A history of

Quality, Service
and Innovation

Now in its ninth decade, Conbraco Industries, Inc. is a leading manufacturer of flow control products for
U.S. and international markets. The company’s headquarters is based in Matthews, North Carolina with
manufacturing plants and foundries located in Pageland and Conway, South Carolina.

Conbraco has a history of new product development and innovation that dates back to the company’s
inception in 1928. Today, the Conbraco line of products is marketed under the “Apollo Valves” brand
and includes: ball valves, butterfly valves, backflow prevention devices, water pressure reducing valves,
mixing valves, safety relief valves, water gauges, strainers, actuation and ApolloXpress products.

Conbraco’s vertically integrated manufacturing ensures a consistency of production, testing, quality

and availability. You can be assured that Conbraco flow control products will deliver long term
reliability. All Conbraco plants are registered to ISO 9001:2008 quality standards.

The Conbraco line continues to expand with new products, designs and advanced materials to
better serve the needs of our customers. Markets served include: chemical processing, pulp and
paper, petroleum, residential and commercial plumbing and heating, OEM, irrigation, water works, and
fire protection.

table of contents
Pneumatic Actuators...................................................................................... 3-21 CS and CL Electric Actuators....................................................................... 26-28
Apollo® Pneumatic Rack and Pinion Actuators (Aluminum Body)................ 3-10 LB Series Electric Actuators........................................................................ 29-31
Parts List Models 0025-1600......................................................................4 Accessories...................................................................................................... 32-38
Parts List Models 2500-4000......................................................................5 Apollo® Solenoids...................................................................................... 32-33
Dimensions Models 0025-4000.............................................................. 6-7 Stonel Limit Switch Assemblies.......................................................................34
Dimensions Model 32.................................................................................8 VRC Positioners................................................................................................35
Double Acting Torque.................................................................................8 PMV Positioners...............................................................................................36
Spring Return Torque.................................................................................9 Proximity Valve Position Monitoring Systems..................................................37
Actuator Technical Data............................................................................10 OSHA Lockout Tagout Device............................................................................38
Apollo® Acutorque Rack and Pinion (Stainless).......................................... 11-16 Apollo® Ball Valve Information................................................................... 39-43
G Series Scotch-Yoke Actuator.................................................................... 17-21 Apollo® Butterfly Valves............................................................................... 44-45
Electric Actuators........................................................................................... 22-30
AE Actuator................................................................................................ 22-25
AE Actuator Wiring Diagram............................................................................24
 actuators and controls
Pneumatic Actuators – AD and AS
Apollo Rack & Pinion
Designed and manufactured for the ultimate in durability and reliability, the new Apollo® Pneumatic Rack & Pinion Actuators
provide outstanding service life.

Apollo Rack & Pinion actuators have replaceable insert drive adapters in all but the largest models, and many units have dual “F”
series bolt patterns. The numerous actuator drive and bolt pattern combinations allow direct mounting of several valve styles.

benefits
£ Compact Rack & Pinion Design
£ Quarter-Turn Operation
£ Designed for use on a variety of Valve Types:
Ball Valves, Butterfly Valves, Plug Valves
£ Applicable to Damper and Door Openers
£ Thirteen Distinct Sizes
£ Both Single Stop and Double Stop Versions**
features £ Both Double-Acting and Spring-Return Units
1. Cast Aluminum Body £ Double-Acting Torque Outputs from 119 in-lbs to
Yellow Chromate Powder Coat Finish 40273 in-lbs with an 80 psi Air Supply
£ Removable/Replaceable Drive Inserts*
2. Die Cast Aluminum End Caps
Yellow Chromate Powder Coat Finish

3. Die Cast Aluminum Pistons

Yellow Chromate Coated

4. Aluminum Alloy Pinion

7075-T6
Hard-coat Anodized Finish £ Pre-loaded Spring Assemblies
£ ISO 5211 Valve Mounting
5. Drive Inserts £ NAMUR (VDI/VDE) Accessory Mounts
Extruded Aluminum £ ATEC Classification II, 2 GD, Zones 1 or 2
Hard-coat Anodized Finish (Gases) and 21 or 22 (Dust)
£ Anti Blow-Out Pinion Design
6. Preloaded Concentric Springs
£ Maximum Pressure Rating: 116 psig (8 bar)
Deltatone® Coated
£ Compatible Media: Clean, Dry Air, Filtered
7. Piston Guides Non-corrosive Gas or Light Hydraulic Oil
Molybdenum Disulfide filled Polyamide £ Pre-lubricated for the life of the Actuator
£ Chromate Corrosion Protection on all Aluminum
8. Bushings Components
Polyoxymethylene (POM) £ Each Unit is Serialized
£ 5 Year Apollo Warranty
9. O-Ring Seals Notes:
Standard Temp. (-4°F to 180°F): Buna-N * A wide selection of standard inserts is available for Square, DIN and
Double-D drives.
High Temp. (-4°F to 250°F): Fluorocarbon ** Single Stop units are used where the open position of the valve
Low Temp. (-40°F to180°F): Silcone requires precise adjustment. These are standard on all actuators
with the exception of the two larger sizes where single stops are
10. Capscrews, Nuts & Other Hardware optional. Actuators with dual adjustable stops are also available
304 Stainless Steel for those applications on butterfly valves, for example, to allow
precise adjustment of both the open and closed positions.
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 actuators and controls
0025 to 1600 Parts List – AD and AS

Part Qty Part Qty Part Qty

01 Body 1 21* Thrust Washer 1 38 Stop Adjustment Nut 2
02 Piston 2 22* Stop Screw Washer 2 40 Limit Stop Bolt 2
03 Pinion 1 23* Stop Screw Washer 2 42 Nut Cover 2
04 AD End Cap (Double Acting) 2 25* End Cap O-ring 2 43 Port O-ring 2
05 AS End Cap (Spring Return) 2 26* Piston O-ring 2 44 Insert/Adapter 1
06 Inner Spring 0 to 2 27* Upper Pinion O-ring 1 47 Stroke Cam 1
07 Middle Spring 0 to 2 28* Lower Pinion O-ring 1 48 Dual Stop Bolt 1
08 Outer Spring 0 to 2 29* Stop Screw O-ring 2 49* Dual Stop O-ring 1
09 Spring Holder 2 30* Stop Screw O-ring 2 50* Dual Stop Washer 1
10* Guide Band 1 34 Stop Screw Washer 2 51 Dual Stop Lock Nut 1
11* Piston Guide 2 35 Spring Clip 1 52 Dual Stop Nut Cover 1
12 Lower Bearing 1 36 End Cap Bolt 8 * Contained in Repair Kit
20* Upper Bearing 1 37 Limit Stop Bolt 2

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 actuators and controls
2500 to 4000 Parts LIst – AD and AS

Part Qty Part Qty Part Qty

01 Body 1 10* Upper Bearing 1 21* Thrust Washer 1
02 Piston 2 14* Piston Guide 2 23 Rack Capscrew 2 or 4
03 AD End Cap (Double Acting) 2 15* Heel Guide 2 24 DA End Cap Bolt 8 or 20
04 AS End Cap (Spring Return) 2 16* Piston O-ring 2 25 SR End Cap Bolt 8 or 20
05 Pinion 1 17* End Cap O-ring 2 26 Port O-ring 2
06 Gear Rack 2 18* Lower Pinion O-ring 1 * Contained in Repair Kit
08 Coil Spring 0 to 14 19* Upper Pinion O-ring 1
09* Lower Bearing 1 20* Spring Clip 1

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 actuators and controls
Dimensional Data – AD and AS

For Models with Dual Adjustable Limit Stops

0025 - 1600 2500, 4000

0025 - 0950 2500

1600 4000

Rack & Pinion Actuator Envelope Dimensions – Inches

Overall Overall Body Body Solenoid Port Adjustable Adjustable Stop Stop
Model Length Length Height Width Pad Offset Location Closed Stop Closed Stop Size Protrusion
A (DA) B (SR) C H I J J1* L* Y* X max.*
0025 6.26 6.77 3.15 2.91 1.81 1.26 1.11 0.45 1/4”-20 1.63
0040 7.09 8.03 3.66 3.39 2.09 1.32 1.38 0.61 5/16”-18 1.91
0065 7.83 9.80 4.13 3.86 2.26 1.54 1.57 0.61 5/16”-18 1.91
0100 8.70 10.51 4.65 4.25 2.48 1.59 1.72 0.73 3/8”-16 2.30
0150 10.00 12.20 5.51 4.76 2.76 1.59 1.92 0.97 3/8”-16 2.64
0200 11.40 14.17 5.63 5.04 2.87 1.99 2.12 0.97 1/2”-13 2.91
0350 12.01 15.24 7.13 6.81 3.71 2.85 2.85 0.97 1/2”-13 3.31
0600 15.24 18.78 8.66 8.15 4.45 3.33 3.50 1.63 5/8”-11 4.51
0950 16.69 20.35 10.20 9.09 4.96 4.15 4.03 1.63 5/8”-11 4.51
1600 20.31 25.08 11.69 10.43 5.59 4.74 4.50 1.87 3/4”-10 4.88
2500 14.88 22.40 14.02 13.78 7.28 7.01 N/A N/A N/A N/A
4000 19.76 32.83 14.96 14.96 7.87 7.48 N/A N/A N/A N/A
*Applies to double stop versions only
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 actuators and controls
Dimensional Data – AD and AS
Rack & Pinion Actuator Drive Details – inches
Bottom Valve Insert or Standard Standard Across
Pinion Stem Adapter Pinion Square Square Corners
Model Diameter Clearance Height Recess Output Output Diameter
K M1 M3 N O max O min P1
0025 0.94 1.36 0.67 0.04 0.437 0.433 0.555
0040 1.30 1.36 0.67 0.04 0.555 0.551 0.713
0065 1.30 1.36 0.67 0.04 0.556 0.551 0.713
0100 1.50 1.36 0.79 0.06 0.753 0.748 0.992
0150 2.17 1.97 0.79 0.04 0.753 0.748 1.004
0200 2.17 1.97 1.16 0.06 0.871 0.866 1.100
0350 2.17 1.97 1.16 0.06 1.068 1.063 1.425
0600 2.68 2.05 1.16 0.06 1.068 1.063 1.425
0950 2.95 2.52 1.95 0.06 1.424 1.417 1.898
1600 3.74 3.23 2.30 0.06 1.817 1.811 2.370
2500 3.35 2.60 N/A 0.12 1.817 1.811 2.370
4000 4.72 3.03 N/A 0.06 2.173 2.165 2.843
Rack & Pinion Actuator Mounting Dimensions – inches
Primary Primary Primary Secondary Secondary Secondary
Model ISO “F” Bolt Fastener ISO “F” Bolt Circle Fastener
Pattern Circle V W Pattern V1 W1
0025 F04 1.65 1/4”-20 x .39” N/A N/A N/A
0040 F05 1.969 1/4”-20 x .39” F07 2.756 5/16”-18 x .39
0065 F05 1.969 1/4”-20 x .39” F07 2.756 5/16”-18 x .39
0100 F05 1.969 1/4”-20 x .39” F07 2.756 5/16”-18 x .39
0150 F07 2.756 5/16”-18 x .39 F10 4.016 3/8”-16 x .63”
0200 F07 2.756 5/16”-18 x .39 F10 4.016 3/8”-16 x .63”
0350 F07 2.756 5/16”-18 x .39 F10 4.016 3/8”-16 x .63”
0600 F10 4.016 3/8”-16 x .63” F12 4.921 1/2”-13 x .79”
0950 F10 4.016 3/8”-16 x .63” F14 5.512 5/8”-11 x .98”
1600 F16 6.496 3/4”-10 x 1.14” N/A N/A N/A
2500 F16 6.496 3/4”-10 x 1.14” N/A N/A N/A
4000 F16 6.496 3/4”-10 x 1.14” F25 10.000 5/8”-11 x .98”
Rack & Pinion Actuator Mounting Details – inches
Namur Namur Thrust Namur Namur Namur Namur
Shaft Shaft Bearing Shaft Flat Bolt Bolt
Model Extension Diameter Diameter Flats Length Pattern Pattern
D E E2 F G T1 U1
0025 0.79 0.63 0.91 0.39 0.47 3.150 1.181
0040 0.79 0.87 1.18 0.55 0.47 3.150 1.181
0065 0.79 0.87 1.18 0.55 0.47 3.150 1.181
0100 0.79 0.87 1.18 0.55 0.47 3.150 1.181
0150 0.79 1.42 1.77 0.75 0.47 3.150 1.181
0200 0.79 1.42 1.77 0.75 0.47 3.150 1.181
0350 0.79 1.42 1.77 0.75 0.47 3.150 1.181
0600 1.18 2.17 2.56 1.42 0.39 5.118 1.181
0950 1.18 2.17 2.56 1.42 0.39 5.118 1.181
1600 1.18 2.52 2.95 1.42 039 5.118 1.181
2500 1.18 2.17 2.56 1.42 0.39 5.118 1.181
4000 1.18 2.52 3.15 1.42 0.39 5.118 1.181
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 actuators and controls
DIMENSIONS MODEL 32

TORQUE output (In - Lb)

Supply Pressure (psi)
Model 40 50 60 70 80 90 100 115
DA32 34 43 55 64 71 82 87 101

Rack & Pinion Actuator

Torque Output of Double Acting rack & pinion Actuators (In - Lb)
Actuator Supply Pressure (psi)
Size 40 45 50 55 60 70 75 80 90 100 120
AD0012 58.9 66.4 73.9 81.4 88.9 104 111 119 134 149 179
AD0025 109 123 137 151 165 193 206 220 248 276 332
AD0040 205 231 257 283 309 361 387 413 466 518 622
AD0065 312 352 392 431 471 551 590 630 709 789 948
AD0100 461 520 578 637 696 813 872 930 1048 1165 1400
AD0150 739 833 927 1021 1115 1303 1397 1491 1680 1868 2244
AD0200 1011 1140 1269 1398 1527 1784 1913 2042 2299 2557 3072
AD0350 1757 1981 2205 2428 2652 3100 3323 3547 3994 4442 5337
AD0600 2986 3366 3747 4127 4507 5267 5647 6028 6788 7548 9069
AD0950 4458 5025 5593 6160 6728 7862 8430 8997 10132 11267 13537
AD1600 7369 8307 9245 10183 11121 12998 13936 14874 16750 18626 22379
AD2500 11825 13270 14768 16267 17847 20858 22363 23869 26880 29891 35912
AD4000 19962 22495 25035 27576 30127 35210 37751 40293 45375 50458 60623

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 actuators and controls
torque output of spring return rack & pinion actuators (In - Lb)
Air Stroke Supply Pressure (psi)
Actuator Spring Spring Stroke
Size Set 40 60 80 100 120
Start End Start End Start End Start End Start End Start End
AS0012 2 63 40 - - 48 24 80 55 111 87 143 119
2 62 39 74 44 130 103 189 162 248 221 306 280
3 94 59 48 8 107 67 166 126 225 185 284 244
AS0025 4 125 78 - - 85 31 144 90 203 149 262 208
5 156 98 - - - - 121 54 180 113 239 172
6 188 117 - - - - 99 18 158 77 217 136
2 117 73 133 82 243 193 354 303 464 414 575 524
3 176 110 91 15 201 125 312 236 422 346 533 457
AS0040 4 234 146 - - 159 58 270 169 380 279 491 390
5 293 183 - - - - 228 101 338 212 449 322
6 351 220 - - - - 185 34 296 144 406 255
2 186 117 196 117 365 285 533 454 701 622 870 790
3 279 176 129 10 297 178 466 347 634 515 802 683
AS0065 4 372 234 - - 230 71 398 240 567 408 735 576
5 465 292 - - - - 331 133 500 301 668 470
6 558 351 - - - - 264 26 432 194 601 363
2 258 161 303 192 552 441 801 690 1050 939 1299 1188
3 387 242 211 44 460 293 709 542 958 791 1206 1039
AS0100 4 516 323 - - 367 144 616 393 865 642 1114 891
5 646 403 - - - - 523 245 772 494 1021 743
6 775 484 - - - - 430 96 679 345 928 594
2 423 259 485 297 884 696 1283 1094 1681 1493 2080 1892
3 634 388 337 54 735 453 1134 852 1533 1250 1931 1649
AS0150 4 845 517 - - 587 210 985 609 1384 1007 1783 1406
5 1056 647 - - - - 837 366 1235 764 1634 1163
6 1268 776 - - - - 688 123 1087 522 1485 920
2 579 362 656 406 1202 952 1747 1498 2293 2043 2838 2589
3 868 542 448 74 994 619 1539 1165 2085 1710 2631 2256
AS0200 4 1158 723 - - 786 287 1332 832 1877 1378 2423 1924
5 1447 904 - - - - 1124 500 1669 1045 2215 1591
6 1736 1085 - - - - 916 167 1462 713 2007 1258
2 1025 658 1105 684 2053 1632 3001 2580 3949 3528 4897 4476
3 1537 987 727 95 1675 1043 2623 1991 3571 2939 4519 3887
AS0350 4 2049 1317 - - 1297 455 2245 1403 3193 2351 4141 3299
5 2561 1646 - - - - 1866 814 2814 1762 3762 2710
6 3074 1975 - - - - 1488 225 2436 1173 3384 2121
2 1723 1082 1920 1183 3531 2794 5142 4405 6753 6016 8364 7628
3 2585 1624 1298 193 2909 1804 4520 3415 6131 5026 7742 6637
AS0600 4 3446 2165 - - 2287 814 3898 2425 5509 4036 7120 5647
5 4308 2706 - - - - 3276 1434 4887 3046 6498 4657
6 5169 3247 - - - - 2654 444 4265 2055 5876 3666
2 2563 1587 2898 1777 5303 4182 7708 6587 10113 8992 12518 11397
3 3844 2381 1986 304 4391 2709 6796 5114 9201 7519 11606 9924
AS0950 4 5125 3175 - - 3479 1236 5884 3641 8288 6046 10693 8451
5 6407 3968 - - - - 4971 2168 7376 4573 9781 6978
6 7688 4762 - - - - 4059 695 6464 3100 8869 5505
2 4193 2646 4765 2988 8741 6964 12716 10939 16692 14915 20668 18890
3 6289 3970 3244 578 7220 4554 11196 8530 15171 12505 19147 16481
AS1600 4 8385 5293 - - 5699 2145 9675 6120 13650 10096 17626 14071
5 10481 6616 - - - - 8154 3711 12129 7686 16105 11662
6 12578 7939 - - - - 6633 1301 10608 5277 14584 9252
6 7013 4401 6881 4278 12875 10273 18869 16267 24863 22261 30858 28255
8 9351 5868 5251 1781 11245 7775 17239 13769 23233 19764 29228 25758
AS2500 10 11689 7335 - - 9615 5278 15609 11272 21603 17266 27597 23260
12 14026 8803 - - 7985 2780 13979 8774 19973 14768 25967 20763
14 16364 10270 - - - - 12349 6277 18343 12271 24337 18265
6 11835 7429 11701 7310 21862 17472 32024 27633 42185 37795 52347 47956
8 15780 9905 8949 3096 19111 13257 29272 23419 39434 33580 49595 43742
AS4000 10 19725 12381 - - 16359 9042 26521 19204 36682 29365 46844 39527
12 23670 14857 - - 13608 4828 23770 14989 33931 25150 44093 35312
14 27615 17333 - - - - 21018 10774 31180 20936 41341 31097
STANDARD

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 actuators and controls
Technical Data – AD and AS
Double Acting AD0012 AD0025 AD0040 AD0065 AD0100 AD0150 AD0200 AD0350 AD0600 AD0950 AD1600 AD2500 AD4000
Weight (lbs) 1.3 2.9 4 5.3 6.8 10.5 12.8 23 43 58 95 125 191
Spring Return AS0012 AS0025 AS0040 AS0065 AS0100 AS0150 AS0200 AS0350 AS0600 AS0950 AS1600 AS2500 AS4000
Weight (lbs) 1.5 3.7 5.3 7.9 10.1 15.2 20.1 37 61 85 145 194 291

(cu in.) AD0012

Displacement
AD0025 AD0040 AD0065 AD0100 AD0150 AD0200 AD0350 AD0600 AD0950 AD1600 AD2500 AD4000
AS0012 AS0025 AS0040 AS0065 AS0100 AS0150 AS0200 AS0350 AS0600 AS0950 AS1600 AS2500 AS4000
Port A CCW 3.1 6.1 9.8 20 21 45 49 110 177 287 445 488 824
Port B CW 3.7 6.7 13 22 30 40 61 116 189 299 488 568 1068
Air consumption (scf per 90°) = (Displacement/1728)*(Supply Pressure + 14.7)/14.7
Operating Time AD0012 AD0025 AD0040 AD0065 AD0100 AD0150 AD0200 AD0350 AD0600 AD0950 AD1600 AD2500 AD4000
AS0012 AS0025 AS0040 AS0065 AS0100 AS0150 AS0200 AS0350 AS0600 AS0950 AS1600 AS2500 AS4000
Seconds 0.4 0.5 0.7 1.1 1.2 1.8 2.3 3.6 4.5 5.4 6.9 7 12

Selecting/Sizing Apollo Rack & Pinion Actuators

Establish the valve operating torque beginning with the torque constants for the appropriate pressure and valve as found on
pages 41-42. Use the torque adjustment factors found on page 43 to arrive at an in-service torque. Multiple adjustment factors
may be required. Do not forget to include adjustments for graphite stem packings (valve options -21, 24 or 65 for conventional
ball valves, BO, BS, EV, FD and FP for TEVs’)

For Double Acting Actuators

Based on the available air supply select an actuator with torque outputs that exceed the in-service torque by at least 10%.

For Spring Return Actuators

Considering the available air supply, select an actuator where both the Spring-Ending torque figure and the Air-Ending torque
figure exceeds the in-service torque by at least 10%.

Note: Single-Stop actuators are appropriate for use on ball valves. Dual-Stop actuators are required for most butterfly valve applications
but may also be used on ball valves.

How to Order Apollo Pneumatic Rack & Pinion Actuators – AD and AS

A£ £ £ £ £ £ £
action size seal option spring set limit stop insert “AS” Model only
D = Double Acting 0012* N = Nitrile 00 (DA) 0 = None** A = STD Square Add Suffix “F” if
S = Spring Return 0025 (Normal temp range, -4° to 175°F) 01 (Std. on sizes 0012, 2500, & 4000) B = Without spring-to-open
K = Kit 0040 H = Fluorocarbon 02 1 = Single Adjustable Limit Stop (i.e. fail open),
0065 (High temp range, -4° to 250°F) 03 (For sizes 0025 thru 1600 only) otherwise, leave
0100 L = Silicone 04 2 = Dual Adjustable Limit Stops blank
0150 (Low temp range, -40° to 175°F) 05 (For sizes 0025 thru 1600 only)
0200 06
0350 07
0600 08
0950 10
1600 12
2500* 14
4000*
* No insert adapter options
** Optional double stroke adjustment plate is available for 2500 & 4000 (see price list)

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 actuators and controls
“Acutorque” Stainless Steel Actuator
Design and construction

5
7

3a

10
4
1
3b

1. Investment Cast Body 6. Stainless Steel Pistons

Assures manufacturing of other special alloys, such as Precision cast pistons are guided through full face
Monel engagement with the pinion and piston guide

2. Unique Drive Pinion 7. NAMUR Slotted Shaft

One piece stainless steel alloy shaft, precision machined Standard to provide a self-centering positive drive for
gear and teeth for precise control positioners, a variety of switches

3. Bearings 8. Actuator Mounting

Replaceable top and bottom TFE Pinion Bearings to ensure Manufactured in accordance with ISO 5211 to ensure
low friction, stability above 400°F, and chemical resistance mounting the actuator directly on valves

4. Travel Stops 9. Pre-loaded Cartridges

Provides +/-4° travel adjustment in outboard direction Converts a standard double acting actuator to a spring
return unit by simply removing the end caps and adding
5. Accessory Mounting the spring cartridges
Manufactured to NAMUR to provide international
standardized mounting 10. NAMUR Solenoid Mounting
International standard for direct mounting of solenoid
valves

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 actuators and controls
Operation – “Acutorque” Stainless Steel Actuator
The Apollo® Acutorque actuator is manufactured with an integral and
internal air manifold. The solenoid mounting pad is manufactured to
Namur dimensional standards as to allow for the direct mounting of
various manufacturers’ solenoid valves and other flow control devices. For
applications not requiring a direct mount solenoid valve, ports are tapped to
NPT standards (American National Standard taper threads).

Reverse Rotation
When required, a clockwise rotation of the drive pinion, by means of air to
PORT A can be achieved by reversing the pistons inside the actuator body
(rotate 180 degrees).

Spring Configuration
Each Acutorque actuator comes with a complete spring pack (6 springs per
side with nylon retainers) unless otherwise specified. When less than the full
spring pack is desired for various torque outputs (see torque chart); springs
can be removed from the actuator end caps. It is very important that springs
can be arranged in a symmetrical manner (positioned as shown) so that
unwarranted side-load does not occur between the pistons and actuator
body. CAUTION: Refer to operation and maintenance instructions before
disassembly and removal of springs.

Air to PORT A: Pressure applied enters center of chamber forcing the pistons
outward and rotating the drive pinion in a counter-clockwise direction and
forcing exhaust air out of PORT B.

Air to PORT B: Air pressure enters the outer chambers forcing the pistons
inward and rotating the drive pinion in a clockwise direction while forcing
exhaust air out of PORT A.

Loss of air pressure in the center chamber allows energy in the compressed
springs to force the pistons inward, resulting in a clockwise rotation of the
drive pinion while exhaust air leaves via PORT A.

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 actuators and controls
Features – “Acutorque” Stainless Steel Actuator
Corrosion Resistance
All metal components are cast or machined from Stainless Steel or Monel,
which offers excellent resistance to most corrosive chemicals as well as
industrial atmospheres.
No Lubrication
All actuators are factory lubricated for the optimum life of the actuator under
normal conditions. Teflon® piston bearings are used because of their self-
lubricating properties.
Simple Maintenance
Each actuator is designed for ease of maintenance. Should you wish to change
a spring rating or completely rebuild a unit, total disassembly and reassembly
is easily performed in just minutes with standard shop tools.
ISO/NAMUR Mounting
By using ISO/Namur standards, our actuators lend themselves to a host of
various manufacturers’ direct mount accessories. Solenoid valves, limit
switches, positioners, etc. bolt directly to the actuator and in turn reduces the
cost of assembly and installation of automated packages. Flexibility for future
system modifications is greatly enhanced.
Quality
Each part of the actuator must pass a stringent quality test before it can
be incorporated into an assembly. All materials used in construction must
be certified and tested to prove their proper composition. Every cast
part must pass an X-ray test before proceeding to the machining process.
After machining, every part is dimensionally evaluated to assure it meets
acceptable tolerance.
Safety
All actuator bodies and end caps are investment cast stainless steel, rugged
and built to last. It may be argued that the mechanical properties of stainless
Grade of Stainless Steel steel permit the ability to use this wall tubing in the construction of an
Body & End Caps 304 actuator. However, that is not the case with our actuator. Thick wall castings
Shaft 17-4 ph mean protection for actuator internal porting and components as well as
Piston 303 maintenance and operating personnel. Our unique drive pinion design ensures
blowout proof protection. Spring retainers are incorporated to allow safe
Bolts 18-8
removal of end caps during spring torque rating change or rebuild process.
Part Qty Material Part Qty Material
1 Body 1 304 Stainless Steel 16 O-Ring-End Cap 2 Nitrile
2 Piston 2 303 Stainless Steel 17a Bolts-End Cap 8 Stainless Steel
3 End Caps-Double Acting 2 Stainless Steel 17b Spring Bearing 8 Stainless Steel
4 Drive Pinion 1 17-4 Stainless Steel 18 Adjusting Travel Stop 2 Stainless Steel
5 Guide Bearing Plate 2 Nylon 6 19 O-Ring-Travel Stop 2 Nitrile
6 Pinion Bearing Top 1 Teflon 20a Washer 2 Stainless Steel
7 Pinion Bearing Bottom 1 Teflon 20b Nut-Travel Stop 2 Stainless Steel
8 Snap Ring 1 Stainless Steel 21 End Nut-Travel 2 Stainless Steel
9 O-Ring-Inner Top 1 Viton 22 Spring Retainer (S) * Nylon 6
10 O-Ring-Outer Top 1 Viton 23 Spring Retainer (L) * Nylon 6
11a Washer 1 Stainless Steel 24 Spring * Plated CS
11b Bearing 1 Nylon 6 25 Spring Screw * Stainless Steel
12 O-Ring-Inner Bottom 1 Viton 26 Spring Nut * Stainless Steel
13 O-Ringer-Outer Bottom 1 Viton 27 Positioner Indicator 1 Nylon
14 O-Ring-Piston 2 Viton 28 Plug 2 Nylon 6
15 Bearing-Piston 2 Nylon 6
For additional information, submittal sheets and manuals, visit www.apollovalves.com
13
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 actuators and controls
Dimensional Data – “Acutorque” Stainless Steel Actuator

can we get new drawings

from engineering?

TOP BOTTOM

MOUNTING DIMENSIONS
Model R S T V W X Y Z AA BB CC DD EE FF GG HH
3SD04500 mm 24 1/4”NPT M5 11 15 M5 8 42 M5 6 30 80 88.9 31.75 M5 8
3SS04560 in 0.95 1/4”NPT M5 0.4 0.59 M5 0.31 1.65 M5 0.24 1.18 3.15 3.5 1.25 M5 0.31
3SD06000 mm 24 1/4”NPT M5 14 15 M6 8 50 M5 6 30 80 88.9 31.75 M6 8
3SS06060 in 0.95 1/4”NPT M5 0.55 0.59 M6 0.31 1.97 M5 0.24 1.18 3.15 3.5 1.25 M6 0.31
3SD08500 mm 24 1/4”NPT M5 19 17 M8 12 70 M5 6 30 80 114 38 M8 12
3SS08560 in 0.95 1/4”NPT M5 0.75 0.68 M8 0.47 2.75 M5 0.24 1.18 3.15 4.5 1.5 M8 0.47
3SD10500 mm 24 1/4”NPT M5 19 20 M8 12 70 M5 6 30 80 114 38 M8 12
3SS10560 in 0.95 1/4”NPT M5 0.75 0.79 M8 0.47 2.75 M5 0.24 1.18 3.15 4.5 1.5 M8 0.47
3SD12500 mm 24 1/4”NPT M5 22 30 M8 18 102 M5 8 30 130 50.8
NA NA NA
3SS12560 in 0.95 1/4”NPT M5 0.87 1.2 M8 0.71 4.02 M5 0.31 1.18 5.12 2
3SD14000 mm 24 1/4”NPT M5 22 27 M10 18 102 M5 8 30 130 50.8
NA NA NA
3SS14060 in 0.95 1/4”NPT M5 0.87 1.06 M10 0.71 4.02 M5 0.31 1.18 5.12 2
3SD17000 mm 24 1/4”NPT M5 32 36 M12 24 125 M5 8 30 130 76
NA NA NA
3SS17060 in 0.95 1/4”NPT M5 1.26 1.42 M12 0.95 4.92 M5 0.31 1.18 5.12 3
3SD21000 mm 24 1/4”NPT M5 36 43 M20 28 140 M5 8 30 130 76
NA NA NA
3SS21060 in 0.95 1/4”NPT M5 1.42 1.69 M20 1.1 5.51 M5 0.31 1.18 5.12 3

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14
Customer Service (704) 841-6000
 actuators and controls
Double Acting Torque – “Acutorque” Stainless Steel Actuator

Actuator Torque (Inch/Lbs) vs. Air Supply Pressure (PSI)

Model 40 60 80 100 120 150
3SD04500 74 116 152 199 239 289
3SD06000 151 234 328 413 499 600
3SD08500 365 548 732 915 1097 1315
3SD10500 701 1068 1436 1829 2184 2632
Actuator Torque (Inch/Lbs) vs. Air Supply Pressure (PSI)
Model 40 60 80 100 120 150
3SD12500 1355 2069 2759 3449 4115 5168
3SD14000 2018 3032 4039 5046 6056 6615
3SD17000 2868 4050 5324 6640 7987 10042
3SD21000 5328 8462 11188 13884 16709 20929

DIMENSIONS
Model AS C D E F G H J K L N M Q
3SD04500 mm 168 65 52.5 62.5 35 16 4 20 10 12 16 23 32
3SS04560 in 6.61 2.56 2.07 2.46 1.38 0.63 0.16 0.79 0.39 0.47 0.63 0.91 1.26
3SD06000 mm 180 81 60.5 74 39 16 4 20 10 12 16 23 32
3SS06060 in 7.09 3.19 2.38 2.91 1.54 0.63 0.16 0.79 0.39 0.47 0.63 0.91 1.26
3SD08500 mm 222 108 74 100.5 52 16 4 20 10 12 16 24 32
3SS08560 in 8.74 4.25 2.91 3.96 2.05 0.63 0.16 0.79 0.39 0.47 0.63 0.95 1.26
3SD10500 mm 290 133 86.5 117 58.5 16 4 20 10 12 16 30 32
3SS10560 in 11.42 5.24 3.41 4.61 2.3 0.63 0.16 0.79 0.39 0.47 0.63 1.18 1.26
3SD12500 mm 390 155 110.2 136 68 20 4 30.5 10.5 12 16 40 32
3SS12560 in 15.5 5.02 3.59 5.65 2.91 0.79 0.16 1.2 0.41 0.47 0.63 1.57 1.26
3SD14000 mm 420 176 116.5 156 79 20 4 30.5 10.5 12 16 40 32
3SS14060 in 16.54 6.93 4.59 6.14 3.11 0.79 0.16 1.2 0.41 0.47 0.63 1.57 1.26
3SD17000 mm 538 210 131.5 193 98 20 4 30.5 10.5 12 16 50 32
3SS17060 in 21.18 8.27 5.18 7.6 3.86 0.79 0.16 1.2 0.41 0.47 0.63 1.97 1.26
3SD21000 mm 698 258 156 236 120 32 4 30.5 10.5 12 16 68 32
3SS21060 in 27.48 10.16 6.14 9.29 4.72 1.26 0.16 1.2 0.41 0.47 0.63 2.68 1.26

For additional information, submittal sheets and manuals, visit www.apollovalves.com

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Customer Service (704) 841-6000
 actuators and controls
Spring Return Torque – “Acutorque” Stainless Steel Actuator

Torque (Inch/Lbs) vs. Air Supply Pressure (PSI)

Actuator Spring Spring Stroke
Model Set#* 40 60 80 100 120 150
0 90 0 90 0 90 0 90 0 90 0 90 0 90
2 34 21 56 43 98 84 136 121 178 162 220 203 256 230
3 49 29 45 24 88 65 126 93 165 142 204 179 238 204
3SS045X0 4 71 43 72 42 115 90 154 126 196 163 218 175
5 88 52 109 76 147 109 182 184 209 156
6 107 64 97 58 135 91 172 103 190 129
2 61 37 101 79 167 140 237 214 304 278 369 345 435 399
3 93 55 84 48 147 107 219 185 284 248 352 315 405 350
3SS060X0 4 124 75 129 77 203 157 268 219 331 276 380 315
5 156 93 110 45 187 131 250 189 315 250 359 272
6 186 112 171 102 233 158 296 218 335 228
2 172 93 275 206 450 369 645 572 821 744 999 919 1175 1065
3 257 139 236 126 403 281 602 493 773 661 949 884 1105 945
3SS085X0 4 343 185 354 192 558 414 729 574 901 743 1042 825
5 428 232 516 303 683 490 853 651 975 705
6 515 288 473 258 636 405 800 564 915 580
2 325 182 527 394 852 703
3 483 256 443 246 759 537 1137 939
3SS105X0 4 643 358 665 369 1051 790 1374 1099 1703 1413 1975 1570
5 805 447 556 119 974 641 1291 934 1615 1241 1852 1340
6 964 537 888 493 1195 777 1519 1077 1705 1100
2 628 343 1025 730 1724 1435
3 945 510 860 425 1545 1118 2310 1864
3SS125X0 4 1259 687 1370 806 2068 1480 2720 2158 3333 2450 4166 3062
5 1579 865 1199 483 1875 1160 2545 1835 3157 2185 3947 2728
6 1895 1040 1690 850 2371 1528 2915 1846 3628 2310
2 905 520 1478 1092 2469 2088
3 1355 780 1215 642 2210 1639 3195 2620
3SS140X0 4 1808 1035 1956 1197 2935 2180 3960 3175 5000 4000 6250 5010
5 2257 1301 1692 739 2680 1750 3700 2748 4608 3425 5760 4290
6 2708 1562 2441 1279 3444 2290 4280 2852 5362 3568
2 1227 738 1985 1494 3411 2923
3 1830 1092 1824 1087 3045 2347 3945 3626
3SS170X0 4 2417 1446 2695 1713 4012 3035 4307 4291 6305 5221 7890 6526
5 3044 1811 2329 1104 3647 2417 4934 3700 6000 4608 7495 5760
6 3653 2166 3295 1817 4579 3093 5719 3750 7149 4680
2 2425 1388 4080 2988 7149 6112
3 3640 2080 3388 1831 6456 4899 9205 7626
3SS210X0 4 4857 2769 5750 3675 8510 6438 11150 9082 9231 12900 16100 12835
5 6060 3465 5070 2475 7772 5224 10400 5160 7835 12000 15000 11030
6 7270 4165 7125 4010 9700 4238 6616 10909 13650 9150
* X in Actuator Model is Spring Set

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Customer Service (704) 841-6000
 actuators and controls
Scotch-Yoke Actuator
G Series NAMUR
The shaft driven accessory interface conforms to the NAMUR standard and is
identical on all G-Series actuators, allowing for standardization of accessory
mounting hardware and installation practices
• Pneumatic and hydraulic scotch-yoke actuators
• Automates ball, butterfly, plug valves and any other 90° rotating
mechanisms
• Salt Spray Testing per ASTM B117 criteria. Construction features
prevent water ingress, allowing G-Series actuators to meet IP 66 and
IP 67M specifications and severe high pressure water deluge test

Operating Ranges
G-Series double acting actuators produce guaranteed minimum torque
outputs from 10,000 lb-in. up to 6,000,000 lb-in. The spring return units
produce spring torques from 2,500 lb-in. to 3,000,000 lb-in.
• Standard operating pressures:
Pneumatic — to 200 psig (14 BAR)
• Standard operating temperature is -20°F to +200°F (-29°C to +93°C)
Optional trims available:
0°F to +350°F (-18°C to +177°C)
-50°F to +180°F (-46°C to +82°C)
• Mechanical and hydraulic manual overrides are available
• MSS and ISO Valve Mounting
The G-Series valve interface meets the dimensional requirements of
MSS SP-101 or ISO 5211 defined for each torque range

Double Acting G1 Pneumatic Actuator Torque Chart

Operating Pressure (psig)
Apollo Reference Stroke 40 50 60 70 80 90 100 110 120 150 175 200
Model No. Number Position
Output Torque (In-Lbs)
Start/End 12465 14543 16620 18698 20775 22853 24930 31163 36356 41550
3TG100800 G01008
Minimum 6579 7675 8772 9868 10965 12061 13158 16447 19188 21929
Start/End 10593 13241 15890 18538 21186 23835 26483 29131 31779 39724
3TG100900 G01009
Minimum 5591 6989 8386 9784 11182 12579 13977 15375 16772 20966
Start/End 14046 17557 21069 24580 28092 31603 35115 38626
3TG101000 G01010
Minimum 7413 9266 11120 1973 14826 16680 18533 20386
Start/End 20133 25166 30199 35232
3TG101200 G01012
Minimum 10626 13282 15938 18595
Start/End 24482 30603 36723
3TG101400 G01014
Minimum 12921 16152 19382

For additional information, submittal sheets and manuals, visit www.apollovalves.com

17
Customer Service (704) 841-6000
 actuators and controls
Torque Ratings G Series – Scotch-Yoke Actuator
All published torques are guaranteed minimum values.
G Series Pneumatic Double-Acting Actuator Torque Chart
Operating Pressure (psig)
Apollo Reference Stroke 40 50 60 70 80 90 100 110 120 150 175 200
Model No. Number Position
Output Torque (In-Lbs)
Start/End 22441 25647 28852 32058 35264 38470 48087 56102
3TG200900 G2009
Minimum 11844 13536 15228 16920 18612 20304 25379 29609
Start/End 21254 25504 29755 34006 38257 42507 46758 51009
3TG201000 G2010
Minimum 11217 13461 15704 17948 20191 22434 24678 26921
Start/End 24371 30464 36556 42649 48742 54835 60927
3TG201200 G2012
Minimum 12862 16078 19294 22509 25725 28941 32156
Start/End 29636 37046 44455 51864 59273
3TG201400 G2014
Minimum 15641 19552 23462 27373 31283
Start/End 39118 48897 58677
3TG201600 G2016
Minimum 20646 25807 30968
Start/End 35888 41015 46142 51269 56396 61523 76903 89721 102538
3TG301000 G3010
Minimum 18941 21647 24353 27059 29764 32470 40588 47352 54117
Start/End 36847 44216 51585 58955 66324 73693 81063 88432
3TG301200 G3012
Minimum 19447 23336 27226 31115 35004 38894 42783 46672
Start/End 35887 44859 53831 62803 71775 80747 89719 98690
3TG301400 G3014
Minimum 18941 23676 28411 33146 37881 42616 47351 52087
Start/End 47430 59288 71145 83003 94860
3TG301600 G3016
Minimum 25033 31291 37549 43807 50065
Start/End 75266 94082
3TG302000 G3020
Minimum 39724 49654
Spring Return G1 Pneumatic Actuator Torque Chart
Operating Pressure (psig)
Reference Spring Torque
Apollo
Model No. Number Start/Min/End 40
(In-Lbs) 50 60 70 80 90 100 110 120 150 175 200
Output Torque Start/Min/End (In-Lbs)
11614 5551 7628 9706 11783 13861 20093 25287 30481
3TG100804 G01008-SR4 5708 2439 3543 4648 5752 6849 10138 12880 15621
10015 3783 5861 7938 10016 12093 18326 23520 28713
11614 4820 7469 10117 12765 15414 18062 20710 28655
3TG100904 G01009-SR4 5708 2051 3459 4866 6271 7669 9066 10464 14657
10015 3053 5701 8350 10998 13646 16295 18943 26888
11614 6488 10000 13511 17023 20534 24046 27557
3TG101004 G1010-SR4 5708 2938 4804 6664 8518 10371 12224 14078
10015 4721 4232 11744 15255 18767 22278 25790
11614 9063 14096 19130 24163
3TG101204 G01012-SR4 5708 4306 6973 9630 12286
10015 7296 12329 17362 22395
11614 13413 19534 25654
3TG101404 G01014-SR4 5708 6613 9843 13073
10015 11646 17766 23887
13598 6048 8126 10203 12281 18513 23707 28901
3TG100803 G01008-SR3 6605 2523 3631 4735 5839 9143 11884 14625
11445 3669 5746 7824 9901 16434 21327 26521
13598 ` 5889 8537 11185 13834 16482 19130 27075
3TG100903 G01009-SR3 6605 2437 3850 5257 6665 8071 9469 13662
11445 3509 6157 8806 11454 14102 16751 24695
13598 4908 8420 11931 15443 18954 22466 25977
3TG101003 G01010-SR3 6605 1904 3787 5653 7520 9376 11229 13082
11445 2529 6040 9552 13063 16574 20086 23597
13598 7483 12516 17550 22583
3TG101203 G01012-SR3 6605 3289 5964 8634 11291
11445 5104 10137 15170 20203
13598 11833 17954 24074
3TG101403 G01014-SR3 6605 5601 8848 12078
11445 9453 15574 21695
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Customer Service (704) 841-6000
 actuators and controls
Torque Ratings G Series – Scotch-Yoke Actuator
Spring Return G1 Pneumatic Actuator Torque Chart (cont.)
Operating Pressure (psig)
Reference Spring Torque
Apollo
Model No. Number Start/Min/End 40
(In-Lbs) 50 60 70 80 90 100 110 120 150 175 200
Output Torque Start/Min/End (In-Lbs)
15526 8443 10521 16753 21947 27141
3TG100802 G01008-SR2 7352 3692 4796 8109 10857 13598
13037 5692 7770 14002 19196 24390
15526 6777 9425 12074 14722 17370 25315
3TG100902 G01009-SR2 7352 2800 4214 5622 7029 8437 12635
13037 4026 6674 3923 11971 14619 22564
15526 6660 10171 13683 17194 20706 24217
3TG101002 G01010-SR2 7352 2736 4611 6477 8348 10202 12055
13037 3909 7420 10932 14443 17955 21466
15526 5723 10756 15789 20823
3TG101202 G01012-SR2 7352 2228 4922 7597 10264
13037 2972 8005 13039 18072
15526 10073 16194 22314
3TG101402 G01014-SR2 7352 4559 7811 11051
13037 7322 13443 19563
18470 8599 14831 20025 25219
3TG100801 G0108-SR1 8749 3364 6703 9463 12223
14776 4516 10748 15942 21136
18470 7503 1152 12800 15448 23393
3TG100901 G0109-SR1 8749 2764 4207 5623 7030 11253
14776 3420 6069 8717 11365 19310
18470 8249 11761 15272 18784 22295
3TG101001 G01010-SR1 8749 3174 5071 6937 8803 10669
14776 4166 7678 11189 14701 18212
18470 8834 13868 18901
3TG101201 G01012-SR1 8749 3492 6190 8865
14776 4752 9785 14818
18470 8151 14272 20392
3TG101401 G01014-SR1 8749 3121 6405 9658
14776 4068 10189 16309

For additional information, submittal sheets and manuals, visit www.apollovalves.com

19
Customer Service (704) 841-6000
 actuators and controls
Torque Ratings G Series – Scotch-Yoke Actuator
All published torques are guaranteed minimum values.
Spring-Return Actuator
Spring Torque Operating Pressure (psig)
Apollo Reference (In-Lbs) 40 50 60 70 80 90 100 110 120
Model No. Number Start/Min/End Output Torque Start/Min/End (In-Lbs)
26818 14072
3TG200902 G2009-SR2 12882 5964
22074 8829
26818 13859 18810 22361 26611
3TG201002 G2010-SR2 12882 5848 8110 10369 12628
22074 8616 12866 17117 21368
26818 12159 18252 24344 30437 36530
3TG201202 G2012-SR2 12882 4926 8185 11423 14661 17896
22074 6915 13008 19101 25194 31286
26818 12648 20057 27466 34875
3TG201402 G2014-SR2 12882 5191 9145 13082 17020
22071 7404 14814 22223 29632
26818 14720 24500 34279
3TG201602 G2016-SR2 12882 6308 11506 16703
22074 9477 19256 29036
30997
3TG200901 G2009-SR1 14742
25004
30997 14871 19122 23373
3TG201001 G2010-SR1 14742 5957 8249 10508
25004 8248 12498 16749
30997 21106 27199 33291
3TG201201 G2012-SR1 14742 9303 12541 15779
25004 14482 20575 26668
30997 16819 24228 31637
3TG201401 G2014-SR1 14742 7014 10962 14900
25004 10195 17604 25013
30997 21261 31041
3TG201601 G2016-SR1 14742 9386 14583
25004 14638 24417
20678 10155 13361 16567 19772
3TG200904 G2009-SR4 9903 4185 5900 7603 9307
16917 5998 9204 12410 15616
20678 11058 15308 19559 23810 28061 32311
3TG201004 G2010-SR4 9903 4675 6935 9194 11453 13712 15956
16917 6901 11152 15402 19653 23904 28155
20678 11766 17859 23952 30044 36137 42230
3TG201204 G2012-SR4 9903 5052 8290 11528 14760 17975 21191
16917 7609 13702 19795 25888 31980 38073
20678 10939 18348 25757 33166 40575
3TG201404 G2014-SR4 9903 4610 8550 12488 16407 20318
16917 6782 14191 21600 29009 36419
20678 20420 30200 39979
3TG201604 G2016-SR4 9903 9652 14842 20003
16917 16264 26043 35823
24139 13833 17039
3TG200903 G2009-SR3 11457 5833 7539
19390 8584 11790
24139 12575 16826 21077 25327 29578
3TG201003 G2010-SR3 11457 5150 7426 9685 11944 14203
19390 7326 11577 15828 20078 24329
24139 15126 21219 27311 33404 39497
3TG201203 G2012-SR3 11457 6522 9760 12998 16236 19460
19390 9877 15970 22062 28155 34248
24139 15615 23024 30433 37842
3TG201403 G2014-SR3 11457 6782 10720 14657 18587
19390 10366 17775 25184 32593

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Customer Service (704) 841-6000
 actuators and controls
Torque Ratings G Series – Scotch-Yoke Actuator
Spring-Return Actuator (cont.)
Spring Torque Operating Pressure (psig)
Apollo Reference (In-Lbs) 40 50 60 70 80 90 100 110 120
Model No. Number Start/Min/End Output Torque Start/Min/End (In-Lbs)
24139 17687 27467 37246
3TG201603 G2016-SR3 11457 7883 13081 18273
19390 12438 22218 31997
49017 20655
3TG301002 G3010-SR2 22571 6848
36975 7346
49017 25456 32826 40195 47564
3TG301202 ­G3012-SR2 22571 9568 13568 17516 21433
36975 12147 19516 26886 34255
49017 21936 30907 39879 48851 57823
3TG301402 G3014-SR2 22571 7591 12527 17349 22117 26885
36975 8626 17598 26570 35542 44514
49017 30278 42135 53993
3TG301602 G3016-SR2 22571 12185 18548 24849
36975 16968 28826 40683
49017 34398 53215
3TG302002 G3020-SR2 22571 14422 24436
36975 21089 39905
54045
3TG301001 G3010-SR1 25307
42224
54045 27024 34394 41763
3TG301201 G3012-SR1 25307 10497 14497 18420
42224 13960 21329 28698
54045 25106 34078 43050 52022
3TG301401 G3014-SR1 25307 9456 14326 19104 23873
42224 12041 21013 29985 38957
54045 24476 36334 48191
3TG301601 G3016-SR1 25307 9107 15535 21837
42224 11412 23269 35127
54045 28597 47413
3TG302001 G3020-SR1 25307 11351 21423
42224 15532 34349
36568 19695 24822 29949
3TG301004 G3010-SR4 17123 7867 10637 13361
28566 10851 15978 21105
36568 20012 27381 34751 42120 49489 56858
3TG301204 G3012-SR4 17123 8038 11996 15913 19830 23746 27663
28566 11168 18537 25906 33276 40676 48014
36568 22258 31239 40201 49173 58145 67117
3TG301404 G3014-SR4 17123 9257 14042 18810 23578 28347 33089
28566 13414 22385 31357 40329 49301 58273
36568 15857 27714 39572 51429 63287
3TG301604 G3016-SR4 17123 5764 12174 18475 24777 31068
28566 7013 18870 30728 42585 54443
42128 20609 25735
3TG301003 G3010-SR3 19573 7746 10528
32379 9833 14960
42128 23167 30537 37906 45275 52645
3TG301203 G3012-SR3 19573 9135 13115 17032 20949 24865
32379 12392 19761 27130 34500 41869
42128 18044 27016 35988 44960 53931 62903
3TG301403 G3014-SR3 19573 6305 11223 16012 20781 25549 30317
32379 7268 15240 25212 34184 43156 52127
42128 23501 35358 47216 59073
3TG301603 G3016-SR3 19573 9315 15678 21980 28282
32379 12725 24582 36440 48297
42128 39479 58295
3TG302003 G3020-SR3 19573 17868 27868
32379 28703 47519
For additional information, submittal sheets and manuals, visit www.apollovalves.com
21
Customer Service (704) 841-6000
 actuators and controls
AE Series Actuators
AE Series Ruggedly built and designed for easy installation, new Apollo® AE Series
electric actuators deliver the most standard features and performance in
their class. Now CSA listed all sizes as standard.

Five Output Torques, One Housing

• 200, 400, 600, 800 and 1,000 inch-pounds
• Long Service Life
• Anodized die cast aluminum housing
• Fiberglass reinforced nylon cover resists corrosion
• Nitrile gasket and seals cover all penetration points in housing and cover
• Precision cut and heat treated alloy spur gears
• Permanently lubricated enclosed gear train
• NEMA 4, 4X
Easy To Use
• Two separate 1/2” NPT conduit entrances for easier wiring and signal separation
• 12-position pre-wired terminal strip includes standard connections for
remote open/closed position indicators; lots of room for wiring options
• Unrestricted mounting orientation
• Built-in thermal overload protection in all AC motor actuators
• Limit switches have an 11 amp rating at 115 VAC
• High visibility valve position indicator standard on all models
Many Standard Features
• Stainless steel push-and-turn manual override shaft, position indicator
shaft and female output
• ISO 5211 F07 drive output reduces inventory of mounting kits
• 115 AC & 220 AC models feature a 25% duty cycle below 100˚F
(24AC — 20% duty cycle below 100˚F)
• 12 and 24 DC — all DC voltage models provide 100% duty cycle for 1 hour
after which DC motor is reduced to 80% duty cycle.
• Reversible rotation
Broad Temperature Range
• Operates from -40˚F (when equipped with 15 watt heater and thermostat)
to 150˚F
Available Options
• Actuators can be ordered with one, two or three additional limit switches
• For low temperatures: actuators can be equipped with a thermostatically controlled heater element
• Motor brake is necessary when mounting actuator to a butterfly valve
4-20mA Positioner Features (P - Option) 4-20mA Positioner Features (T - Option)
Advanced Protection Features A) High Resolution Feedback Transmitter
A) Stall Detection - Motor will not burn out from stalling - Provides voltage or mA output that can be set for any
B) Fault Signal range (0 to 10 VDC in 0.0016 V steps or 0 to 20 mA in
- Fault LED on DHC-100 front panel 0.0031 mA steps)
C) Duty Cycle Protection B) Auto/Manual Station (Local Control Unit - LCU)
- Allows actuators rated for 25% duty, or more, to be safely modulated C) Polarity Detection
- Activates prior to tripping of thermal overload protector, which prevents
long shut down periods due to tripping thermal overload protector; allows
the actuator to continue to move to set-point at a 25% duty cycle speed
Performance Features
A) High Resolution (± 0.1°)
- 450 points of resolution on a 1/4 turn valve
B) Dynamic Braking
- Stops motor before changing actuator direction
- Stops motor before mechanical brake engages, which reduces break wear
C) Adaptive Control - Designed to maintain high resolution and accuracy
by continuously monitoring and compensating for actuator backlash,
motor coast, and load changes to eliminate positioner deadband
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 actuators and controls
AE Actuator General Specifications
Breakaway Cycle Time Amperage Draw (max.)
Actuator Torque 90˚ Travel Duty Cycle Starting or locked rotor current voltage
Model Output (in.-lbs.) (50% Load) 115 VAC 230 VAC 12 VDC 24 VDC
AE200 200 in-lbs 5.0 sec. 25% .74 amp .44 amp 1.6 amp 1.7 amp
AE400 400 in-lbs 10.0 sec. 25% .74 amp .44 amp 1.6 amp 1.7 amp
AE600 600 in-lbs 15.0 sec. 25% .74 amp .44 amp 1.6 amp 1.7 amp
AE800 800 in-lbs 20.0 sec. 25% .74 amp .44 amp 1.6 amp 1.7 amp
AE1000 1000 in-lbs 25.0 sec 25% .74 amp .44 amp 1.6 amp 1.7 amp
Note: 90˚ Travel = Travel From Closed position to Open position or vice versa.
DC current draw is at max. torque
24 VAC current draw at locked rotor 4.6 amp

AC models: 120 VAC or 230 VAC, Reversible 3 wire, capacitor run. Self-resetting (thermal) overload protection,
Class B insulation, sub-fractional horsepower.
Motor
DC models: 12 VDC or 24 VDC, Reversible 2 wire, POS & NEG. No thermal overload
(external circuit breaker or fuse suggested for protection.)
Lubrication Permanently lubricated gear train and bearings
The AE-Series actuators are designed to operate at 25% duty cycle at temperatures below 100˚F.
Duty Cycle
See Electrical Operation. (24 AC-20% duty cycle below 100˚F)
Temperature Operating 32˚F to 150˚F Max
Range -40˚F to 150˚F with optional heater & thermostat
Thermal Protection Self-resetting (AC Motors Only)
Conduit Connections (2) 1/2”-NPT female
Direction Of Travel Clockwise to Close, Counterclockwise to Open (Position indicator shaft only, manual override shaft rotates opposite)

AE Dimensions

For additional information, submittal sheets and manuals, visit www.apollovalves.com

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Customer Service (704) 841-6000
 actuators and controls
AE Series Actuators

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Customer Service (704) 841-6000
actuators and controls
AE Actuator

How to Order AE Series Electric Actuators

AE - £ - £ - £
torque (LB - IN) voltage options
200 1 = 115 vac 0 = Standard
400 2 = 24 vac A = One extra switch & cam*
600 3 = 220 vac B = Two extra switches & cams*
800 C = Three extra switches and cams*
1000 4 = 12 vdc D = Heater and Thermostat (15 watt)
Enter all digits of Torque Value 5 = 24 vdc F = Motor Brake (115 VAC & 24 VAC Only)
H = Tropical Heater (15 watts)
P = Positioner 4-20 mA
T = Transmitter 4-20 mA

Note: AE will always be the first two characters of the part number, all digits from torque
value must be entered into part number (i.e. 400, 1000 etc.) Only use one digit for voltage
depiction (i.e. 1-5). For the options listing you may use more than one character, up to three,
(i.e. O, AD or BD etc.)

Example:
AE-400-3BF :
400 lb. in.; 220 VAC; 2 extra switches and cams, motor brake
AE-1000-1D :
1000 lb. in.; 115 VAC; Heater and thermostat

• 1 Year warranty on positioner & positioner with transmitter

• Transmitter available with (P) positioner option only
• Positioner & Transmitter are not CSA listed
• * Not available with “P” option

For additional information, submittal sheets and manuals, visit www.apollovalves.com

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Customer Service (704) 841-6000
 actuators and controls
Electric Actuators
CS & CL Series Conbraco’s CS and CL electric actuators are split phase reversing AC motors
for standard duty or brushless DC Motors for continuous duty. Eight sizes
are available which produce breakaway torques between 150 and 3000 lb-
in. They are excellent industrial quality units capable of on/off, fail safe, and
modulating applications. The efficient spur gear drive train is supported by
permanently-lubricated bearings making it very secure while eliminating the
potential for side loading of the output shaft.

Conbraco offers as standard a 75% duty cycle AC motor. Continuous-duty

brushless DC motors are also available for a range of input voltages. All units
are rated for use in ambient environments from -40°F (with optional heater
& thermostat) to 150°F (note that units equipped with an internal battery are
rated to 130°F).

Hazardous Location Enclosures

The standard enclosures (CS and CL) are rated for NEMA 4/4X (weather tight
and corrosion resistant). The Hazardous Location enclosures are rated for NEMA
4/4X/7 & 9, Class I, Div 1, Groups C&D; Class II, Div. 2, Groups E, F, & G; Class III.

(CSA) Certifications
Certification by the Canadian Standards Association of either hazardous or
weatherproof locations is standard on all CS & CL models with 75% duty cycles.

Features
• Plug-in connectors for the motor, the brake option and the heater/
thermostat option
• All connectors are coded to prevent mis-wiring.
• Limit switch wires are soldered to the board - no more loose connections.
• A six position terminal strip clearly labeled so it can be wired up in the
field without an instruction manual.
• Thermal overload protection (AC motors)
• Dual conduit openings; 3/4” (1/2” with supplied bushings)
• Visual position indication
• All aluminum enclosure
• Captive cover bolts on CS Series
• Manual override shaft (optional handwheel override with declutchable shaft)

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Customer Service (704) 841-6000
 actuators and controls
Electric Actuators
CS & CL Series Introducing Simplicity for Calibrating Modulating Actuators
The Control Board brings a whole new level of simplicity to the field. It will work with either of the Motor Boards (115VAC or 230VAC).
Features include:
• Switch selector for 4-20mA or 0-10VDC input • An adjustable pot for Speed Control (motor pulsing)
• Switch selector for 4-20mA or 0-10VDC position readback • An adjustable pot for deadband adjustment
• Switch selector for either “fail in-place” or “fail to zero” upon • Locked Rotor Protection if the actuator cannot achieve the
loss of control signal (provided input power remains) position commanded by the control signal, it will cut power
• On-board push buttons to manually position the actuator to the motor. Repeated stalls will not damage the actuator.
• A “Mode Selector” switch with LEDs, which are used for: • Reverse acting operation with no rewiring.
- ”No tools” pot calibration • Split range operation with no rewiring.
- Setting Zero and Span
- Manually positioning the actuator

CS Dimensions

CL Dimensions

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Customer Service (704) 841-6000
 actuators and controls
CS & CL Specifications and Options
CS & CL Extended Duty Data
TECHNICAL DATA—115VAC AND 230VAC Models*
Torque Output Speed Max Running Current at Full Max Effective Peak Inrush
VA Rating
Series (breakaway) (seconds per Duty Cycle Load (True RMS) Current (=.66 x peak inrush)
90° rotation) 115 VAC 230 VAC 115 VAC 230 VAC 115 VAC 230 VAC
150 in lb 8 75% 70vA 115vA 0.6 amps 0.5 amps 1.25 amps 0.924 amps
CS 300 in lb 15 75% 70vA 115vA 0.6 amps 0.5 amps 1.25 amps 0.924 amps
600 in lb 30 75% 70vA 115vA 0.6 amps 0.5 amps 1.25 amps 0.924 amps
1000 in lb 25 75% 92vA 161vA 0.8 amps 0.7 amps 1.66 amps 1.29 amps
1500 in lb 40 75% 92vA 161vA 0.8 amps 0.7 amps 1.66 amps 1.29 amps
CL 2000 in lb 55 75% 92vA 161vA 0.8 amps 0.7 amps 1.66 amps 1.29 amps
2500 in lb 70 75% 92vA 161vA 0.8 amps 0.7 amps 1.66 amps 1.29 amps
3000 in lb 75 55% 92vA 161vA 0.8 amps 0.7 amps 1.66 amps 1.29 amps

CS & CL continuous Duty Data

12 VDC 24 VDC 24 VAC 115 VAC 230 VAC
Torque Cycle Current Cycle Current Cycle Current Cycle Current Cycle Current
Series Duty Cycle
(In-Lb) Time Draw Time Draw Time Draw Time Draw Time Draw
(sec/90°) Amps (sec/90°) Amps (sec/90°) Amps (sec/90°) Amps (sec/90°) Amps
150 100% 11 2.2 13 1.2 8 1.8 9 0.4 9 0.4
CS 300 100% 17 2.5 13 1.4 12 2.1 13 0.5 13 0.4
600 100% 17 2.8 13 1.7 13 2.5 14 0.6 14 0.5
1000 100% 21 4 14 2.4 15 3.5 15 0.9 15 0.6
1500 100% 40 4 24 2.4 27 3.5 29 0.9 29 0.6
CL 2000 100% 40 4.3 33 2.4 28 3.5 29 0.9 29 0.6
2500 100% 55 3.3 40 2 38 3.1 39 0.8 39 0.6
3000 100% 60 3.7 42 2.2 40 3.5 42 0.8 43 0.6
*Notes:
1. The Current Draws stated above include all options. If the brake and/or heater & thermostat are not installed, the actual current draws will be less.
2. For Extended Duty Cycle Models, Current Draws are provided at full running torque. If the actuator encounters an overtorque condition,
such as a stall condition, the Current Draw will be vastly increased.
3. Continuous Duty actuators contain brushless DC motors and are therefore not limited by duty cycle restraints in environments at or below 104°F;
in ambient environments above this temperature the duty cycle is de-rated to 80%.

ACTUATOR MODEL#’s/DESCRIPTION CONTROL OPTIONS FOR CONTINUOUS DUTY CYCLE*(1)

115.............................................................. 115 VAC Motor (Standard or Continuous) R2................................................................................... Single Relay 2 or 3 Wire Control
230 VAC..................................................... 230 VAC Motor (Standard or Continuous) C...................................... Positioner accepts 4-20mA or 0-10V (Switch Selectable)
24 VAC...............................................................24 VAC Motor (Continuous Duty only) CL2................................................. Positioner with Fail Safe Backup for CS Series(1)
12/24 VDC...........................................12 or 24 VDC Motor (Continuous Duty only)
X...................................................................................................................NEMA 4,4X,7, & 9 CL3................................................. Positioner with Fail Safe Backup for CL Series(1)
W........................................................................................................................ NEMA 4 & 4X L2..............................................................Fail Safe Battery Backup for CS Series***(1)
H..................................................................................................................... Tropical Heater L3.............................................................. Fail Safe Battery Backup for CL Series***(1)
S2......................................................................................... Two Auxiliary Switches SPDT NOTE: No manual override on failsafe units.
T...................................................................................................... Heater and Thermostat *Contact Actuator Engineering for applications not covered by indicated options.
K...........................................................................................................................Motor Brake2 *Option availability and prices are subject to change withou notice.
Z............................................................................... Declutchable Handwheel Override ***Option “C”, “CL2”,”CL3”,”L2”, &”L3” include position transmitter
P...................................................................... Feedback Potentiometer (0-1000 Ohm) A BOARD OPTION MUST BE SELECTED WITH CONTINUOUS DUTY CYCLE. ONLY ONE
• CSA certification with (C US) marking is standard on all standard (extended) duty models. BOARD OPTION CAN BE INSTALLED IN THE ACTUATOR.
• CSA certification with (C US) marking is standard on continuous duty models ordered with
enclosure option “E”.
2
Standard on continuous duty cycle units

CS & CL Series Numbering system

series torque enclosure board option general options duty cycle voltage
CS 600 W L2 S2 E = Standard 115 VAC
CL 1500 X CL3 S2 E = Standard 230 VAC

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Customer Service (704) 841-6000
 actuators and controls
Electric Actuators
LB Series The LB-Series is available in several basic designs with a wide variety of
configurations from which to select torque and speeds to meet specific
application requirements. These rugged and uncomplicated actuators
provide a practical and reliable method for turning any mechanism 90˚.
Torques range from 540 inch-pounds to 54,000 inch-pounds (6.25 to 625
kilogram-meters). Electrical models are available in 115 VAC-50/60 Hz single
phase, 200 VAC-50/60 single phase; and 220/440 VAC-50/60 Hz three phase.
Models are available for on/off modulating control.

Listed below are performance specifications for a limited sampling of LB-

Series electric actuators. This product family is available with a such a variety
of options and features that they can not be represented in this catalog.
Options such as positioners, transmitters, special enclosure ratings, extra
switches, or motor voltages are optionally available. Contact Conbraco’s
Actuator Engineering Department for the proper actuator to fit non standard
or unique requirements.

LB Series Electric Actuator Performance Data

L-B Series Torque Rotating Speed Power Requirements 30% Duty Cycle
Model Output (Sec/90 degree) 115VAC 1 Ph 60Hz 460 VAC 3 Ph 60 HZ
Number Lb-In Std Opt RATED START RATED START
OA8 885 5 1.95 3.3 0.63 1.15
OA8 885 25 1.25 2 0.39 0.78
OA15 1350 15 25 1.95 3.3 0.39 0.78
AT25 2250 15 1.95 3.3 0.63 1.15
AT25 2250 25 50 1.95 3.3 0.39 0.78
AT50 4500 25 4.6 12 0.63 1.15
AT100 8850 24 12 4 17 0.6 1.2
Contact factory for part numbers of actuators with options & other voltages
Notes:
• Operating speed is based on an actuator operating at rated output torque. Actual operating speed will vary depending on actual output torque.
• All torque and speed ratings are based on a plus or minus 10% motor voltage variation.
• All torque ratings represent the maximum torque available during both breakaway (start) and run (dynamic) conditions.
• Each actuator is supplied, as standard, with a 30% duty cycle, F insulation, TENV design motor rated for 360 starts per hour at 104˚F.
• All actuators are NEMA 4 rated as standard. Many are optionally available with additional ratings, such as, explosion proof or submersible, etc., to
meet special service requirements.
• All actuators utilize a self-locking gear train design and have provision for manual override.
• All actuators have both electrical and mechanical travel stop provisions.
• FQ Series are Spring Return Failsafe models. Contact factory for model number and price (not listed above).

For additional information, submittal sheets and manuals, visit www.apollovalves.com

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Customer Service (704) 841-6000
 actuators and controls
LB Series Actuator Dimensions
Types Ao8 and OA15 types at25 and at50
Standard specification: Weatherproof NEMA 4, Standard specification: Weatherproof to NEMA
with two adjustable SPDT limit switches; with 4, fitted with two adjustable SPDT travel limit
built-in motor thermal cutouts, with handwheel switches (one for each extreme position);
for manual operation. Duty rating 30%. two SPDT torque limit switches (one for each
direction of rotation) and with handwheel for
manual operation.
Duty rating 30%. Net weight: 40 lbs.
AT25 female socket dimension = .866 square
AT50 female socket dimension = 1.063 square

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Customer Service (704) 841-6000
 actuators and controls

20.495 "
2.520 "

F10 F12
C A

Ø3.386 "
LB Series Actuator Dimensions

4.489 "
Type AT100
Cable entries
7.875 "

Removable drive socket *2

Ø11.808 "

Standard specification: Weatherproof to NEMA 16.766 " *1

Emergenc

4, fitted with two adjustable SPDT travel limit 14.220 "

switches (one for each extreme position); Position indicator

ISO 5211
F10
two SPDT torque limit switches (one for each View C of the flange
Adjustable mechanical end
direction of rotation) and with handwheel for stops 90° (+/- 2°)
On axis / Off Axis

20.495 "
A-A 2.520 "
manual operation. Duty rating 30%.

45°
Ø3.386 "
Ø5.906 "

Ø4.016 "

90°
4.489 "
32 Positions

Handwheel clutch
7.875 "

2
Removable drive socket *
1.575 " *3 16.766 " *1
F10 = 4 x M10
Prof./Depth: 0.827"

Position indicator

Adjustable mechanical end

stops 90° (+/- 2°)

*3
3.544 " A-A

32 Positions

Handwheel clutch

1.575 " *3

17.387 " 17.387 " 17.387 "

Emergency Handwheel

*3
3.544 "
0.118 "
0.158 "
Ø3.347 "f8

2.520 "

F10 F12 F14

C A B
Ø6.891 "
Ø3.957 "

Ø3.938 "f8
Flat ring (OPTIONAL)

Cable entries

0.158 "
Centering ring

14.220 " 13.393 " 14.220 "

ISO 5211 ISO 5211 ISO 5211

F10 F12 F14
View C of the flange View A of the flange View B of the flange

On axis / Off Axis On axis / Off Axis

A-A
45°

45°
45°

Ø5.906 "
Ø4.922 "
Ø5.906 "

Ø4.016 "

Ø6.891 "
Ø5.513 "
90°
90°

90°

F10 = 4 x M10 F12 = 8 x M12

Prof./Depth: 0.827" Prof./Depth: 0.709" F14 = 4 x M16
Prof./Depth: 0.827" NOTE:
*1 The actuator is represented in its maximum size.

*2 Representation of the socket in closed position.

*3 Dimension to allow for dissassembly

For additional information, submittal sheets and manuals, visit www.apollovalves.com

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 actuators and controls
Solenoids
Direct mounted NAMUR solenoid valves Solenoid General Specifications
Temperature limits: Power Consumption:
Media: 0°F to +180°F. 6 Watts
Ambient: Materials:
1: NEMA 4, 4X 0°F to +180°F. Valve Body=Aluminum, anodized.
2: NEMA 4-4X-7-9, 0°F to +125°F. Fasteners=Stainless Steel
Coil Ratings: Seals & O-Rings=Nitrile.
1: NEMA 4, 4X: Continuous duty molded Class H Cv flow rate:
insulation. 1.8
2: NEMA 4-4X-7-9: Continuous duty molded Class F

Coil Voltages Available:

Coil Voltage Variation: +/-10% of Nominal
1: 120 VAC-60 Hz/110 VAC-50 Hz.
2: 240 VAC-60 Hz/220 VAC-50 Hz/120 VDC.
3: 48 VAC-60 Hz/44 VAC-50 Hz/24 VDC.
4: 24 VAC-60 Hz/22 VAC-50 Hz/12 VDC.

NEMA 4-4X UL, CSA, PTB&CE NEMA 4, 4X, 7 & 9 UL, CSA, PTB&CE

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Customer Service (704) 841-6000
actuators and controls
Solenoids
Solenoid Valves
AVC NAMUR *Three & Four-way, end mounted coil
Solenoids: Cv=1.8
For NAMUR Direct Mount
Part No.
3T8-411-40A 115 VAC NEMA 4 0025 thru 4000
3T8-421-40A 12 VDC/24 VAC NEMA4 0025 thru 4000
3T8-431-40A 24 VDC/48 VAC NEMA4 0025 thru 4000
3-way n.c. 3T8-441-40A 220 VAC NEMA4 0025 thru 4000
3T8-711-40A 115 VAC NEMA7 0025 thru 4000
3T8-721-40A 12 VDC/24 VAC NEMA7 0025 thru 4000
3T8-731-40A 24 VDC/48 VAC NEMA7 0025 thru 4000
3T8-741-40A 220 VAC NEMA7 0025 thru 4000
Part No.
3T8-411-32A 115 VAC NEMA 4 032, 200 & 270
3T8-421-32A 12 VDC/24 VAC NEMA4 032, 200 & 270
3T8-431-32A 24 VDC/48 VAC NEMA4 032, 200 & 270
3T8-441-32A 220 VAC NEMA4 032, 200 & 270
3T8-711-32A 115 VAC NEMA7 032, 200 & 270
4-way Operation 3T8-721-32A 12 VDC/24 VAC NEMA7 032, 200 & 270
3T8-731-32A 24 VDC/48 VAC NEMA7 032, 200 & 270
3T8-741-32A 220 VAC NEMA7 032, 200 & 270
All above include adapters to turn “NAMUR 90º”
Part No.
3T8-000-32B Adapter 032, 200 & 270
3T8-000-32A Adapter 0025-4000

3-way n.c.

4-way Operation

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33
Customer Service (704) 841-6000
 actuators and controls
Stonel Quartz Limit Switch
The Quartz is available in explosion proof (QX), nonincendive and intrinsically
safe (QN) and general purpose (QG) versions. The robust epoxy coated
anodized aluminum construction makes this platform extremely durable and
well suited for use in corrosive, heavy wash down environments. A broad
range of switching, position transmitter and communication options may be
selected to accommodate most applications.

This versatile platform adapts to a wide variety of valve systems. Attach the
Quartz to quarter-turn actuators, manual operators, linear operators and
positioners using readily available stainless steel mounting systems.

1. Enclosures Optimized for Environment

QX: Explosion proof, water tight and corrosion-proof enclosure is
approved for use in div. 1/zone 1 hazardours areas.

QN: Nonincendive is approved for all div.2/zone 2 hazardous
environments with proximity sensors using a clear cover. Intrinsically
safe Namur sensors or passive switches are available for div. 1/
zone 0 applications.

QG: General purpose features a clear Lexan cover with mechanical

switches. All enclosures are rated NEMA 4, 4x, and 6.

2. Rapid Enclosure Access

Screw-on cover allows quick enclosure access, saving you valuable
maintenance and set-up time. The cover provides a vapor tight seal and
allows entry to internal components in less than five seconds.

3. Faster Wiring
Pre-wired and labeled terminal strip enables quick,convient attachment
of field wires.

4. Wide Variety of Switching & Communication

Switching options include dual module sensors and communication,
Maxx-Guard proximity switches and mechanical switches. Continuous
signal output is available in a 4 to 20 mA position transmitter.
Eliminate Seal Fittings in Division 2 and 2 Areas
FMus ratings certify the Quartz QX series with
proximity switches for use without seal fittings in 5. Quick Set Cams are Easy to Adjust
all hazardous areas. By passing special pressure Touch and Tune switch settings allow you to make adjustments in seconds
piling tests, the all aluminum enclosure was without the use of tools.
certified for this elite distinction. Now, a time-
consuming procedure can be safely eliminated
in division 1 and division 2 areas.
6. Dual Shaft O-ring Seals Eliminate Corrosion
Top inner and bottom outer shaft o-rings seal the drive bushing from
Consolidate Your Components & Minimize Costs both external corrosives and internal contaminants that enter
The Quartz design offers up to three conduit the enclosure.
entries with extra wire terminations. By
terminating solenoid valves in the switch
enclosure, significant savings are realized by
7. Special Drive Bushing Assures Long CycleLife
eliminating a junction box, wiring, conduit The oil impregnated bronze bushing maintains smooth operation and
materials and labor. eliminates the potential for shaft seizure due to actuator shaft eccentricity.

8. Space Saving Visual Indication

Visual indicator offers excellent viewability without sacrificing
accessibility or adding to space requirements. Indicators are also
available with continuous percentage or three-way indication.

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Customer Service (704) 841-6000
 actuators and controls
VRC Positioners
dimensional diagrams

Construction performance
Part Materials Parameter Specification
PPA Composite, 300 Stainless Steel Port 1.25% Maximum
Enclosure Resolution
Rings, Cover and Mounting Bolts 0.10% Typical
Indicator Lens LEXAN™ 99.75% Minimum
Repeatability
PPA, PPS and PEEK Composites 300 Series 99.90% Typical
Internals
Stainless Steel 0.50% Maximum
Hysteresis
Nickel Plated Brass Spool Valve Carpenter 70 Grade Stainless Steel 0.25% Typical
PPA Composite, TEFLON™ Coated Carbon Linearity 1.0% Maximum
I/P Converter (VK02) VE Model Steel, Nickel Plated Carbon Steel, High 250 Single Acting
Gain @80 psig
Density Polyethylene DELRIN™ 500 Double Acting
Signal Diaphragm/ O-Rings BUNA N Air Consumption 0.25 SCFM – Standard Flow Spool Valve
@80 psig 0.45 SCFM – Maximum Flow Spool Valve
Temp. Range -40 to 150˚F/-40 to 65˚C

How to Order VRC Positioners

3 PV £ £ £ £ £
position indicator & type spool valve port gauges position transmitter limit switch
0 = Flat Pneumatic 7 = Standard Flow 3 = No Gauges 0 = No Transmitter 0 = No Switch
1 = Flat Electro-Pneumatic 8 = Max Flow 4 = Brass Gauges F = 4-20MA Current K = Mechanical Switch
5 = Dome Pneumatic 5 = SS Gauges Output 2-Wire M = Proximity Switch
6 = Dome Electro-Pneumatic

Note: See Price List for Apollo Part Numbers

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35
Customer Service (704) 841-6000
 actuators and controls
PMV Positioners
features & benefits Simple design makes this product easy to understand, calibrate and repair.
Rugged construction provides operation in a variety of tough applications.
Compact size minimizes space requirements. A complete package means the
user can select the right positioner for his application.

A bright indicator makes it easy for operators to visually check valve position.
Spool valve design requires very little maintenance. Electro-pneumatic
unit eliminates the need for an extra product and additional connections.
Recognized product name means a proven product with many years of service.
Product Specifications
P2000/20 P5/EP5*
Connections: 1/4” 1/4”
Supply Pressure: 120 psig 145 psig
Hysteresis: 0.5% 0.5%
Linearity: 2.0% 0.5%
Repeatability: 0.5% 0.5%
Sensitivity: 0.5% 0.25%
Input Signal: 4-20 mA 3-15, 4-20mA
Temperature - Standard: +5 - 175˚F +5 - 185˚F
Temperature - Optional: +5 - 230˚F +5 - 230˚F
Weight: 5.9 lbs. 2.9/4.1 lbs.
Air Consumption @ 85 psig: 35/.71 scfm----------------------------------------.75 scfm
Air Delivery @ 57 psig: 12/15.7 scfm 12.6 scfm
Gain Factor: 50/400 10,000
*PMV New Modular Unit P5-Pneumatic; EP5 Electropneumatic
Valve positioners are an excellent tool for increasing the gain of your valve
package, often reducing your actuator size due to your increased ability to
accurately control higher air deliveries, and the flexibility to add options and
accessories to complete your control package’s performance.

Our standard positioners include both pneumatic and electropneumatic

positioners. Electropneumatic Positioners may be used on either double acting
or spring return actuators. The anodized aluminum housing provides excellent
product integrity and good corrosion resistance. Options including special
coatings, stainless steel housings, and a variety of accessory items which
provide the flexibility to meet your most demanding control applications.

PMV Mounting Kits for Apollo Actuators part numbers

3T 10 & 20 63-002-01 Stainless Steel Apollo Part #’s PMV Model #’s Description
3T 30-60 63-001-89 Stainless Steel 3T-200-01 P-2000 Double Acting, Electro-Pneumatic, 1
3T 65-90 63-001-91 Stainless Steel 3T-202-01 P-2020 Double Acting, Electro-Pneumatic, 2
3T-200-02 P-2000EX Double Acting, Electro-Pneumatic, Intrinsically Safe, 1
3T-202-02 P-2020EX Double Acting, Electro-Pneumatic, Intrinsically Safe, 2
3T-500-01 P5 Double Acting, Hi Capacity & Gain
3T-250-01 EP5 Electro Pneumatic, Hi Capacity & Gain
3T-250-02 EP5-EX Double Acting, Hi Capacity & Gain, Explosion Proof
1. Normal Capacity
2. High Capacity
3. Accessories such as pressure gauges, limit switches, transmitters, and
potentiometers are available. Please consult the factory for pricing.

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Customer Service (704) 841-6000
 actuators and controls
Proximity Valve Position Monitoring Systems
Valve Position Monitoring Systems
Proximity Controls’ flexible Valve Position Monitoring Systems give users the
ability to reliably monitor both manual and actuated valves. The durable position
monitoring system features mounting hardware available in zinc plated steel,
stainless steel, and Namur standards for all Proximity indicator models.

Proximity Model # NEMA Model Description Switch/Transmitter Specifications

42ADM 4,4X 2 SPDT MECH, Clear Plastic Cover 15 amps ac, 5 amps dc
42AD0 4,4X,7,9 2 SPDT MECH, Anodized Aluminum Housing 15 amps ac, 5 amps dc
42DD0 4,4X,7,9 2 DPDT MECH, Anodized Aluminum Housing 10 amps ac, 10 amps dc
42RD0 4,4X,7,9 2 SPDT PROX, Herm Sealed Reed, Anodized Al. 3 amps ac, 2 amps dc
42VD0J1 4,4X,7,9 2 SPDT MECH, 3/4” & 1/2” NPT Entry, Anodized Al. 10 amps ac, 10 amps dc
42RD0J1 4,4X,7,9 2 SPDT PROX, 3/4” & 1/2” NPT Entry, Anodized Al. 3 amps ac, 2 amps dc
44AD0 4,4X,7,9 4 SPDT MECH, Anodized Aluminum Housing 15 amps ac, 5 amps dc
45VD0 4,4X,7,9 2 SPDT MECH, & Transmitter, Anodized Aluminum 10 amps / 4-20 mA out
45RD0 4,4X,7,9 2 SPDT PROX, & Transmitter, Anodized Aluminum 3 amps / 4-20 mA out
62PD0 4,4X,7,9 2 SPST PROX, Anodized Aluminum Housing Herm Sealed Reed (mA)
62QD0 4,4X,7,9 2 SPDT PROX, Anodized Aluminum Housing Herm Sealed Reed (mA)
35OD0* Mag Coupling MULTI-TURN Transmitter, Anodized Aluminum No Switch / 4-20 mA
12AD0** Mag Coupling 2 SPDT MECH, Anodized Aluminum Housing 15 amps ac, 5 amps dc
15VD0 Mag Coupling 2 SPDT MECH, & Transmitter, Anodized Aluminum 10 amps / 4-20 mA out
12VD0J1 Mag Coupling 2 SPDT MECH, 3/4” & 1/2” NPT Entry, Anodized Al. 10 amps ac, 10 amps dc
12AD6 Mag Coupling - ST STL 2 SPDT MECH, 304 Stainless Steel Housing 15 amps ac, 5 amps dc
15VD6 Mag Coupling - ST STL 2 SPDT MECH, & Transmitter, 304 Stainless Steel 10 amps / 4-20 mA out
*No Visual Indicator Mag (Magnetic) Coupling - Maximum hazard protection and submersible. Prox (Proximity) sensors are all Herm
(Hermetically) Sealed Reeds. Anodized aluminum housing is standard. 316 Stainless Steel is optional.

When ordering, please specify requirements for explosion proof certifications (US, CSA OR CENELEC), or Intrinsic Safety. Standard
temperature (180°F) switches are available. White epoxy is optional. When you need a junction package, specify your solenoid valve
requirement(s). For factory sealed lead orders, please specify number of leads and desired length (36” standard). Let us know if you
need special cables or connectors, and specify your mounting hardware requirements.

** Conbraco maintains the 12ADO in stock, Conbraco part number with indicator M-1161-00 and without indicator M-1059-00.

For additional information, submittal sheets and manuals, visit www.apollovalves.com

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Customer Service (704) 841-6000
 actuators and controls
OSHA Lockout Device
The Apollo® Lockout Tagout accessory for actuators complies with OSHA
1910.147 guidelines. It insures complete lockout capability in both the fully
open or the fully closed position. Its design prevents accidental or malicious
tampering of an automated valve’s orientation.

The housing is constructed in investment cast 316SS, the fasteners, the lock
pin, and the coupling are made of 300 Series stainless steel. This rugged
construction, plus two acetal bushings located above and below the coupling,
assures the strength and support necessary to withstand the torque and
torsion generated by the actuator mounted above.

The top and bottom of the housing feature ISO 5211 mounting patterns.
This design allows the accessory to be fitted between existing actuators and
stainless steel bracketry that also comply with the ISO 5211 standard.

Available in six sizes, it is the perfect compliment to the Apollo® Rack and Pinion
Actuator and Apollo® Ball Valve. The design results in a safe automated package
that will satisfy the concerns of the most discriminating safety engineer.

The lockout device may be used with electric actuators. However, caution
should be exercised due to the possibility of motor burnout in an energized
and locked position.
DIMENSION 3TL3000 3TL4000 3TL5060 3TL6570 3TL8000 3TL9000
A 4.00 4.00 6.00 6.00 8.00 8.00
B 3.00 3.00 4.25 4.25 6.00 6.00
C 2.25 2.25 3.12 3.12 4.25 4.25
D 1.75 1.75 2.37 2.37 3.50 3.50
E 0.06 0.06 0.10 0.10 0.18 0.18
F 2.00 2.00 3.00 3.00 4.00 4.00
G 0.50 0.70 0.87 0.87 1.38 1.38
H 1.02 1.02 1.75 1.75 2.50 2.50
I 0.62 0.70 1.17 1.17 2.00 2.00
J(RAD.) 0.37 0.37 0.50 0.50 0.75 0.75
K 0.96 0.96 1.50 1.50 2.50 2.50
L1 0.265 0.265 0.328 0.328 0.515 0.640
L2 NA NA 0.390 0.390 NA NA
UNC1 1/4-2OUNC 1/4-2OUNC 5/16-18UNC 5/16-18UNC 1/2-2OUNC 5/8-11UNC
UNC2 NA NA 0.390 0.390 NA NA
M1 B.C. 1.970 (F05) 1.970 (F05) 2.756 (F07)* 2.756 (F07) 4.920 (F12) 5.510 (F14)
M2 B.C. NA NA 4.016 (F10) 4.016 (F10)* NA NA
XT (MAX.) 0.540 0.690 0.955 1.080 1.325 1.780
XB (MIN.) 0.551 0.710 0.985 1.105 1.420 1.890
CT .430/.432 .547/.550 .744/.747 .862/.865 1.056/1.059 1.413/1.416
CB .433/.435 .551/.553 .748/.750 .866/.868 1.060/1.063 1.419/1.422
WEIGHT 3.65 3.75 9.90 10.40 28.90 29.50
*F Patterns Designated are Conbraco’s Standard Mounting Arrangement

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Customer Service (704) 841-6000
 actuators and controls
Apollo Ball Valves

Valve Mounting
Mounting of Apollo® actuators to quarter turn valves is a straight forward task. Conbraco provides stainless steel brackets and
couplings that are precision made to fit each of its Apollo® valve and actuator combinations. The simplicity of valve mounting
hardware is deceptive and may cause carelessness in the assembly operation.

CAUTION
It is mandatory that the actuator to valve mounting procedure be performed by personnel that have been properly trained and
informed of the importance of this assembly operation.

Conbraco’s brackets and couplings have been engineered to have the required strength and precision fit to insure reliable valve
operation. Each mounting kit has all the required components to mate specific valves and actuators (refer to the mounting kit
selection guide).

CAUTION
Brackets and couplings of lesser quality can expose the stem of the valve to side loads that will ultimately cause premature stem
leakage. It is essential that the actuator to valve mounting be treated as a critical assembly operation. All brackets and couplings
must be properly aligned prior to tightening the attachment bolts. The assembly should undergo an operational test to insure
that there is no binding during operation. There must be no discernible flexing of the bracket. If either is noted corrective action
must be taken before the assembly is considered acceptable for use.

ALL AUTOMATED VALVES must undergo an operational test to insure that both the valve and actuator function properly. The
valve must be properly aligned in both the open and closed positions. Spring return actuators must perform their intended
safety function such as: fail closed, fail open. Modulating actuators should operate the valve in the correct direction in response
to the required instrument signal.

Ball valve torque

Before an actuator can be selected, the in-service torque requirement of the valve must be determined. The in-service valve
torque is influenced by many factors. Packing and seating materials are fundamental to the construction of the valve and
therefore establish the basic required torque. Service conditions which include differential pressure, frequency of operation and
flow media also have a significant effect on the valve’s in-service torque. Refer to the Torque Constants Chart for valve torque
requirements under defined conditions. The torque required to operate a ball valve is the result of friction between the moving
and stationary components of the valve. The stem to packing friction and the ball to seat friction combine to establish the
minimum torque requirement. Conbraco recommends the use of a stainless steel ball and stem on automated valves.

Long Stand Still Torque (LSST)

Common to soft seated ball valves is the phenomena of Long Stand Still Torque (LSST). For floating ball valves, LSST is typically
twice the normal rated torque. The phenomena occurs when a valve remains idle for an extended period of time, typically a
month or more, but the time period can vary by application. Even if “normal” operation is daily or even more frequent, if the valve
sits idle LSST still need to be taken into account when sizing an actuator. Once the valve has been operated a couple of times, the
operating torque returns to normal levels.

For additional information, submittal sheets and manuals, visit www.apollovalves.com

39
Customer Service (704) 841-6000
 actuators and controls
Apollo Ball Valves (cont’d)

BALL & SEAT

Valve torque is primarily dependent on the friction between the moving ball and the stationary seat. Seating material and
surface finish of the ball establish the basic frictional characteristics of the combination. Service conditions also play a major roll
in modifying the effects of friction. A floating ball valve utilizes the difference between the upstream and downstream pressures
to force the ball into the downstream seat. When this force exceeds the forces in the original assembly, the torque required to
rotate the ball increases. Process media may also increase or decrease the friction between the ball and seat. To insure reliable
actuator selection, the service conditions of the installed valve must be carefully determined and considered for their effect
on torque.

STEM & PACKING

Stem torque is primarily dependent on the frictional characteristics of the packing material and the tightness of the packing
adjustment. Proper adjustment of the packing is important not only to the leak tight performance of the valve but also minimizes
the operating torque. Tightening the packing more than is required to establish a proper seal, only increases torque requirements
and stem wear. Packing adjustment can be abused to the point that a properly selected actuator may not be able to operate the
valve. Stem packing friction is essentially unaffected by the media and operating pressures within the valve.

-24/-29 Graphite Stem Packing Adder

The selection of graphite packing contributes significantly to the operating torque of a valve. The friction factor for graphite is
a magnitude different than that of PTFE based packings. The contribution to torque is a function of the stem diameter and is
reflected in each of the following tables. When selecting either the -24, -29 or -65 options use the appropriate adder listed in the
table for each valve as a direct increase to the base torque constant.

BREAKWAY TORQUE
Torque required to initiate the opening of a valve from the fully closed position. This is the highest torque requirement anywhere
within the Apollo® Ball Valve’s rotation. The Torque Constants Chart lists breakaway torques for Apollo® valves under defined
operation conditions.
Note: For double acting actuators, the torque output at the given air supply pressure must exceed the breakaway torque of the valve.

CLOSING TORQUE
Torque required to rotate the valve from the open position, into the fully closed position. A conservative approach is taken when
determining closing torque because operating conditions have a significant effect on its value. It is safest to assume that closing
torque is equal to breakaway torque. In actual service conditions the closing torque may be less, but this margin is used as a
sizing safety factor.

GUIDELINES FOR DETERMINING IN-SERVICE VALVE TORQUE

Actual service conditions must be considered when determining a valve’s required torque. Torque Adjustment Factors have been
established to convert the Torque Constant value to an in-service torque. Multiple Torque Adjustment Factors may be required
to establish the proper in-service torque requirement. All valve torque determinations begin with the Torque Constant value at
the appropriate differential pressure. Adjustment factors must be used to determine the in-service valve torque requirement
(see page 43, Torque Adjustment Factors Chart). Each applicable adjustment factor is applied to the value from the Torque
Constants chart. The sum of all appropriate adjustments of the valve’s torque are added to the original value from the Torque
Constants chart. The result is the in-service torque requirement. This torque value is to be used in actuator selection.

Note: For fail closed applications, the closing torque must be exceeded by the “spring end” force of the actuator. For fail open
applications, the closing torque must be exceeded by the “air end” (at the given supply pressure) force of the actuator.

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 actuators and controls
Apollo Ball Valves
TORQUE CONSTANTS FOR APOLLO END ENTRY ValVE (1), (2)
Torque constant (lb-in) at differential pressure indicated (psig)
Differential Pressure (psig) 200 400 600 800 1000 1500 LSST*** -24/-29 Adder
Valve Model Size (in.-lbs) (in.-lbs)
std port 1/4 - 1/2 35 35 40 43 46 48 70 45
70-64x 3/4 50 50 54 59 62 64 100 45
71-14x 1 101 101 103 106 116 130 202 56
76-10x 1-1/4 171 171 205 216 246 286 342 96
76-60x 1-1/2 192 192 216 265 280 311 384 96
89-14x 2 271 271 276 300 309 354 542 96
399-10x 2-1/2 & 3 715 715 790 1200 1430 96
1/4 - 1/2 35 35 40 70 45
3/4 74 74 84 148 56
1 234 234 250 468 56
full port bronze 1-1/4 286 286 321 552 56
77D-14x
1-1/2 357 357 398 714 96
2 650 650 722 1300 96
2-1/2 & 3 715 715 790 1430 111
1/2 25 25 25 25 50
3/4 55 55 55 55 110
FULL PORT BRONZE 1 87 87 87 87 174
77D-14X
1-1/2 120 120 120 120 240
2 280 280 280 280 560
1/4 - 1/2 26 27 28 30 32 35 50 45
3/4 50 52 54 57 60 64 100 45
**STD PORT 1 86 88 90 94 97 110 170 56
**71-ARX-64 1-1/4 140 145 156 160 172 194 280 96
89-ARX-64 1-1/2 164 173 186 195 201 235 320 96
76-ARX-64 2 230 258 270 310 350 460 440 96
2-1/2 495 576 680 790 900 900 96
3 540 700 820 920 1030 1000 96
1/4 - 1/2 50 52 54 100 45
3/4 86 88 90 170 56
*FULL PORT 1 148 160 180 280 56
**77-ARX-64
1-1/2 300 310 340 580 96
2 355 420 563 680 96
1/4 - 1/2 78 78 90 123 140 157 156 56
3/4 156 156 178 201 229 257 312 56
1 208 208 230 248 382 317 416 96
FULL PORT 1-1/4 234 234 276 309 352 395 468 96
3-PIECE
82-14X & 24X 1-1/2 350 350 390 450 513 576 700 96
2 715 715 755 800 912 1024 1430 96
3 710 1100 292
4 1052 1540 292
FULL PORT 1/4 - 1/2 38 39 41 42 43 49 75 45
3-PIECE 3/4 61 62 63 63 67 79 121 68
83A-14X & 24X 1 97 104 110 117 124 141 180 68
83B-14X & 24X 1-1/4 182 198 213 228 243 281 335 96
86A-10X & 20X 1-1/2 182 198 213 228 243 281 335 96
86B-10X & 20X 2 275 388 402 466 529 688 422 127
FULL PORT 3-PIECE 2 715 715 755 800 912 1024 1430 96
83R-108-01 & 83R-100-01
86R-108-01 & 86R-100-01 3 1030 1030 1087 1148 1212 2060 201
* Torques tested with multifilled seats. Does not require torque adjustment of -20%. Note 1:
Constants are used to determine the in-service
** 71-ARX-64 and 77-ARX-64 rated to 600 psig maximum. torque requirements of Apollo Valves.
*** LSST - Long Stand Still Torque Note 2:
Constants are based on RPTFE seats, and clean
dry air at the stated differential pressure.
For additional information, submittal sheets and manuals, visit www.apollovalves.com
41
Customer Service (704) 841-6000
 actuators and controls
Apollo Ball Valves
TORQUE CONSTANTS FOR APOLLO PEEK SEATED 83B/86BWITH GRAPHITE STEM PACKING
Torque constant (lb-in) at differential pressure indicated (psig)
Differential Pressure (psig): 200 400 600 800 1000 1200 1400 1500 LSST
Valve Model Size (in.-lbs)
1/4 - 1/2 75 80 86 91 98 105 111 118 112
FULL PORT 3/4 130 150 170 177 185 194 204 210 195
3-PIECE 1 250 263 276 289 302 315 328 345 375
1-1/4 420 463 506 549 592 635 678 720 630
83B/86B 1-1/2 420 463 506 549 592 635 678 720 630
2 840 922 1004 1086 1168 1250 1332 1410 1260
Caution: 2” PEEK seated valves operating at pressures higher than 1000 psig. should be automated or have a gear operator installed.
Lever operation is not suggested. All values are stated in (in. lbs.)
TORQUE CONSTANTS FOR APOLLO FLANGED BALL VALVES
WORKING PRESSURE (PSIG)
Valve Series Size 0 100 200 300 400 500 600 700 740 LSST -24 Adder
(in.-lbs) (in.-lbs)
1-1/2” SP 150 132 144 155 167 264 68
2” SP 150 176 193 211 228 352 96
87A-100’S 2-1/2” SP 150 231 254 277 300 462 127
88A-140’S 3” SP 150 253 327 402 476 506 127
87B-100’S 4” SP 150 850 860 875 890 1700 292
88B-100’S 6” SP 150 1325 1345 1370 1400 2650 292
8” SP 150 2200 2494 2788 3081 4400 661
10” SP 150 3300 3580 3860 4140 6600 661
1/2” FP 150 22 22 22 22 44 45
3/4” FP 150 39 43 47 51 77 68
1” FP 150 132 144 155 167 264 68
1-1/2” FP 150 176 193 211 228 352 96
2” FP 150 231 254 277 300 462 127
87A-200’S 2-1/2” FP 150 253 327 402 476 506 127
88A-240’S 3” FP 150 850 860 875 890 1700 292
4” FP 150 1325 1345 1370 1400 2650 292
6” FP 150 2200 2494 2788 3081 4400 661
8” FP 150 3300 3580 3860 4140 6600 661
10” FP 150 4400 5059 5718 6377 8800 988
12” FP 150 4950 8300 11650 15000 9900 988
1-1/2” SP 300 132 144 155 167 178 190 201 213 217 264 68
2” SP 300 176 193 211 228 245 262 280 297 304 352 96
2-1/2” SP 300 231 254 277 300 323 346 369 392 401 462 127
87A-700’S 3” SP 300 253 327 402 476 551 625 700 774 804 506 127
88A-740’S 4” SP 300 850 860 875 890 910 950 1030 1110 1142 1700 292
6” SP 300 1325 1345 1370 1400 1430 1474 1615 1756 1812 2650 292
8” SP 300 2200 2494 2788 3081 3375 3669 3963 4257 4374 4400 661
10” SP 300 3300 3580 3860 4140 4420 4700 4980 5260 5372 6600 661
1/2” FP 300 22 22 22 22 23 23 23 23 23 44 45
3/4” FP 300 39 43 47 51 55 59 63 67 69 77 68
1” FP 300 132 144 155 167 178 190 201 213 217 264 68
1-1/2” FP 300 176 193 211 228 245 262 280 297 304 352 96
2” FP 300 231 254 277 300 323 346 369 392 401 462 127
87A-900’S 2-1/2” FP 300 253 327 402 476 551 625 700 774 804 506 127
88A-940’S 3” FP 300 850 860 875 890 910 950 1030 1110 1142 1700 292
4” FP 300 1325 1345 1370 1400 1430 1474 1615 1756 1812 2650 292
6” FP 300 2200 2494 2788 3081 3375 3669 3963 4257 4374 4400 661
8” FP 300 3300 3580 3860 4140 4420 4700 4980 5260 5372 6600 661
10” FP 300 4400 5059 5718 6377 7036 7696 8355 9014 9277 8800 988
12” FP 300 4950 8300 11650 15000 18349 21699 25049 28399 29739 9900 988
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Customer Service (704) 841-6000
 actuators and controls
Apollo Ball Valves
TORQUE CONSTANTS FOR APOLLO TOP ENTRY VALVES (1)
differential pressure (psig) Graphoil®
VALVE SIZE LSST*
SEAT Adder
100 285 500 740 1480 (in.-lbs)
Std. Port Full Port (in.-lbs)
1 7 1 1/2-3/4 85 110 140 180 290 170 68
2 A 1 1/2 1 205 260 330 415 660 410 96
3 F 2 1 1/2 350 430 550 735 1200 700 127
5 L 3 2 950 1250 1650 2000 3200 1900 245
D 4 3 2000 2500 3300 4100 6500 4000 399
T 6 4 5300 6700 8200 11,400 18,000 10,600 661
U 8 6 11,000 14,000 18,500 25,000 36,000 22,000 900
**6 Z** 10 8 18,500 22,000 30,000 40,000 62,000 37,000 1326
H 1 1/2-3/4 115 160 210 260 450 230 68
4 1 1/2 1 270 370 480 590 1000 540 96
8 2 1 1/2 475 650 860 1050 1750 950 127
9 3 2 1250 1850 2400 2950 4900 2500 245
B 4 3 2700 3700 4900 5900 10,000 5400 399
6 4 7410 10,100 13,400 16,400 25,300 14,820 661
8 6 15,000 20,000 26,000 32,000 56,000 30,000 900
10 8 25,000 32,000 45,000 60,000 96,000 50,000 1326
* LSST - Long Stand Still Torque Note 1:
** Rated torque for #6 and U seat add 30% Constants are used to determine the in-service torque requirements of Apollo Valves.

ball valve torque adjustment factors

PROVISION CONDITION FACTOR
ON/OFF SERVICE 0 Example:
TYPE OF OPERATION
MODULATING SERVICE 0.25 To find adjusted torque:
LIQUID, CLEAN PARTICLE FREE 0 1” 76-AR5-64 used on Oxygen
LIQUID, DIRTY, SLURRY, RAW WATER 0.3 to 0.8 service once per week to once per
LIQUID, BLACK LIQUOR, LIME SLURRY 0.8 month. Find the torque constant
LIQUID, OIL, LUBRICATING 0 of the valve at 200 psig DP, then
LIQUID, VISCOUS, MOLASSES 0.3 add together the adjustment
PROCESS MEDIA factors, and add 1 to that number.
GAS, CLEAN & WET 0
Then multiply the sum of the
GAS, DRY 0.3 to 0.5
adjustment times the torque.
GAS, DIRTY, AIR SLURRY, NATURAL GAS 0.5 to 1
86” lbs x (.5 + .5 + 1) = 172” lbs.
OXYGEN, CHLORINE 0.5 adjusted torque.
SUPERHEATED STEAM, SATURATED STEAM Refer to Process Temp.
ONCE PER DAY OR MORE 0
FREQUENCY ONCE PER WEEK 0.2
OF OPERATION** ONCE PER MONTH 0.5
Less than once per month (LSST) 1
PROCESS APPLICATIONS ABOVE 225 DEG F 0.50
TEMPERATURE APPLICATIONS BELOW -20 DEG F 0.25
PTFE 0
VALVE SEATING *MULTIFILL 0
MATERIAL *PEEK Contact Factory
*UHMWPE Contact Factory
OPTION LIVE LOADED VALUES 0.2
-49 ASSEMBLED DRY 0.3
* Do not consider when calculating Top
-57 OXYGEN CLEANED 0.3
Entry Valve Torques. Apply all applicable
-67 CLEANED FOR INDUSTRIAL GAS 0.3 Torque Adjustment Factors to the Valve
-90 DOUBLE PACKED EXTENDED BONNET 0.2 ** If accounting for LSST, disregard frequency
CUSTOMER SPECIFIED PRESCRIBED SAFETY FACTOR 0.2 to 2 of operation.
For additional information, submittal sheets and manuals, visit www.apollovalves.com
43
Customer Service (704) 841-6000
 actuators and controls
Apollo Butterfly Valves
factors affecting seating and unseating
butterfly valve actuator sizing procedures
torque and application guidelines
Double Acting Actuator: Operating Frequency
Air to Open, Air to Close The first operation of a valve after a sustained period of
√ Choose an actuator whose output torque at the given air closure will require above normal torque.
supply is greater than the butterfly valve’s seating/
unseating torque. (See Page 8) Lubricating Characteristics of Flow Media
Judge your flow media on this basis-better than or worse than
√ Unseating torque is also known as the breakaway torque. water. Examples of lubricating media are: water, lubricating
oils, aqueous process flow, beverage service, etc. Examples of
√ Seating torque is also known as the closing torque. non-lubricating media are: air, dry gases, dry bulk services,
solvents, diesel oil, etc.
Spring Return Fail Closed:
Air to Open, Spring to Close Condition of Disc Edge and Seat
√ Select an actuator whose ending spring stroke is greater An iron disc in corrosive service will corrode. This corrosion
than the butterfly valve’s seating/unseating torque. deposits a build-up on the disk edge and raises required
(See Page 9) torque. Similar flow media deposits on the seat material can
increase torque or prevent proper valve operation.
√ Select an actuator whose starting air stroke is greater than
the butterfly valve’s seating/unseating torque at the given Temperature Extremes
air supply pressure. (See Page 9) Sustained operating temperatures approaching the upper or
lower limits of the seat material will increase required torque.
√ Above must be found on the same spring set line. Refer to the seat temperature range on Apollo® Butterfly
Valve Seat Materials page in the catalog. Consult the factory
Spring Return Fail Open: for anticipated torque increase of certain seat materials due
Air to Close Spring to Open to temperature extremes.
√ Select an actuator whose end of air stroke is greater than
the butterfly valve’s seating/unseating torque at the given Elastomer Swell
air supply pressure. (See Page 9) Certain elastomers tend to swell from contact with some
chemicals. This elastomer swell will increase required torque.
√ Select an actuator whose start of spring stroke is greater
than the butterfly valve’s seating/unseating torque. The wide selection of Apollo® Available Materials of Construction
(See Page 9) will allow you to choose the correct butterfly valve materials for
your service. All of the above Torque Affecting Factors can be
√ Above must be found on the same spring set line. accommodated with the correct choice of materials. Consult the
See Actuator Part Numbering System-”F” Suffix for factory for assistance in choosing the correct torque value for
Fail Open your service.

NOTE: Please consult the material selection guide for trim

recommendations. Please consult the factory for proper
sizing of Apollo® actuators.

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Customer Service (704) 841-6000
 actuators and controls
Apollo Butterfly Valves
Seating and Unseating Torque Apollo® Resilient Seated Butterfly Valves
WD141, LD141, WD145, LD145, LC149 Series

Differential Pressure (psid)

Valve Size (In.) 50 100 150 200
Bushing PTFE Bushing PTFE Bushing PTFE Bushing PTFE
2 100 106 111 117
2 1/2 150 163 176 189
3 207 220 232 244
4 290 323 357 390
5 423 481 540 598
6 599 691 783 875
8 1060 1183 1307 1430
10 1671 1872 2074 2275
12 2568 2795 3023 3250
14 2640 3070 3500 -
16 4260 4880 5500 -
18 6287 7243 8200 -
20 8360 9180 10000 -
24 15427 16813 18200 -

All torque values shown on chart are for wet (water and other non-lubricating media) on-off service. For dry (non-lubricating, dry
gas media), multiply values by 1.15. For lubed service (clean, nonabrasive lubricating media), multiply values by 0.85.

Under certain conditions, hydrodynamic torque can meet or exceed seating and unseating torques. When designing valve
systems, hydrodynamic torque must be considered to help ensure correct selection of actuation.

* ALL PUBLISHED BUTTERFLY TORQUE CHARTS HAVE NO BUILT-IN SAFETY FACTORS.

A PRESCRIBED 25% SAFETY FACTOR IS RECOMMENDED!

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45
Customer Service (704) 841-6000
 actuators and controls
other apollo literature for your specification library

Ball Valve Binder Top Entry Catalog

All Products Catalog

Commercial Products Catalog Butterfly Valve Catalog

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46
Customer Service (704) 841-6000
 actuators and controls
Warranty and limitations of liability
Conbraco Industries, Inc. warrants, to its initial purchaser only, that its products which are delivered to this initial purchaser will be of the kind described in the
order or price list and will be free of defects in workmanship or material for a period of FIVE years from the date of delivery to you, our initial purchaser. This
warranty applies to Apollo brand product with “Made in the USA” markings only.

Should any failure to conform to this warranty appear within FIVE years after the date of the initial delivery to our initial purchaser, Conbraco will, upon written
notification thereof and substantiation that the goods have been stored, installed, maintained and operated in accordance with Conbraco’s recommendations
and standard industry practice, correct such defects by suitable repair or replacement at Conbraco’s own expense.

APOLLO INTERNATIONAL PRODUCTS: Conbraco Industries, Inc. warrants its International products, to its initial purchaser only, that its international products
which are delivered to this initial purchaser will be of the kind described in the order or price list and will be free of defects in workmanship or material for a
period of TWO years from the date of delivery to you, our initial purchaser.

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY
OF QUALITY, WHETHER EXPRESSED OR IMPLIED, EXCEPT THE WARRANTY OF TITLE AND AGAINST PATENT INFRINGEMENT. Correction of non-conformities, in the
manner and for the period of time provided above, shall constitute fulfillment of all liabilities of Conbraco to our initial purchaser, with respect to the goods,
whether based on contract, negligence, strict tort or otherwise. It is the intention of Conbraco Industries, Inc. that no warranty of any kind, whether expressed
or implied shall pass through our initial purchaser to any other person or corporation.

LIMITATION OF LIABILITY: Conbraco Industries, inc. SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES SUCH AS,
BUT NOT LIMITED TO, DAMAGES OR TO LOSS OF OTHER PROPERTY OR EQUIPMENT, LOSS OF PROFITS OR REVENUE, COST OF CAPITAL, COST OF PURCHASED OR
REPLACEMENT GOODS, OR CLAIMS OF CUSTOMERS OF OUR INITIAL PURCHASER. THE REMEDIES OF OUR INITIAL PURCHASER, AND ALL OTHERS, SET FORTH
HEREIN, ARE EXCLUSIVE, AND THE LIABILITY OF CONBRACO WITH RESPECT TO SAME SHALL NOT, EXCEPT AS EXPRESSLY PROVIDED HEREIN, EXCEED THE PRICE
OF THE GOODS UPON WHICH SUCH LIABILITY IS BASED.

* It is the end user’s responsibility to confirm that items intended for use satisfy local codes and standards.

International sales reps & regional managers

AREAS COVERED EMAIL PHONE FAX
Conbraco International Sales:
Jose Arias Mexico jose.arias@conbraco.com 1-956-631-4542 1-956-631-4681
Luis Guzman Puerto Rico/Caribbean luis.guzman@conbraco.com 1-787-739-5620
JR Jefferson Central & South America jr.jefferson@conbraco.com 1-832-220-3783
INTERNATIONAL

Mike Link United Kingdom michael.link@pegleryorkshire.co.uk 44-07957-843906

Luke Liu China luke.liu@conbraco.com 86-411-869-02498
Jonathan Yap Asia jonathan.yap@conbraco.com 65-9626-9241 65-6753-0131
Brencliff Group Australia petermcl@brencliff.com 61-0477-223110
Pegler Yorkshire Mid East Middle East/India pydubai@mailme.ae 971-4-454-2353 971-4-454-2352
Europe/Africa/Israel Contact Customer Service 1-704-841-6000 1-704-841-6021

APOLLO VALVES REGIONAL SALES DIRECTORS P.O. BOX 247, Matthews, NC 28106
Brian Blalock East brian.blalock@conbraco.com 704-614-3744 704-841-6021
Skip Wilson West skip.wilson@conbraco.com 760-330-3293 775-854-5722
APOLLO VALVES REGIONAL MANAGERS
Kevin Ashworth Mid Atlantic kevin.ashworth@conbraco.com 757-272-6200
Steve Brown Northwest steve.brown@conbraco.com 425-985-5095 253-862-3548
Andy Fretz Canada - Commercial andy.fretz@conbraco.com 647-281-3161 905-761-6666
REGIONAL MANAGERS

Ben Lauletta Northeast ben.lauletta@conbraco.com 518-795-4629

Sanford Pauly North Central sanford.pauly@conbraco.com 513-716-7772 513-321-7717
Hector Rivera Florida hector.rivera@conbraco.com 786-210-7010
James Saldivar South Central - Industrial james.saldivar@conbraco.com 832-776-5547
Nick Shelley South Central - Commercial nick.shelley@conbraco.com 214-790-4157
Jim Todman Canada - Industrial jim.todman@conbraco.com 905-407-8385 905-761-6666
LASCO FITTINGS IRRIGATION REGIONAL MANAGERS P.O. BOX 116, Brownsville, TN 38012
David Beyer Northeast dbeyer@lascofittings.com 561-718-9379
Ron Modugno West rmodugno@lascofittings.com 661-910-5058 661-775-0713
Jimmy White Central jwhite@lascofittings.com 731-234-2372 731-779-3608
Ben Freeman Southeast bfreeman@lascofittings.com 205-919-4944
Rick Williamson Eastern Specifications Manager rwilliamson@lascofittings.com 386-451-2307

For additional information, submittal sheets and manuals, visit www.apollovalves.com

47
Customer Service (704) 841-6000
 SALES & CUSTOMER SERVICE: Phone: (704) 841-6000
Fax: (704) 841-6020
www.apollovalves.com
AGENCY AREAS COVERED EMAIL PHONE FAX
Mid South Marketing, Inc. VA/MD/Washington, D.C./WV-East michael.uecker@msmsales1.com 804-213-3801 804-213-3802
SOUTHEAST

Pro Marketing, Inc. NC/SC/TN-East sales@promarketinginc.net 864-578-4334 864-578-4889

REGION

Spirit Group FL (except Panhandle) info@spiritgroupinc.com 407-291-6035 407-299-0378

Tim Morales & Associates, Inc. AL/FL Panhandle sales@timmorales.com 251-602-8333 251-602-8339
White Wolf Group GA info@whitewolfgroupinc.com 800-401-4870 888-908-9372

BWC Inc. LA (Commercial Products) chuck@bwcassoc.com 504-734-0229 504-734-3711

SOUTHERN
REGION

Marathon Flow Control TX, OK, KS except Northeast, LA (Industrial) sales@marathonflowcontrol.com 214-201-0100 214-201-0104
Southern Marketing Group MS/TN-West/AR/Bowie Cty.-TX SMG49@bellsouth.net 901-547-0042 901-547-0035

FourMation Sales MN/ND/SD/WI-West ryan@fourmationsales.com 763-420-6900 763-420-6993

Marshall-Rodeno Heartland NE/IA (Except River Counties) trodeno@marshallrodeno.com 303-575-6701 303-575-6706
MIDWESTERN

Midwest Spec Northern OH, Western PA, WV glsales@mwspec.com 330-538-0406 330-538-0410

REGION

Midwest Spec Southern OH, KY rvsales@mwspec.com 513-353-9191 513-353-1589

New Tech Marketing Northern-IL/WI-East/IN/MI-UP/IA-River Counties sales@new-techmarketing.com 630-378-4300 630-378-0343
New Tech Marketing MO/Southern IL/Northeast Kansas ntm112@aol.com 618-394-0329 618-394-0427
V.E. Sales Co., Inc. MI (Except Upper Peninsula) tomv@vesalesinc.com 586-774-7760 586-774-1490

Elmco Duddy CA - South tduddy@elmcoduddy.com 626-333-9942 626-855-4811

Gordon & Associates WA, OR, AK, Northern counties ID kenn@gordonandassoc.com 907-441-7184 425-228-7777
HC Fletcher CA - North (AB 1953 Compliant Product & Fire Protection) apollosales@hcfletcher.com 800-432-7047 949-660-9072
WESTERN

Marshall-Rodeno Associated CO/WY/MT/ID-SE/UT/NV-NE/NM/El Paso-TX trodeno@marshallrodeno.com 303-575-6701 303-575-6706

REGION

Romatec CA - North PVF (Non AB 1953) apollo@romatec.com 877-530-3530 661-588-3534

Southwest Valves CA (Waterworks) d.burell@southwestvalve.com 559-261-2703 559-261-2711
Southwestern Industrial Sales Co. AZ/Nevada-SW eduardop@sw-ind.com 480-458-5838 480-458-5843
Spec Management Group HI msmarch4@cox.net 949-481-4225 949-487-0990

Conroy & Griese Sales, Inc. NY-East/NJ-North iezzi52@aol.com 856-663-4440 856-663-6644

NORTHEAST
REGION

Keith Engle & Associates OEM accounts keith.engle@verizon.net 610-827-9560 610-827-9561

Layden Company NY-Upstate/PA-East/DE/NJ-South joejr@laydencompany.com 610-363-6657 877-529-3361
Urell, Inc. MA/New England States conbraco@urell.com 617-923-9500 617-926-9414

Active Sales Northwest, Inc. OR, WA, Western ID skactive@aol.com 541-726-0320 541-726-1148
Biz Sales Company OH, KY, MI, IN, parts of PA, WV, WI dzavelson@bizpvf.com 216-595-2888 216-595-2899
Fourmation Sales MN/ND/SD/WI-West dean@fourmationsales.com 763-262-4700 763-262-4740
Hall Marketing AL, LA hallmarketing@bellsouth.net 228-547-4637 228-832-6666
J&J Midwest Sales NE, IA, MO, KS john@jandjmidwestsales.com 314-422-8419
IRRIGATION ONLY REPS

Jim Benton & Associates AL, FL Panhandle jim@bentonandassoc.com 205-664-1221 205-664-1277

John Hart FL jhart@lascofittings.com 772-595-7773 772-489-4305
Larry Perkins TX - Southern lperkins@lascofittings.com 936-443-1096
Marel Enterprises New England, NY, DE, MD, VA, DC, parts of PA & WV marelenterprise@gmail.com 631-271-1718 631-427-8558
Marshall-Rodeno Associated CO/WY/MT/ID-SE/UT/NV-NE trodeno@marshallrodeno.com 303-575-6701 303-575-6706
NSC Marketing Group Inc. OK nsc_tulsa@sbcglobal.net 918-627-5340 918-664-1408
Pro Marketing, Inc. NC/SC/TN-East sales@promarketinginc.net 864-578-4334 864-578-4889
Sherman Dobbs TX - Northern sdobbs@lascofittings.com 469-442-8510 972-417-9733
Southern Marketing Group MS/TN-West/AR/Bowie Cty.-TX SMG49@bellsouth.net 901-547-0042 901-547-0035
Spec Management Group CA-South msmarch4@cox.net 949-481-4225 949-487-0990
VPC Sales AZ chudson@vpcsales.com 661-257-3923 661-257-3928

APOLLO FIRE PROTECTION SYSTEM SOLUTIONS

Brian Fiorisi US brian.fiorisi@conbraco.com 574-524-6675

Barclay Sales Ltd. British Columbia sales@barclaysales.com 604-945-1010 604-945-3030

Conbraco Industries, Canada 178 Pennsylvania Ave., Unit 1, Concord, Ontario L4K 4B1 conbraco.canada@conbraco.com 905-761-6161 905-761-6666
D & M Mechanical Sales Ontario/East don@dandmsales.ca 613-384-7084 613-384-3407
Dynamic Agencies, Ltd. Saskatchewan doug.dynamicage@sasktel.net 306-343-1901 306-343-1901
J. Levandier Sales, Inc. Nova Scotia, New Brunswick, Prince Edward
Island & Newfoundland service@jlevandiersales 506-858-1615 506-858-1084
CANADA

Kern Industries, Ltd. Alberta-North kernind@telusplanet.net 780-451-2056 780-454-6687

Kern Industries Calgary, Ltd. Alberta-South marty.yucytus@kernindustries.ca 403-730-7791 403-239-8179
Key to the North Sales Agency, Inc. Ontario-North hmehes@keytothenorth.ca 705-524-6714 705-566-0148
Task Controls, Inc. Ontario infotoronto@taskcontrols.com 416-291-3004 416-754-3481
Tom Beggs Agencies Ltd. Manitoba/NW Ontario tba@mts.net 204-953-1900 204-774-6915
Ventes Techniques Nimatec Quebec nimatec@nimatec.com 450-691-9427 450-691-4949

ACCA9000 6/12 7,500 CG current rep list as of 5/30/12