953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engi...
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  Product: TRACK LOADER
  Model: 953D TRACK LOADER LBP
  Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine
 Testing and Adjusting
 C6.6 Engines for Caterpillar Built Machines
 Media Number -KENR5291-15                Publication Date -01/03/2014                 Date Updated -04/03/2014
                                                                                                      i02942190
 Engine Valve Lash - Inspect/Adjust
 SMCS - 1102-025
                               Table 1
                        Required Tools
  Tool        Part Number         Part Description      Qty
    A             228-3610        Feeler gauge            1
 Illustration 1                                                          g01284058
 Cylinder and valve location
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 (A) Exhaust valve
 (B) Inlet valve
 If the valve lash requires adjustment several times in a short period of time, excessive wear exists in a
 different part of the engine. Find the problem and make necessary repairs in order to prevent more
 damage to the engine.
 Not enough valve lash can be the cause of rapid wear of the camshaft and valve lifters. Not enough
 valve lash can indicate that the seats for the valves are worn.
 Valves become worn due to the following causes:
     • Fuel injection nozzles that operate incorrectly
     • Excessive dirt and oil are present on the filters for the inlet air.
     • The load capacity of the engine is frequently exceeded.
 Too much valve lash can cause broken valve stems, springs, and spring retainers. This will produce
 emissions in excess of the correct specification.
 Too much valve lash can be an indication of the following problems:
     • Worn camshaft and valve lifters
     • Worn rocker arms
     • Bent pushrods
     • Broken socket on the upper end of a pushrod
     • Loose adjustment screw for the valve lash
 If the camshaft and valve lifters show rapid wear, look for fuel in the lubrication oil or dirty
 lubrication oil as a possible cause.
 Valve Lash Check
 An adjustment is not necessary if the measurement of the valve lash is in the acceptable range. Check
 the valve lash while the engine is stopped. The temperature of the engine does not change the valve
 lash setting.
 If the measurement is not within the acceptable clearance, adjustment is necessary. Refer to "Valve
 Lash Adjustment".
 Valve Lash Adjustment
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                                                           NOTICE
                   It is very important to follow this valve lash adjustment procedure. Do
                   not use the traditional opposing cylinders method. Failure to follow the
                   correct procedure may result in serious engine damage.
 Note: The procedure to adjust the engine valve lash for the C6.6 engine is different from conventional
 engines, due to the altered valve opening and closing events.
                                                           Table 2
                                        Inlet Valves                             Exhaust Valves
                         0.35 ± 0.05 mm (0.0138 ± 0.0020 inch)
  Valve Lash                                                            0.35 ± 0.05 mm (0.0138 ± 0.0020 inch)
  Firing Order
                                                              1-5-3-6-2-4 (2)
 (2)
       The No. 1 Cylinder is at the front of the engine.
 Note: For new engines, the valve lash should be checked and reset after the first 500 hours and after
 the next 500 hours. The valve lash will then be checked at service intervals of 1000 hours.
 Note: For example, if the pushrods in a remanufactured engine have been replaced with new parts
 then adjust the valve lash to 0.25 ± 0.05 mm (0.0098 ± 0.0020 inch) for the initial rebuild. The valves
 should be reset to 0.35 ± 0.05 mm (0.0138 ± 0.0020 inch) at the normal service intervals thereafter.
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 Illustration 2                                                       g01343876
 Setting the valve lash
 (A) Feeler gauge
 (1) Adjustment screw
 (2) Locking screw
                  Accidental engine starting can cause injury or death to personnel.
                  To prevent accidental engine starting, turn the ignition switch to the
                  OFF position and place a do not operate tag at the ignition switch
                  location.
 Illustration 3                                                                            g01343879
    1. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
       Cover - Remove" for the removal procedure.
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       Note: When the valve mechanism cover is removed or installed, the electrical harness must be
       checked. Do not pinch the injector harness when the valve mechanism cover is installed. Do not
       allow the harness to be in contact with the valve mechanism cover. Replace the harness, if the
       harness is damaged.
                                                       Table 3
                                                                 Set valve lash for the following :
        Rotate the crankshaft until inlet valves are             Inlet valves          Exhaust valve
        fully open.                                              "(Cylinder             "(Cylinder
                                                                  number)"             number)"
                                                                      9                       10
                              11
                                                                    (5)                     (5)
                                                                      5                       6
                              3
                                                                    (3)                     (3)
                                                                      11                      12
                              7
                                                                    (6)                     (6)
                                                                      3                       4
                              1
                                                                    (2)                     (2)
                                                                      7                       8
                              9
                                                                    (4)                     (4)
                                                                      1                       2
                              5
                                                                    (1)                     (1)
    2. See Illustration 3. Rotate the crankshaft clockwise until the pair of inlet valves (11) is fully
       open. Measure the valve lash on inlet valves (9) and exhaust valves (10) . If necessary, adjust
       the valve lash to the settings in Table 2. Complete the sequence of checks according to Table 3
       until all the cylinders have been checked or adjusted.
          a. Loosen the valve adjustment screw locknut that is on the adjustment screw (1) .
          b. Place Tooling (A) between the rocker arm and the valve. Turn the adjustment screw (1)
             while the valve adjustment screw locknut (2) is being held from turning. Adjust the valve
             lash until the correct specification is achieved.
          c. After each adjustment, tighten the valve adjustment screw locknut while you hold the
             valve adjustment screw (1) . This will prevent the valve adjustment screw (1) from
             turning.
    3. Complete the sequence of checks according to Table 3 until all the cylinders have been checked
       or adjusted. Reinstall the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
       Mechanism Cover - Install" for the installation procedure.
                                                                            Wed Nov 4 12:46:00 UTC+0800 2020
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