STANDARD TIGHTENING TORQUES
FASTENER TYPE TORQUE (Nm)
5 mm hex bolt and nut 5.2
6 mm hex bolt and nut 10
8 mm hex bolt and nut 22
10 mm hex bolt and nut 34
12 mm hex bolt and nut 54
5 mm screw 4.2
6 mm screw 9
6 mm flange bolt 12
8 mm flange bolt and nut 27
10 mm flange bolt and nut 39
FUEL PUMP UNIT TORQUE (Nm)
Fuel pump setting plate nut 12
FUEL TANK TORQUE (Nm)
Fuel filler cap bolt 1.8 Rally only
AIR CLEANER TORQUE (Nm)
Air cleaner cover screw 1.2
Air cleaner housing mounting bolt 7
Air cleaner connecting hose band screw 1.5
THROTTLE BODY TORQUE (Nm)
Throttle cable A lock nut 3
Throttle cable B lock nut 3
Sensor unit torx screw 3.4
IACV seting plate torx screw 2.1
Throttle cable holder screw 3.4
Injector joint mounting bolt 5.1
SECONDARY AIR SUPPLY SYSTEM TORQUE (Nm)
PAIR check valve cover bolt 5.2
LUBRICATION SYSTEM TORQUE (Nm)
Oil drain bolt 24
COOLING SYSTEM TORQUE (Nm)
Cooling fan nut 1 use thread lock
Fan motor screw 2.7
Water pump impeller 10
CYLINDER HEAD TORQUE (Nm)
Crankshaft hole cap 8 apply oil
Timing hole cap 6 apply oil
Cylinder head cover bolt 10
Cam chain tensioner lifter plug 4.2
Camshaft holder mounting bolt 12 apply oil
Cylinder head mounting bolt 45 apply oil
Cylinder head sealing bolt 15
CLUTCH / GEARSHIFT LINKAGE TORQUE (Nm)
Clutch center lock nut 108 Lock nut > replace, apply oil
Clutch lifter plate bolt 12
Primary drive gear lock nut 108 apply oil
Shift drum stopper arm bolt 10 use thread lock
Shift drum stopper plate bolt 10 use thread lock
ALTERNATOR / STARTER CLUTCH TORQUE (Nm)
Starter clutch socket bolt 30 use thread lock
Flywheel bolt 128 apply oil
CKP sensor mounting socket bolt 10 use thread lock
Statormoiunting socket bolt 10
CRANKCASE / TRANSMISSION / BALANCER TORQUE (Nm)
Cam chain tensioner pivot bolt 10 use thread lock
Balancer shaft nut 69 apply oil
ENGINE UNIT TORQUE (Nm)
Engine hanger plate bolt 27
Engine hanger nut, front upper 55
Engine hanger nut, front lower 55
Engine hanger nut, rear upper 45
Engine hanger nut, rear lower 45
Drive sprocket fixing plate bolt 10
BODY PANELS TORQUE (Nm)
Wind screen screw 0.75 Rally only
Hook bolt 21
Brake lever pivot bolt 1
Brake lever pivot nut 5.9
Battery box bolt 7
Rearview mirror lock nut 20
Rear view mirror adaptor bolt 20
SIDESTAND TORQUE (Nm)
Sidestand pivot bolt 10
Sidestand pivot nut 30 self lock nut
Sidestand switch bolt 10 replace
EXHAUST / MUFFLER TORQUE (Nm)
Exhaust pipe joint nut 18
Muffler mounting bolt 32
Muffler band bolt 23
Exhaust pipe protector bolt 12
FRONT WHEEL TORQUE (Nm)
Front axle bolt 69
Front axle holder bolt 22
Front axle disc bolt 20 replace
Front spoke 3.7
FORK TORQUE (Nm)
Top bridge pinch bolt 29
Bottom bridge pinch bolt 29
Fork center bolt 20 use thread lock
Fork rod nut 20
Fork cap 35
Fork protector bolt 7 replace
HANDLEBAR TORQUE (Nm)
Left handlebar switch screw 2.5
Right handlebar switch screw 2.5
STEERING STEM TORQUE (Nm)
Steering stem nut 103
Front brake hose quide bolt 10
Front brake hose clamp bolt 10
REAR WHEEL TORQUE (Nm)
Rear axle nut 88
Drive sprocket nut 32
Drive chain adjuster lock nut 27
Rear brake disc bolt 42 replace
Rear spoke 3.7
REAR SUSPENSION TORQUE (Nm)
Shock absorber upper nut 44
Shock absorber lower nut 44
Shock link bolt, frame side 44
Shonk link nut, shock arm side 44
Shock arm to swingarm nut 74 apply oil
Swingarm pivot nut 88
Drive chain slider bolt 4.2 replace
Drive chain slider side bolt 4.2 replace
Drive chain quide bolt 10 replace
Drive chain slider quide nut 2.5
Rear brake hose quide mounting screw 1.2
FRONT BRAKE TORQUE (Nm)
Front brake hose oil bolt 34
Front master cylinder holder bolt 9.8
Front master cylinder reservoir cover screw 1.5
Front brake light switch screw 1.2
Front brake caliper mounting bolt 30 replace
Front brake caliper bleed valve 5.4
Front brake caliper torque nut 22 use thread lock
Front brake caliper pin bolt 17
Front brake pad hanger pin 17
REAR BRAKE TORQUE (Nm)
Rear brake hose oil bolt 34
Rear master cylinder bolt 14 replace
Rear mastger cylinder reservoir cover screw 1.5
Rear master cylinder push rod nut 17
Rear brake caliper nut 22 use thread lock
Rear brake pin bolt 12 use thread lock
Rear brake pad hanger pin 17
Rear brake caliper bleed valve 5.4
PGM-FI SYSTEM TORQUE (Nm)
ECT sensor 25
O2 sensor 25
Bank angle sensor nut 9
IGNITION SYSTEM TORQUE (Nm)
Spark plug 16
ELECTRICAL STARTER TORQUE (Nm)
Negative brush screw 3.7
Starter motor assembly bolt 4.9
Gear position switch 10
