with CamScanner¢ ¢ is e & € ¢ ¢ & & ee ¢ © Ce ey © © e . . ea ck 3 °~e cs - + "2 ‘2 “3 2 - > Rartack Machine Mls tnuvetty arnedd var Martack th hack pocket Keet bartorh In ene toe tt five poor there fae wil Itong t/t Wils ds ate repteibated bye the dene font and pend phir at bigpen Ante y HY ny mevsttic ne enseed Flat lock M Mere toon TL thre i huapens ate nied Meer titel Hes otiteh bo ginad aguprasite t Nov otfin ination (hee anay hit ts chine He and right pressure dy apyption! mae bine Belt Machine Tbe nigedd far nnahinye fied diet sin the frost af nsaelten Fin at Folder measur are two needles For runing the machine He thre t tly i Ne wicleh foartaack: Prete Hr go Voy the Wedge oof atl tne hree sapere The thr wt Thor te oi tank te sot Mere Tyo pute are wally bee fhe Meme) Thee ate theBe ha Wn luntavnon (he trecrttos 1 gape te the lonpand tchort ‘Scanned with CamScanner"~~ ~~wvVvvvesesveueveueeeCCseCCveuCvsseeseSes Bartack Machine It is mostly used in trouser. Bartack in back pocket 4 times Gest bartack 2 times In one hoop 2 times In the back -pocket there is 5/18 width bartack, Bartack in gest is width 1/14 and in loop 3/8. This is also regulated by the computer, which controls the thickness, denseness, length and speed. There is tension disk. Bobbin is used on the place of looper. Oil is put in the by the help of oil window, In it D, P, 5, 18 and 21 no. needle are used. Flat lock Machine There are two needles and three loopers. The threads two in needles and three in loapers are used. There is an over lock stitch and below is simple stitch, Its stitch is ust apposite to the stitch of loop machine. It has two tender, No ail box under the machine is there is oil tank is situated inside. Only simple and right pressure is applied there. Two parts are usally jointed by this machine. Belt Machine It is used for making belt in the trouser, These are three loopers and twa needles in the front of machine. In between the needles 1" gap is there. Folder is used in it. Folder measures 2” long and 1" short. There are two needles- 1. For running the machine 2. To raise the pressure foot Vieve in a machine. Oi fs pu hed up. It tooth and reinded just in the Scanned with CamScannerToe pee oe FE Y teat tort terete te 2 ‘Scanned with CamScannerOver-lock Machine Two types of over lock machine are there. er lock machine- There is one needle and three loopers are a. Five ov can be done in it attached two operations a. Of the border b. To join two parts e lifters raises UP the ace of knee lifter. Th hich cuts extra There are two loopers at the pl ttached in this machine, WI pressure - foot and side cutter Is al fabric with stitching. e inside the machine. Tension 15 done by crew { in it. Two needle and two loopers are used in it. vn automatically, Tension and oil tank ar driver. Fine threads are used ‘This way the best fabric drops dow machine- One needle and two loopers are three. b. Three over lock are used in it, Single fabric is over There is inter lock. Three threads locked in it and cutter is used init. Cutter Machine- chine. We can run it with needle and even dle, Fabric is much there, which is cut. All t. Ex - Bobbin, Bobbin case, It is also called H-cutter ma’ attaching the cutter without need parts of single needle machine are there int Knee-lifter and Lifter. Eyelet Machine ade in that pari of trousers, BCU by the help of which button is closed. In this machine different threading is done in comparison to other machines. No bobbin case is used in it. At the place of it gins are used. In the middle of eyelet it is used for look stitch. Middle cone’s thread is called gims. Hooper is used in it Eyelet is 1: Three types 0! threads are put in it~ e Intheneedle e Inthe gin Scanned with CamScannerSingle Needle Machine under surface, Due to filled oil in at all. Single needle machine is machine. Different the help of bobbin After all the machine have oil-tank on the stmachine works easily and there is no sound used in tt, our homes machine is a kind of single needle oot are used In it In it from below bobbin is fit by pressure fi case in shuttle. 1, Knee-Lifter-There is knee-lifter that moves pressure-foot up and down. 2. Tension: [tis for making stitch small or large. 3. Calem. Stitch is done forward of backward, 4. Feet-dog- In this clothes thin toothy and in thick used. loths thick toothy is In this machine complete trousers is sewed. All parts can be either applied or changed, F.0.A. Machine Two needle are used in this machine. Itisa both types of needles are used in it. power machine, Thick or thin, Thinnest needle no. 11 Thick needle no. 21 There isa looper attached at the place of bobbin and bobbin case in which one painted, semicircular needle is present. Cone’s thread is put by help of spool in it. On the upper side simple stitch and under the fabric chain stitch is there. The folder is fit in front of the pressure-foot of the machine which folds the fabric at the time of stitching. It the stitch is not good the tension looses or makes tight. By means of double needle and folders help stitches join during stitch. 1 is of different type it in. In the back of the pressure foot hed which pul!s the parts of thick trouser. Two looper Scanned with CamScannerAPPAREL PRODUCTION ‘eces goods, ———_________—_| Costing [oO vurchaser - Schedulin Production Pattern Grading Market Cutting Assembly es n house company | Domestic contractor | Global sourcing | quality control} { shi Scanned with CamScannerStitching Department ewing machin 1 by its machine, In this department different types of modern s\ chines are available which stitch the fabric. These machines are recognizes functions and its parts. Different types of parts are there in stitching 1 which are used for different functions according to their activity: Main part of the power machine * Thread -guide Tension- dise + Needle * Pressure foot * Bobbin © Bobbin case © Shuttle © Oil-window © Needle Regulator * Flatband * Hooper * Oil Tank + Lifter © Feed dog + Wheel * Folder Mostly power -machine are used in companies. According to fabric in every machine thread no. are used after changing and use of the needles after changing according to fabric is done. The thickness, length, thickness of roundi numbered, it’s called ball point. The cost o starts from Rs.12. point of the needle is le used in power machine Scanned with CamScannerThe main parts of the needle 1 tall point 2 Mark A Slant jyrathae 4 Lang yee Needles have different names whieh are differently used ln different mache DPXI7 Double Needle Machine F.0.A, Machine “Tyelet Machine \ Bartack machine | ile Needle Machine “Rulton Stitch Machine “Tack Pocket Machine — Pressure - Foot Its numbering is done on the shape of width. Its use in machine is to #2 to width stitch looks thin or thick Different ive pressure to fabric, And accordin measures are there of width. The different sizes of pressure foot- 1. Thinnest - 1/6" 2. Medium == 1/8" 3. Maximum width = 1/4" Scanned with CamScanner= Inthe loops {of gims and loop 15 fit in the tension of Joop. The size of needle of based upon size of fabric thickness of fabric. Pressure The difference in no. of needle ts based on the foot is not there at the needle. and inthe side in of round wheel isattached UP There is a tension of the siz which thread is tightened ed under the Pressure foot is at the fabric cutter, which puts the cloth press cloth holed by pressure foot the help of thread ne is controlled by are there By which hole is made in it This machi ard two switches -switch. To make the machine forward to backw: Forward. switch and backward: switch. is shown. The size and thickness Computer monitor is there on which no. ed are decreased are differentiated by made switch on it, The number displa according to fabric. or large by tension switch. It the stitch is correct Stitch is done thin, dense witch. even then corrected by this tension sv There are three switches in tension ~ « Counter - The no. of eyeletis counted. « Needle © Hooper: It sets the thickness and thinness of the Hooper. ‘the size of cutter is increased or decreased along with the size of eyelet. Maximuin switch is there which decreased along with the size of chine. The maximum speed of it is 2600 and minimum 1500, Two needle plates are there in machine. A switch is also there to avoid cut by the cutter, is called knife. Scanned with CamScanner-eéevuvueveuvvsverrrr~” DAC at prenure fant fe Wis fold and heroine tits tachi so yoine vith the help at ta Scanned with CamScannertogether simple stitch and below to some what interlock-like. flike stitch is the advantages. This design is Scanned with CamScannerMachines used in stitching * Double Needle Machines * Single Needle Machines * F.0.Q. Machines © Over lock ¢ Cutters © Eyelet Machine * Bartack Machine * Flat lock Machine * Belt Machine * Zigzag Machine or lock-stitch Machine * Auto-Pocket Machine X-Y Stitches Programmable Machine * Ply or Heming Machine * Bobbin Needle Bain Stitch Machine * Hoop-Machine Double Needle Machine Two needle, two bobbin and two bobbin case are used in this machine, two needle work together in this machine. The distance between the stitches is by pressure foot. There are two types of double needle machine. chines jachine Double needle- Two needles can be used in it Speed har- Two or one needle are used in il By the help of pressure-foot one needle is used, Stopping another one. Foot pressure, Tension disc, Bobbin case etc. are used. Scanned with CamScannerEmbroidery Department PRODUCTION a RECEIVED FROM CUTTING R. AND D, REPORT —— LINE PRODUCTION (STITCHING) | CHECKING ALTERNATION | + STORE KA} BUTTON | RTMENT | _I Scanned with CamScannerFINISHING PROCESS All the process are employed under finishing after the fabrication finishing 5 an important process because without finishing no garment ts able to be orn. So many important process the new look to the garment under it Under the export-house, there is a complete process of garment construction by which last process which has many: process under it Ex- thread cutting, pressing, packing and dispatching etc. THREAD CUTTING After the preparation of garment first of all under finishing process the useless threads are separated by cutting it but during this activity button, feet etc. made on the places are carefully watched. At the time of thread cutting carefulness is necessary otherwise fabric will effected. Label In trousers level is employed to the order of buyer. Label is known following names 1, Size label 2. Wash label 3. Wrinkle label ‘This machine acknowledges the wash. ewe wwe ~~ Scanned with CamScanner' Thread cutting Foam Finisher This process {s done first in the garment. This machine has separate gets for the Pant and Shirt. There are 3 ‘olumns, {tis set in the computer by three types. 1. Steam 2. Steam Air Mix 3. Air The wrinkles are avoided from this machine. It cleans kritch made in fabric and looseness of fabrics removed. Topper 1, Vaccum (left side) 2. Steam (right side) 3. Close (middle) The vaccum catches the garment. Machine produce steam by pressing the close columns when machine is closed The machine has got air- pipe, steam and contents value, Steam takes the water out, In between the two 220 degree C paint is kept which propels the water outside and the steam inside. Scanned with CamScannerSTEAM PRESS Pressing table Vaccum table is square haped in it weight of press 1 .ckg, width 5", length Thread Circle By the help of air box the set loose thread in the garment it separated by the dragging thread Pressing Pressing 1 as important as thread cutting process. Its manufacturing is completed within two rounds, a) Under Pressing: It is employed after cutting of the garment of all the parts. So that no trouble may come during joining of garment, b) Top Pressing: It is also called final pressing. A prepared garment before coming to market passes through pressing process. Various equipments are attached for this activity. funder pressing is done exactly for garment constructions, top pressing need not special attention, Because garment is made shining by top pressing, Scanned with CamScannerReject Piece Rejected piece is rechecked. The cause due to which the piece is rejected ts makes during checking. Those places are marked by sticker. Which are due to wrong stitching, not straight or left. somewhere or incorrect shading after washing or a whole work is there in the fabric * Those cuts or strips or jackets or the strips below etc. are opened if not made correctly, Many cuts of jacket or strips shades are joints with the shade of jacket. © Ifstitching is not correct, that is taken out and new stitching ts done. © Scratches parts are cut by scissors and at the place of those fibres, coloured with the same shade at the same place. # Ifpiece is cut, itis rejected © After rechecking of rejected piece, again improvement is done. These pieces are sold on low price. Packing After garment constructions and complete finishing. The garment is divided into various parts. For example: Size, Quality, Standard, Fashion etc. The sticker is attached accordingly to that material on the packing under the packing activity and after it, dispatched to the buyers. According to this sticker and label the buyer can distribute it In the market. Scanned with CamScannerTYPES OF PRESS , Electric Press- It run through power of electric. The excess pressing activity is employed at atime. 2. Steam Press: Coal is used here. It is more time taking and expensive also. we Steam Press- Pressing is completed here with the help of steam. The press becomes hot through pipe line in which the steam runs from the water boiler. Many holes are made on the pressing table. The exhaust fan is connected under it, which drops air from the holes of the table top. Due to it, the garment kept on table top adheres. On the table top there is a foam sheet, which helps the garment in gathering During this activity the press is kept hot according to the garment. For example- for woolen garments press requires less hot. Tag Machine Label is attached by the tag machine in the garment. It shapes like a gun which locks the garment by plastic made tag ‘Tag is employed by two means one from hand tag and other by machine iiself. One end of the tag is inside the cloth while other outside the lock. Button/ Snaps Tester This machine checks the buttons in the garment. It is used often for jeans garment, Scanned with CamScannerTYPES OF PRESS , Electric Press- It run through power of electric. The excess pressing activity is employed at atime. 2. Steam Press: Coal is used here. It is more time taking and expensive also. we Steam Press- Pressing is completed here with the help of steam. The press becomes hot through pipe line in which the steam runs from the water boiler. Many holes are made on the pressing table. The exhaust fan is connected under it, which drops air from the holes of the table top. Due to it, the garment kept on table top adheres. On the table top there is a foam sheet, which helps the garment in gathering During this activity the press is kept hot according to the garment. For example- for woolen garments press requires less hot. Tag Machine Label is attached by the tag machine in the garment. It shapes like a gun which locks the garment by plastic made tag ‘Tag is employed by two means one from hand tag and other by machine iiself. One end of the tag is inside the cloth while other outside the lock. Button/ Snaps Tester This machine checks the buttons in the garment. It is used often for jeans garment, Scanned with CamScannerWASHING her this activity, button marking, king, string ete. are done after this This activity is done dunng finis! and attachments is done. Pressing. pa activity. Washing has got many methods- 1. Stone wash 2. Indigo wash 3. Bleach wash 4. Enzyme wash 5. Rich wash Following types washing are in the cotton fabric- 1. Rich wash 2. Enzyme wash In denim jeans washing are following types- 1. Stone wash 2. Bleach wash 3. Indigo wash 4. Sand wash 5. Tint wash Satin Removers Spots and stains are washed during washing and stitching by it. Different chemicals are used to wash the stains. These are following- 1. Carbon Tetra Chloride 2. Acetone 3. White perro! 4. E; 5. ON ewder Scanned with CamScannerReject Piece Rejected piece is rechecked. The cause due to which the piece is rejected ts makes during checking. Those places are marked by sticker. Which are due to wrong stitching, not straight or left. somewhere or incorrect shading after washing or a whole work is there in the fabric * Those cuts or strips or jackets or the strips below etc. are opened if not made correctly, Many cuts of jacket or strips shades are joints with the shade of jacket. © Ifstitching is not correct, that is taken out and new stitching ts done. © Scratches parts are cut by scissors and at the place of those fibres, coloured with the same shade at the same place. # Ifpiece is cut, itis rejected © After rechecking of rejected piece, again improvement is done. These pieces are sold on low price. Packing After garment constructions and complete finishing. The garment is divided into various parts. For example: Size, Quality, Standard, Fashion etc. The sticker is attached accordingly to that material on the packing under the packing activity and after it, dispatched to the buyers. According to this sticker and label the buyer can distribute it In the market. Scanned with CamScannerHISTORY OF INDIAN APPAREL INDUSTRY Fabric is the base of human life run it is impossible to imagine the Me ‘without garment, The first progenitors found the inspiration of weaving 0 karments through the help of plant & wines. In the beginning this art ‘dine {nderplayed but generally went on develop and the people started to ma the the readymade garments and in it besides of good filing and looping he Presence of all those quality become compulsory which is useful for ie human body. ‘This fact Promoted the readymade garments. This quality become transfer in the form of apparel industry with a develop art in which the readymade Barment are produced by seeing the daily changing fashion. Probably this industry started in France in 1910. “The Manufactures jobbers and centracters engaged in the manufacture of clothing also called the garment business” Generally it began to spread in the form of a revolution and it covered whole the world India is also included in this revaluation. STARTING OF APPAREL INDUSTRY This industry started in India between 1955-60 in the beginning so many Problems come at primary state. Due to lack of sufficient knowledge and economic problem deficiency remain untouched but these problem become easier day to day and this jadustry went to pr Obressing on tie way of succe: The new technique was immerged in it, After including this industry this Manageniont study which are become the techniques of management hccome of it this industry could also direct with adjective manner, Scanned with CamScannerree 6 EXPORT HOUSE Cos ~ Any house has got importance unt CN expert house: prepared at la © gy ahd quantity, production house ey» house tres te complete the order of the nght tim ©. Buyer foe A o {the CL» iny cor ¥ gets order by means of buyers and after completion of the Pa order he is ltble for its purchasing. « , Buying-House e . The buyer contacts by this house or by the merchant's desire the export © og howe oe < 5 Merchant's Desire cf, Ihiv the chain in betw port house © gatas eonector To any buyers it obtained by mi < mere . ° 4 Fashion co-ordinator e . . After gett 1 the function of eo-srdinater start vent try . er according t er’s demand and the of the garment af ce » ing prepared by the pattern master Sample production controlling is the . responsibility of the fashion co-ordinator ” . » Patter master . a : j . fhus the important person af expor © ~~ pattern nus t ° : Po 2 } reduction Manager ‘Scanned with CamScannergs in which the use of He isthe responsible person of total production PE y process nf complevan of garments he bears elo or ineach and eve ponsabiliy : ste the order ‘The most important work of production manager to complete the o1 within the time limit. Quality control Under apparel industry the quality of every. matertal for e: ete, Is specially cared because when quality goes up the cost goes down Cutting Master On the basis of prepared sampling the cutting master cuts the fabric accreting to size and label, he dispatches to the next department. Stitching The cut fabrics are stitched by stitching department xp-fabric, threads and Finishing In-charge , and clothes etc, of the cut garments are sent to overall under this department in which pressing etc, are also tra threa finishing proce included Some resources are required for the foundation of apparel industry. ‘There are following: a) Fabric: Fabric are most required for avy apparel industry. In the beginning the natural fibre javented but in whe scientific-age the man made fi was used and producien of different tepes of threads (fibres) started fe increasing ducdities of exper, ond import has helped the foreign jon te came ttt tor tds ha carted production of differe it nade fibres hy which tie | wadetion of this business has also facilitate bys eo the simjs juachined are + ced by the modern machines fede developmiene {apparel indy 3), Separate niachines are used tor Score tone tene who iligpattess aa stitehing er cutting. bh ‘Scanned with CamScanner¢) Other Materials- Different types of other materials are also required fer long with fabric. and machine Whether it ts the isthe maternal used inthe garment tablished separately for vtton, fibre or different karment constructions attachment used in machine Small and large-scale industries are Production of all the materials whether it ts decorative materials in which production ts done following the fashion and tye hour: Worker are the ladders of success for any industry Industry workers are d) L goal by their working skills. Such labour « ‘try for pattern lay-out cutting or stitching, nual to run any one of the industry, which ts. chiewes its required in apparelandus Mainly six things are ess called M-6 ‘Scanned with CamScannerCOST CONTROL Cost control ts quite important because of competition under it, The comparison of the back date is done with the earliar fixed element and the standard under the budgetary control standard cost method. After it, the difference is know by the analysis of the difference so that the because present - may be ruled out and gain may’ he achieved Under the apparel industry at the different stages of various process the costis controlled so that at the least cost access profit can be achieved, During. manufacturing process in this industry various materials are used, the company tries to control the cost at every step of it. Scanned with CamScannerSe€ee40g oe SESE OO EES PLANT LAYOUT ce! services Plant layout is a technique of locality. Machine process of un ne within the factory so as to achieve the greatest possible output of high quality nufacturing. at the lowest possible total cost of ma Manufacturing organization arranges their plant layout itself for their better facilities. According to it arranges every department which industry could achieve their aim easily. It let be important process to make plant layout before set up the apparel industry It the arrangement of each unit and department is done according to a manner of machine Raw material and all these things which every work should solved easily are be one. According to James Landy: “Layout identifically involves the location of Space and the arrangement of equipment is such a manner that our all operating cost are minimize.” Scanned with CamScannere@esce =F SCH4OSCHESEEERLC CELL EK KHLSES e TYPES OF LAYOUT Phe layout of manufacturing system 6? be classified in ta three nein Categories namely [a) Line of product layout (H) Funetrnal or process layout {e) Stationary layeut neulat Jere the postion of 4 Py ne definite StF form same operation HGH d manutacturer the } In this layout more emp yon vartons component wection like Line of product machine equipment ty d here the mar hine es required 07 cant ope wh) Functional or process I given te specalization of function milarly aperations ate cl co) product yout: al homogenert assified in differents of the system | milling, molding. packaging oe = In Receiving Services com | | pz | Shipping ) ——— — achine A |* lasting | surface | | Machine A | rece 7 | J | | | Lasther | Finishing | 4 ‘. - Machine \ . | Assembly: eee Machine 0 | “inspection | Machine «| “ Machine A fb .| 5 [sieve : | Machine a | [Machines |, 4 Outlet «+ (a) Lin’ ‘Scanned with CamScanner~~ +3 ~~ w uso 0G6EE “mu col | ~~ outlet et (b) U-SHAPED LAYOUT situations where eight that thelr her man all the of layout 1s used in those ‘eof such a size and 8 eas not possible where (C) Stationary Layout: It ts type the semi fintshed and finished goods ar place to the other phic moved to a place g stip building, manut. dams and bridges ete movement from equipment and the raw matertil ts manufacturing activities are carried out © locomotive job-welding shop constructions of act uring, ‘Scanned with CamScannereawuuvuewvuevewre~ - Daily Production Report be job-card The fob-card gets all der the industry this report ts said to ! 7 ware written in itso that the ts chouse ‘The details of productte be completed in-tme without any Toss af the export Cutting-Production Analysis Is Inder this Cutting means the cutting of fabric under apparel industry Und i to fixed st that from pattern layout to every part of garment cut according measurement The pattern is prepared first of all avcording the bas farment and then fabric is cut keeping the patter: in base Cutting process ts very Important in apparel industry because any ot the wrong cutting effects the dothes. so Industry 1s helped by tamed boys and girly workers before pm ag the garments the fabrics is cut according te measurements and design When the fabrics are there im faber. exp house for mass production, dt itis the first activity then before the cutting process the fabric ts che The following tests are performed under its 1. Fibre testing Dyeing testing ts testing ing defects testing and hole defects testing Sampling Work 1s most important in apparel industry in which the production onder 1s given by the buyer is decided. First of sll 10-12 copy samples are prepared and sent to the buyers, After that samples being passed, the production activity 1s started It the sample ts rejected by the buyers, the production order depends upon the sampling process Pattern layout Tie huye ote timated fabric length is arranged by layout process after febmic-ch How much fet ie vill be reas es to prepare © particuter Mfg, the ost) nation activity is called as pate: layout, ‘Scanned with CamScannerORDER PROCESSING CHART port house and according to ssing: chart 11 eX : ment these papers have all the nd which matertals are Buyers send these orders pr these papers we have to prepare the § Instructions about garment that how it will be sewing + Hint us eg: Cutting Instructions Stitching Instructions: Packing instructions Pre Production Sample & Meeting Another pre production meeting for garmenting ts conducted by sample department in which all section in-charges are present trom cutting, to dispatch and quality in-charge present over there various details are discussed about style and order quantity. File Land sample PC ts handed © to production department. and QC department file includes all tech, parameters details of shade and size etc When finished fabric is made its some quantity ts brought to cutting and 5 Actually these PCS are ma hen samples are given preen signa pieces are cut for pre production samy final approval of pattern and line setting by QA Audit. Then final pattern ts set When Finished Fabric Comes Cutting When fabric comes in go-down it is checked by cutting in-charge through time, After that rolls are brought in cutting department ofter cutting First its audit is done by QA department. Whether it's ok or not after cutting is started Scanned with CamScanneron which buyer 1 gto ats size eful that how ts ould be eat fs shppery (hin oF y master and 100-500 sare there according nd cutting One ther the clothe then pattern mark is done by the pattern layer ts done To some the time during cuting vailable tor ing into account whe th thick the I after that cutting of achines are pieces are done together: For that largest m: . erwise For example: But ne errors should be there 18 taken care of otherw many pieces are mated together Pattern Making use of the method in 4 nds upon the a person acts by sample The formation of pattern maker depe' tories of the draping traditional apparel factories ple room Ex Atte and production pattern making both, in the small fa drafting or flat patterning from its standard basic block. t by ts a standardize measurement The size specification which size base included companies in production and for every fabric used which are Some Kuatches: by pattern piece Carefulness is necessary in thiy activity sain line, plate lines shrinkage For ts shrinkage pattern ts done perfecting marks are done to be founded by separators ¢ and others are also marked on the pattern Computer Pattern Marking The large manufacturing is made on computer 4\ aided desig: tem the pattern makes modulates the small graphic pattern on the computer screen netry drives can change according to different no of shape and ern and there is another 5 ten to be developed for to make he patter maker. This system picks up th sol the changes on the direct screen Hable and another operator say Jong with the computer "sy The ge size on the pal the pattern on the computer line draws onthe system table In such cases the pattern are at once os functions of gracing and marker making and show ‘Scanned with CamScannerTPT TT See ees B Size different size if garments, the method used f nyg a comp by inc ing or decreasing the sample size production pattern ts ny, ‘Scanned with CamScanner