Manual VIB-11B
Manual VIB-11B
Vibrameter VIB-11B
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
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Vibration Monitoring
Instruction Manual for
Vibrameter VIB-11B
Contents
Introduction ........................................................................................ 2
Vibration ............................................................................................. 3
Measurement ...................................................................................... 4
Measure Acceleration - Display Velocity ............................................ 5
Machine Classes ................................................................................. 6
Measuring Points ................................................................................ 7
Recording of Readings ....................................................................... 8
Follow-up Form .................................................................................. 9
Measuring Equipment ...................................................................... 10
Transducer Mounting ....................................................................... 10
Hand-held Probe .............................................................................. 11
Taking Readings ............................................................................... 11
Changing Batteries ........................................................................... 11
Maintenance Based on Vibration Records ....................................... 12
Fault Analysis Chart .......................................................................... 13
Technical Specifications, Part Numbers .......................................... 14
Definition of Machine Classes According to ISO 2372 .................... 15
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The problem is to assess machine condition and detect a slow deterioration long before a piece of plant
grinds to a shuddering halt. In the past, a skilled operator could do this largely without the help of
instruments, by listening, touching, smelling. Modern machinery is often unattended, soundproofed, out
of easy reach. It rotates faster and is less massively constructed, which means that even a minor
deterioration of its working condition can have very serious consequences. Therefore personal skill and
subjective judgement have to be supported by monitoring systems and instrument readings.
Vibration Monitoring
Vibration monitoring is a very useful method for an overall assessment of machine condition. Changes in
the vibration level always imply changes in the operating condition. Excessive vibration has basically three
causes: something is loose, misaligned or out of balance. These three causes cover virtually all possible
mechanical faults.
Moreover, the assessment of machine vibration has been much simplified by international standards which
define the acceptable vibration level for a given type of machine and recommend monitoring methods
suitable for industrial purposes.
A Maintenance Tool
Effective Condition Based Maintenance requires economical and simple monitoring methods which can be
applied by maintenance personnel without special training. Their primary task is to locate trouble spots
early and direct the efforts of the maintenance crews to the right place at the right time. Fault analysis and
repairs are a secondary step which may require expert knowledge and a different type of instrumentation.
SPM vibration monitoring equipment is designed as a maintenance aid. In accordance with the interna-
tional standards, it measures vibration severity over a large frequency range. It allows a practical
classification of machine condition in relative terms: good, acceptable, just tolerable or bad. Regular
measurements will also show the development trend of the vibration level and thus the urgency of the
maintenance problem: stable condition, slow deterioration or fast deterioration.
Measurements can be carried out in various ways; either periodical readings with portable equipment
(Vibrameter VIB-11B), or continuous monitoring of preset limit values (Machine Guard MG4 or CMM
System). This manual gives an introduction to vibration monitoring and describes condition assessment
and basic fault analysis with SPM Vibrameter VIB-11B.
Measuring Units
ISO Recommendations use metric units (mm/s RMS) for measuring vibration severity. In this manual, all
metric units have been converted to inches /1 in = 2.54 mm / 1 mm = 0.03937 in). A metric version (VIB-10)
is available, together with an instruction manual (71678 B) and follow-up forms (VIC-11) with metric tables.
SPM Instrument AB • Box 4 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
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Vibration
In every moving machine, part of the force that makes
it work acts on the machine itself. Since no structure
or machine is perfectly rigid, any force acting on it will
cause slight movements.
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Measurement
If a fan is out of balance, it will shake at its speed of
rotation, i.e. move backwards and forwards once per
revolution. The number of vibrations per time unit is
the vibration frequency, measured in Hz (Hertz =
cycles per second).
Frequency
The rotational speed of any piece of plant is known as
its fundamental frequency. For a fan with a speed of Hz
1 500 r.p.m. the fundamental frequency is 25 Hz (1
500 r.p.m. ÷ 60).
Displacement
mil
Cyclic movement can be measured and described in
three different ways, as
· displacement
· acceleration
· velocity
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Integrator
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Machine Classes
To assess machine condition, the vibration severity
measured on a specific piece of plant has to be com-
pared with a representative norm value.
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Measuring Points
Vibration at the measuring point should be repre-
sentative of the overall vibration pattern of the ma-
chine. The forces involved are usually transmitted
through the bearings and their housings to the ma-
chine foundation. Consequently measuring points
should be located on or near the bearing housings.
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Recording of Readings
The SPM follow-up form provides space for readings
in all three directions at up to four different points, Preparation
which should adequately cover most industrial ma- 1 Record chart number
chines. Experience will soon show which of the points 2 Machine designation, number and
and directions provide the most useful information location
for diagnosing a specific problem on any particular
3 Machine class
piece of plant.
4 Machine sketch with numbered
In the case of a furnace extract fan (example oppo- measuring points
site), three measuring points should be sufficient. With
5 Vibration class and levels (cross out
this type of machine, the usual problem is out of
figures which do not apply)
balance caused by soot on the impeller blades. That
6 Directives for maintenance
makes the vibrations measured in the horizontal di-
rection at point 3 most significant. General directives 7 Number of measuring point and
for maintenance (6) should be based on the readings direction plotted on chart
at that point. 8 H = horizontal, V = vertical, A = axial
I V VI
If the form is to be used for machines class I, V or VI, 0.43 2,80 4.33
0.28 1.77 2.80 bad
fill in the relevant vibration levels under (16). Note
that the condition bands (12-15) only apply if the 0.18 1.10 1.77
machine is classed correctly. 0.11 0.71 1.10 tolerable
0.07 0.43 0.71
0.04 0.28 0.43 acceptable
0.03 0.18 0.28
0.02 0.11 0.18 good
0.01 0.07 0.11
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VIC-12
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Measuring Equipment
The SPM equipment for manual vibration monitoring
consists of:
• Vibrameter VIB-11B
VIB-11B 46044
• Measuring cable 46044 (46045) 46045
• Vibration transducer TRV-23 (TRV-22)
• TRX-16, Magnetic base for TRV-22
• TRX-17, Probe for TRV-22.
TRV-22/23
TRX-17
TRX-16
Magnetic Mounting ø 27
The vibration transducer is normally mounted on the
machine with the magnetic base.
Screw Mounting
41.5
Cable
clamp
Screw mounting is the best alternative where the
magnetic base cannot be used. Prepare threaded
mounting holes as shown in the figure.
9
max. 0.7
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Hand-held Probe
With the probe TRX-17 attached, the vibration trans-
ducer can be used as a hand-held probe. The probe
can be fastened directly to the transducer TRV-22.
Taking Readings
Connect the transducer to Vibrameter VIB-11 with the
measuring cable. Attach the transducer to the meas-
uring point.
Changing Batteries
The display will show "Lob" when the battery voltage
is getting low.
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Vibration
+ 4 steps
Measurement (Shutdown)
Effect repairs
+ 3 steps Report dangerous increase
Plan major
overhaul
+ 2 steps Report large increase
Inspection
minor repairs
+ 1 step Report change
Routine
maintenance Maintenance
Normal (lubrication, etc.) Activities
The purpose of regular vibration measurements is to sents a 1.6 times increase (decrease) from the previ-
collect data for “condition based maintenance“, i.e. ous reading or, if the change is gradual, from the
maintenance carried out whenever condition meas- original norm value.
urements indicate a need for action. For maintenance, it is a first warning that machine
To be able to plan ahead and work efficiently, a main- condition is getting worse. At this stage, tightening a
tenance department needs regular and easily inter- few bolts or adjusting a belt may be sufficient to get
preted information on all significant changes in ma- rid of the excess vibration and prevent further dete-
chine condition. rioration.
The flow chart opposite provides general rules for the Each condition band consists of two steps. An in-
interpretation of vibration data. The diagram above crease from a starting point in the “good“ range to a
shows an example of how maintenance information corresponding point in the next range means that
can be reduced to a few simple facts, which are passed vibration has gone up 2.5 times. A large change like
easily through one department to another. that should be investigated, even though the vibra-
tion level is still “acceptable“.
Establish Norm Values
Reporting changes in step is the simplest way of indi-
Usually, when vibration measurements start, the ma-
cating the extent and urgency of a maintenance prob-
chine is in good condition. If its vibration class is
lem. If needed, the supporting figures are on record.
correctly chosen, the initial readings taken after a
Moreover, the method is flexible. As experience in-
running-in period should be in the “good“ or “accept-
creases, individual alarm levels and in-house limits can
able“ range. Record these values and use them as a
be easily marked on the recording forms.
standard of reference for this particular machine.
Provided the vibration level at all measuring points Basic Fault Analysis
remains stable, the subsequent readings are a matter It should be clearly understood that Vibrameter VIB-
of routine. Small fluctuations of the values on the 11 is not intended to supply data for detailed fault
follow-up forms are to be expected. They will hardly analysis. However, readings from several measuring
show up on the graphs and the actual figures are points in three directions can usually give a good
unimportant from a maintenance point of view. indication of the nature and location of the mainte-
nance problem. Again, the flow chart may serve as a
Report Significant Changes general guide.
A one step change in the vibration level is generally
Notice where on the machine and in what direction
regarded as significant and should be reported. One
the measured value changes most. A simple report
step is the space between two lines on the follow-up
(“motor bearing, up two steps, axial + radial“) gives a
form. For all machine classes at any level, it repre-
repair crew a starting point and can save them a lot of
trouble.
SPM Instrument AB • Box 4 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-10. 71679.Z
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Measure again
according to
schedule.
How Direc-
Mainly Slow build-up of
much < 1 step tion
radial dirt.
? ?
Steady wear,
corrosion.
> 1 step Axial Stretched or
+ radial slipping belts.
Vibration up 3 steps:
Inspect and maintain as soon as possible,
measure daily.
SPM Instrument AB • Box 4 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
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Technical Specifications
VIB-11B 46044
46045 81030
81031 81027
81057
TRV-22
TRV-23
VIC-11
TRX-16 TRX-17 VIC-12
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Class III
Large prime movers and other large machines with
rotating masses on rigid and heavy foundations which
are relatively stiff in the direction of vibration measu-
rement.
SPM Instrument AB • Box 4 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
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CUSTOMER COPY REGISTERED LIMITED WARRANTY
SERIAL NO. ______________________ One (1) year limited warranty from date of purchase against defects in work-
manship or materials. Warranty is void if instrument is altered or repaired by
PRODUCT _____________________________________ VERSION NO. ___________________ unauthorized service center. Warranty does not apply on any instrument
subjected to misuse or damaged by leaking batteries. Warranty is for instru-
PURCHASE DATE ________________________________________________________________
ment only and does not cover batteries or cables. SPM reserves the right to
COMPANY ______________________________________________________________________ determine disposition as to repair or replacement of goods.
ADDRESS _______________________________________________________________________ Warranty form MUST be completed and returned to SPM Instrument to vali-
date warranty.
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Should the instrument require any service whether under warranty or not, you
COUNTRY _____________________________________ PHONE _________________________
should contact SPM Instrument or your local distributor for instructions
USER NAME(S) _________________________________ FAX _____________________________ before returning the goods.
COMPANY ______________________________________________________________________
ADDRESS _______________________________________________________________________