CONVERSION TABLE/

GENERAL TIGHTENING TORQUE SPECIFICATIONS SPEC

EAS00028 EAS00029

CONVERSION TABLE GENERAL TIGHTENING TORQUE

All specification data in this manual are SPECIFICATIONS
listed in SI and METRIC UNITS. This chart specifies tightening torques for stan-
Use this table to convert METRIC dard fasteners with a standard ISO thread
unit data to IMPERIAL unit data. pitch. Tightening torque specifications for spe-
Ex. cial components or assemblies are provided
for each chapter of this manual. To avoid war-
METRIC MULTIPLIER IMPERIAL
page, tighten multi-fastener assemblies in a
** mm 0.03937 = ** in crisscross pattern and progressive stages until
2 mm 0.03937 = 0.08 in the specified tightening torque is reached. Un-
less otherwise specified, tightening torque
CONVERSION TABLE
specifications require clean, dry threads. Com-
METRIC TO IMPERIAL ponents should be at room temperature.
Metric unit Multiplier Imperial unit
m
kg 7.233 ft
lb
Tighten-
m
kg 86.794 in
lb
ing
cm
kg 0.0723 ft
lb
torque
cm
kg 0.8679 in
lb
kg 2.205 lb
Weight
g 0.03527 oz
Speed km / hr 0.6214 mph
km 0.6214 mi
m 3.281 ft
Distance m 1.094 yd
cm 0.3937 in A: Width across flats
mm 0.03937 in B: Thread diameter
cc (cm3) 0.03527 oz (IMP liq.)
Volume / cc (cm3) 0.06102 cu
in General tightening
Capacity lt (liter) 0.8799 qt (IMP liq.) A B torques
lt (liter) 0.2199 gal (IMP liq.) (nut) (bolt)
Nm m
kg
kg / mm lb / in
55.997
kg / cm2 psi (lb / in2) 10 mm 6 mm 6 0.6
Misc. 14.2234
Centigrade Fahrenheit
9 / 5+32 12 mm 8 mm 15 1.5
( C) ( F)
14 mm 10 mm 30 3.0
17 mm 12 mm 55 5.5
19 mm 14 mm 85 8.5
22 mm 16 mm 130 13.0

2-18
 TIGHTENING TORQUES SPEC

TIGHTENING TORQUES
ENGINE TIGHTENING TORQUES

Tightening
Thread torque
Part to be tightened
g Part name Q’ty
y Remarks
size
Nm m
kg
Cylinder head stud bolt (exhaust pipe) Bolt M8 4 15 1.5
Camshaft cap Bolt M8 16 10 1.0
Cylinder head bolt Bolt M6 2 10 1.0
Cylinder head nut (initial) Nut M10 6 18 1.8
(2nd) 18*1 1.8*1
(final) 150 *2
Cylinder head cover Bolt M6 8 10 1.0
Oil gallery bolt Bolt M6 1 10 1.0
Spark plug – M12 2 18 1.8
Cylinder head cover breather plate Screw M5 3 4 0.4
Cylinder identification sensor Bolt M6 1 10 1.0
Connecting rod Nut M9 4 62 6.2
Generator rotor Bolt M12 1 130 13
Camshaft sprocket Bolt M7 4 24 2.4
Timing chain tensioner cap Bolt M6 1 7 0.7
Radiator cover Bolt M6 2 5 0.5
Radiator cap stopper Bolt M5 1 5 0.5
Radiator Bolt M6 4 7 0.7
Oil pipe 1 Bolt M6 2 10 1.0
Oil delivery pipe 1 Bolt M10 2 21 2.1
Oil pump Screw M6 6 6 0.6
Oil baffle plate Bolt M6 2 10 1.0
Engine oil drain bolt Bolt M14 1 35 3.5
Oil strainer Bolt M6 4 10 1.0
Relief valve stay Bolt M6 1 10 1.0
Oil filter element drain bolt Bolt M10 1 30 3.0
Air filter case Bolt M6 1 7 0.7
Surge tank Screw M5 1 4 0.4
Solenoid valve Screw M5 1 4 0.4
Exhaust check bolt Bolt M6 2 10 1.0
Exhaust pipe Nut M8 4 20 2.0
Exhaust pipe Bolt M8 1 24 2.4
Muffler joint Bolt M8 2 20 2.0
Muffler Bolt M8 2 20 2.0
O2 sensor protector Bolt M6 2 10 1.0 *3
Crankcase (initial) Bolt M10 6 10 1.0
(2nd) 20*1 2.0*1
(final) 55 *2
Crankcase Bolt M6 12 12 1.2
Crankcase Bolt M8 10 24 2.4
Balancer shaft Screw M6 2 12 1.2
Balancer holder Bolt M6 4 10 1.0
Clutch cover plate Screw M5 3 4 0.4
Crankcase upper cover Bolt M6 11 10 1.0

2-19
 TIGHTENING TORQUES SPEC

Tightening
Thread torque
Part to be tightened
g Part name Q’tyy Remarks
size
Nm m
kg
Drive chain slider Bolt M6 2 10 1.0
Engine bracket Bolt M8 2 24 2.4
Starter clutch Bolt M6 3 10 1.0
Clutch spring Screw M6 6 8 0.8
Use a lock
Clutch boss Nut M20 1 70 7.0
washer
Bearing housing Screw M6 3 12 1.2 Stake
Use a lock
Drive sprocket Nut M22 1 85 8.5
washer
Speed sensor rotor Nut M10 1 20 2.0
Sift drum Screw M5 1 4 0.4
Stopper lever Bolt M6 1 10 1.0
Shift fork guide stopper Bolt M6 2 12 1.2
Shift arm Bolt M6 1 12 1.2
Left-hand
Shift rod lock nut Nut M6 1 8 0.8 threads
Shift rod lock nut Nut M6 1 8 0.8
Left-hand
Shift rod joint Bolt M6 1 10 1.0 threads

Shift pedal Bolt M8 1 22 2.2

Stopper Screw M8 1 22 2.2
Stator coil Bolt M6 3 10 1.0
Crankshaft position sensor Bolt M5 2 4 0.4
Neutral switch Screw M6 2 4 0.4
Starter motor Bolt M6 2 10 1.0
Thermo unit – M12 1 18 1.8
Intake air temperature sensor – M12 1 18 1.8
O2 sensor – M18 1 45 4.5
Oil filter element cover bolt Bolt M6 6 10 1.0
Clutch cover Bolt M6 9 10 1.0
NOTE:
*1. Retighten the bolt (nut) to the specified torque with a torque wrench.
*2. Tighten the bolt (nut) again to the specified angle using an angle torque gauge.
*3. Apply anti-seize lubricant (high temperature grade).

2-20
 TIGHTENING TORQUES SPEC

Cylinder head tightening sequence:

Crankcase tightening sequence:

Upper crankcase

Lower crankcase

2-21
 TIGHTENING TORQUES SPEC
CHASSIS TIGHTENING TORQUES

Tightening
Thread torque
Part to be tightened
g Remarks
size
Nm m
kg
Upper bracket pinch bolt M8 26 2.6
Steering stem nut M28 113 11.3
Lower ring nut M30 15 1.5 See NOTE
Lower bracket pinch bolt M8 28 2.8
Horn bracket and lower bracket M6 10 1.0
Brake hose union bolt M10 30 3.0
Front cowling stay and frame M8 30 3.0
Grip end M16 26 2.6
Front brake master cylinder bracket M6 10 1.0
Handlebar upper holder M8 23 2.3
Upper bracket and wire guide M6 7 0.7
Throttle cable adjusting nut M6 4 0.4
ECU and plate M6 7 0.7
Front fender and outer tube M6 6 0.6
Engine mounting:
Front mounting bolt (left and right) M12 55 5.5
Rear upper mounting bolt and nut M10 45 4.5
Rear lower mounting bolt and nut M10 45 4.5
Pinch bolt M8 26 2.6
Engine and engine bracket M8 30 3.0
Adjusting bolt M16 7 0.7
Frame and rear frame M10 41 4.1
Pivot shaft and nut M18 95 9.5
Swingarm and connecting arm M12 49 4.9
Relay arm and connecting arm M12 49 4.9
Relay arm and rear shockabsorber M10 40 4.0
Relay arm and frame M10 40 4.0
Rear shock absorber and upper bracket M10 44 4.4
Upper bracket and frame M14 52 5.2
Chain case and swingarm M6 7 0.7
Chain protector and swingarm M6 7 0.7
Brake hose holder and swingarm M6 7 0.7
Pivot shaft adjusting bolt M25 5 0.5
Frame and fuel tank rear M6 7 0.7
Frame and fuel tank front M8 16 1.6
Grab bar M8 23 2.3
Sidestand and sidestand bracket M8 23 2.3
Sidestand bracket and frame M8 26 2.6

2-22
 TIGHTENING TORQUES SPEC

Tightening
Thread torque
Part to be tightened
g Remarks
size
Nm m
kg
Footrest bracket and frame M8 30 3.0
Rear brake master cylinder
y and bracket M8 23 2.3
Rear footrest and footrest bracket M6 8 0.8
Front wheel axle M18 72 7.2
Rear wheel axle and nut M24 150 15.0
Front brake caliper M10 40 4.0
Rear brake caliper and caliper bracket M10 27 2.7
Front brake disc and wheel M6 18 1.8
Rear brake disc and wheel M8 20 2.0
R
Rear wheel
h l sprocket
k and dhhubb M10 69 69
6.9
Bl d screw
Bleed M8 6 06
0.6
F t wheel
Front h l axle
l pinch
i hb bolt
lt M8 20 20
2.0
R
Rear brake
b k caliper
li bracket
b k t and d swing
i arm M10 40 4 0
4.0

NOTE:
1. First, tighten the lower ring nut approximately 52 Nm (5.2 m
kg) by using the torque wrench, then
loosen the ring nut completely.
2. Retighten the lower ring nut to specification.

2-23