SULZER API 610 PROCESS PUMPSAPI 610 Process Pumps Centrifugal pumps for process plants, series ZA, according to API 610 and VOMA 24297 Application For pumping clean or slightly pollu ted, cold or hot, chemically neutral or aggressive liquids © in refineries, petrochemical industry, coal processing and low temperature engineering @ in chemical industry, fibre and general processing industries, particularly in paper and pulp industries, sugar industry @ in water industry, particularly sea- water desalination plants @ in heating and air-conditioning @ intossile and nuclear power stations @ in environmental protection engineering @ in ship and offshore industries ZA pumps can also be used as energy recovery turbines Operating data Sizes NB 1 to 16 in, DN (25 to 400) Capacities Q up to 13200 US. gpm (3000 m’/h) Heads -H__ up to 980 ft. (300 m) Pressures p up to 360 psi* (25 bar’) Tempera- t ~112t0 +572 °F tures (- 80 to +300 °c) depending on sizes = pressures up 10 928 psi (64 bar) Design Single-stage, horizontal, radially split volute casing pumps with feet below and single-entry radial impel- ler, end suction branch, radially upwards discharge branch. Depending on operating conditions hydraulic balance provided by front or rear wear rings and balance holes. Casing design with heating jacket available. Casing cover with cooling or heating connections, shatt sealing by gland packings or mechanical seals of any design (single- or double working), connections for cooling, flushing or sealing liquid, Standardized pipework according to API plans. Heavy, steel welded baseplate with drain pan, Flanges possible according to DIN or ANS! ‘Same nominal pressure for suction and discharge flanges, Direction of rotation clockwise seen from driven end,Feature Advantage Benefits Process design API 610 Unit assembly Coupling with spacer Design and maintenance standard complying with process industry requirements Rapid disassembly or assembly Disassembly without removal of pipework and driver High reliability and interchangeability Short shut-downs Low maintenance costs ‘Only 8 bearing tr ‘Same hydraulics (impeller) and bearing frames as for series ZE, ZF and ZU. Reduced number of components, efficient high quality manufacture, {ull interchangeability, easier spare part stockkeeping, identical ‘components for various sizes are kept on stock, easy service and maintenance. Economie spare part stockkeeping, ‘spare part service simplified, ‘short delivery times, low stockkeeping costs, spare parts — depending on ssize— available from stock Double volute casing (above 3 in. branch size) Large branches Increased corrosion allowance confined casing gasket ‘Small radial thrust, small shaft deflection (<0.05 mm) in the area of the shaft seal Low branch velocity, low noise level due to additional primary measures at impeller Long rated live of casings casing joint cannot break Long rated life of antitrction bearings, long rated life of shatt seals, short shut-downs, low maintenance costs Higher efficiency, low operating costs, low costs for pipework support and sound protection, low spare part and repair costs, high reliability Impeller — variants Closed impeller (standard) Large performance range ‘Open impeller depending on sizes (ZA) Inducer available ‘Optimum compliance with various operating conditions, closed impeller with high efficiencies, low NPSH,., values with optimised selections for every operating point Open impeller for very gaseous liquids, high solids concentrations Extremely low NPSH,., values ‘Small suction heads required High reliability of pumps, low maintenance periods, low energy ‘costs due to careful pump selection Low investment costs Low investment costs for plants Interchangeable wear parts Impeller and casing wear rings Shaft sleeve in the area of the shatt seal Flushing of casing wear ring possible When casing and impeller wear rings and shaft seal are subject to wear, casing, impeller and shaft can be reused Low wear of casing and impeller wear rings due to absence of solids Considerable saving of repair and spare part stockkeeping costs, short repair periods One-piece heavy duty bearing bracket Oii-lubricated antifriction bearings, with automatic lubrication and oil evel control tS 250°C, no cooling > 250°C, air cooling (fan) with labyrinth sealing (standard) (radial sealing ring possible) ‘Stable, aligning shaft position, robust shaft with small shaft deflection, critical speed > operating speed few components few bearing checks required no cooling water pipework no cooling water consumption no increased bearing heating, wear-resistant bearing sealing Long rated life of gland packings or mechanical seals Short shut-downs Easy maintenance, low operating costs No investment costs for cooling system Well dimensioned stuffing box housing Possibility of fiting gland packings or mechanical seals of any design High interchangeability, low modifica- tion costs (no machining of stuffing box housing)Performance range nos 29 _ 2p) OSE LVS gn) 200 TOTAL HEAD IN METERS LITT Ths n= 2950 RPM CAPACITY IN m*/h 2q0_ 50 sg0H99___ po 2000 ago amDgME__ KD OLN US Gem! iy Buon mm wae GE is TOTAL HEAD IN METERS eS os w CAPACITY IN m*/h nee aS > (+ | + aTOTAL HEAD IN METERS TOTAL HEAD IN METERS: ae Ts 20 _ 0 emo mn wen t 7 a ——— + ; ep pcp ett | rm I * * andiline TT » -~ ' [ | | TTT [| rsssonrn Se eae ae ae he CAPACITY IN m°/h “ a _ 9 peo ee T Patt’ "S * 900 "Ste mci cw wes 8 2 + ne 1775 RPM luspm tos 1S gem um § 8 888 CAPACITY IN m°/h oe |SULZER-Process Pumps API 610 ZA Modern perfected pump technology - reliable, long-living, eco Large branches Radial discharge branch Contined casing gasket Heavy-duty sh = low branch velocity ~casing self-venting = gasket cannot break = small shaft de —high branch forces and moments (metal-to-metal contact) (< 0,05 mit can be absorbed /~crtical speed —low noise level due to adcitional / completely pr measures at impeller and casing if jf asta liquid / Double volute (above 3 in. Largely dimensioned / Lubricating rir branch size) stuffing box chamber = preventing pe ~smail radial thrust = gland packings or mechanical/ bearing area seals of all types / = better mixing (single or double working) /~ "ede bush possible Interchangeable wear parts = impeller and casing wear rings (flushing is possible) —shaft sleeve / One-piece heav bracket = oll-lubricated a = robust, aligninc few componen Labyrinth sealit = wear resistant —no additional b — radial seal ring = sandstorm pro Impeller designs Possible —closed impeller as standard (high efficiencies, low NPSH values) Casing cover —open impeller (depending on ~ generally provi pump sizes, see page 9) Casing drain heating ~ additional impeller (inducer) =Wwith threaded plug (Gor NPT) Corrosion allowance — clearly arrange possible = flange can be connected = long rated lite of casings ~ easily accessitnomic aft Automatic lubrication and oil level flection control Standard \the area of the shaft seal) — only few bearing checks required design alternative > operating speed i ntected and sealed / 1umped g tial oil heating in the foil Open impeller = variety of applications. = for liquids containing gas or a high percentage of solids Bearing bracket with ribs Fan cooling design = higher heat radiation =no cooling water pipework without special = no cooling water consumption cooling measures Materials for Wide Range of Services API Material lass i s4 z c-8 ae y-duty bearing General Description Gast iron Case | Cast Steel Case | Cast Stoel Case | Chrome Case 188-3 Case GastironFited | Gastron ited | Chrome ted | Chrome Fitee 1-69 Overay Ftd niriction bearings shaft Part Standard Combinations p ‘Yolute Casing Cast Iron* Carbon Stee! Carbon Stee! 12% Chrome 188-3 Casiog Cover Castiron* | Carbon Stesi_| Carbon Steei | 12% Chrome 1889 j Gotan Sha Carbon Ste! | Carbon Stes! | 12%Chrome | 12%Chome | Duplex Stel pearing sealing Impolier Cast Iron* Cast Iron* ‘12% Chrome 12% Chrome 18-83 zaring heating design possible Wear Ring Stationary aston Cast on 2% Chrome | 29h Chrome 2752 ected design ‘pater Wear Ring ‘eechrone | 12% Chrome | 12Ghome | 12% Chrome 1883 Shalt Sleove (nec sea) | 17% Chrome | 17%Come | 1M¥Chrome | _ 17% Chrome T3I6 Impaler Nat Carton Set | Carbon Stee! 1316 7316 Ta6 Jed forcooling or | Beng Brackat Cast iron Cast ton Cast ton Cast ron Cast ron src Bearing Cover Cast on Cast on ast on est on Cast iron le cooling chambers * May be Ductile Ion according to operating conditions. Special materials and adcitional combinations possible.Shaft seals Double mecharical seal, balanced, with pressurized system Pressure-Temperature-Diagram Tandem mechanical seal, balanced, with sealing systom for environmental protection 0g HO 0 400, 00 0 : 1 1000 BO = {4 | ae 5 + a @® cast carbon steet Low temperature cast tet © depending on sizes and mates avalableSystem of interchangeable modular elements for Z pumps allowing a reduced number of components, short delivery times, low costs for spare part stockkeeping ‘Ses 52 ‘Casing Impeller easing cover closed | open a 56 Bearing bracket, bearings, shafts, shaft seals 8 40-160 50-160 80-160 100-160 25-200 40-200 50-200 20-200 100-200 150-200 40-250 50-250 80-250 100-250 150-250 200-250 25-315 40-215 50-315 80-315 100-315 150-315 200-315 250-315 50-400 80-400 100-400 150-400 200-400 250-400 300-400 50-450 80-450 100-450 150-450 200-450 100-500 150-500 200-500 250-500 300-500 400-500 150-560 200-560 250-560 300-560 400-560 150-630 200-630 250-630 300-630 400-630 EEESE FEEEL EHHSEE FLEHS DEKEEHA SHEESH HEHEHE SHEER BEE 4 ¢ t —_ je i g g A 4 8Dimensions in mm Not to be used for construction. - foun, 02 brmcrafonojore| |e jn | y ory asc] 2 | 5) 00 co} snes own 4 | . eo Woe re r2sm [10 gy 20 bi ros von yea) || see] + [oo |] enn | Brea i | ; ral ‘ou eut Ty Toe a Yi a Toon vem zen Yioe) [zo 2 7 | oat wo] [3 | osm ier 4 on [Soto saasan [ton & | 2° 2 sl Boy EM | 3] so-asof——| 10 00 [| ss] ore ica| fama] [00-215] © | 30 10] | 6]a00 10} 200 sine vor (ae 2 00 fwtvom filo | see sx ane Fal 2 ow | she . eet assim [=] Tears evans | LES Taos so-1e0] | 50, 20) g9|10 105] 140) seat ac | ea it sm] 38] foo] «| |fs nnn) 8s 2-0, | 20 0 ||| EE a en 2 0 Cite. 100] 75 3 : | eset los of ‘Bat wou iw S| lao vot, eM 2S 2a sxe | —] 2 | wl —} oo ve anno sear 7s F ati ot smear : os soca |—?-| sol voll eas omnes 18) 8 Z es Sissi tis 75 3] a i Bae [eles 2 | feo sot 105 os moutesn 1 5) 10180) 98) | so 2 7 ja s0.450| «| s0|10}sa0| sacs] eon sna 08 12 | 3 eco ase 105s Sa see aa | | ESsiesowwn toe," Sa Bus 0.8 TaN a ass Ent 8s so | uo|s2an 52] [2%] | t0-ao]_° | 0) 10} ao] ac || 5020s aDimensions in inches Not to be used for construction. baelowjoul re [x imiy ame] [slobedsselafaae™ [Rlehd | (Sil ie [eo de cree palate) | amo | 20 i | om | am | seo | smo | jroo | oo | to |] 2s | 2 | g | Be 2 | tem | so | ao | ao | arm | a | mo |] ay | S| 2 | sor | two | som | oso amo | zemo | ae | ao |] Se | | | ie | Seed eee ee Motor output outside the standard range (deviations in output and dimensions depending on motor manutacturer). Direction of rotation clockwise seen from driven end. Dimansians in milimaters, not nding, a ney | Mra ravens | | Soe P| Moora Tames re ome 2 cope Plarnyy Noy | arcke| ONe| ONS] PL a [ms |v or ie wat ao sam Yor 7] le seo-aza] « [sco 1s) oo| azo aol on, BOM 128 as 3 oes [eas El si-s0n] 2 [sao ea) a] ao| azo] na) ROL ESSIMBOW 107 2s ao] 2 | frowa aL aM ee —asem om aos OM 108 |965] | 290-460] ¢ | 200| a00]t200 205/510 250 | a18 814 . rea 1228 ab WL st — iL : | ism aoe : SI 0-2} ~ | 010} || oo ONO 4 . - ce : some) sso-ars] * [oso 1s0|"™"|205|ar0|se0, ESM 200-00] _$ | 2000) ano an a00| abn woo ‘ eo Sotho aa a leahelecalatalsecanineoem ° ee Pa wna, 04a] sso} an san 0-28 | ‘228 SIM 250M. 280 57M, = L ea poe seaso] 8 [se0 sso) a wolaso Sse "0 ens so-so] 5. | | aac oo seus |——|opo wolf an an 32 2s0-sa|_* | 20] so}! aoe ono oh om osu « oo row ot ‘ as ty = Tseuime i = al sau olaleall en ha | |= stim = foes BEEF caus [ileal ve-co| | ool) if aon sso _|NCTE aeeol_* |] acl sa|eo a0, Sesmiooxm 1 #74 3 z FES coum __ [itl sao ‘ ies aC | osm lal’ joel Fe 6901 (F600 KW) haa at ee ee le Ce) 200-ais| © |to| a0] ata ao] a0| asi ssi” | ful" || | ao-seo}—5—[ana| aeolian] 0] «ead mn 132 feel esse i ‘s70] Ts, + ‘ seo 3% 25/5 acme] 7 oo) Sao ale “ot eaonn HH a on =GLOBAL ORGANISATION SULZER PUMPS HEADQUARTERS ‘SWITZERLAND ‘Sulzer Pumps Limited P.O. Box 414 (CH-8404 Winterthur Switzerland Telephone +41 52.262 11 55 Telefax +41 52-262 00 40 EUROPE GREAT BRITAIN Sulzer Pumps (UK) Ltd. Manor Mill Lane GB-Leeds LS 11 88R Telephone +44 113-270 12.44 Telefax +44 113-272 44 04 FRANCE Sulzer Pompes France Bolte postale 12 17 F-78202 Mantes-la-Jolie-Cedex Tolephone +33 1-34 77 72.00 Tolefax +33 1.3477 72 16 GERMANY Sulzer Pumpen (Deutschland) GmbH Emst-Blickie-Stratte 29 D-76646 Bruchsal Telephone +49 7251-76-0 Telefax +49 7251-76-329 SPAIN Sulzer Espana SA Apartado 14291 28080 Madrid Telephone +54 91-567 57 00 Telefax $34 91-571 32 72 SERVICE NETWORK EUROPE Sulzer Wood Lis, Aberdeen Sulzer Wood id alee Sivtnoshe Marcon Dot Company Lid. Manchest Sulzer Pumps (UK) Lic, Series, Brstl Sulzer Pumps (UK) Ls, Leeds Sulzer Puros (UK) Maidstone MMalBay Engineering Lt Neyland Sulzer Pompes France, lanes Sulzer Pumpcare AS, Stavanger Sulzer Pores Frances, Mets Jombo Servees ile ioneuve sca Sulzer Pomges Franc, any Sulzer Pumpen (Oeutsclana) GmbH, Brucsat Sulzer Neco Sondco,Jansenwale Sulzer Vee Serice, Schkopau Suleer Weise Servce, Neuse ASIA/PACIFIC fexnam Industries, Jakarta SuizerAustalia Homsby Sulzer Datan Pumps & Compressors Lid Rote Services Sun. Bhd, Kerneman, Malaya NORTH AMERICA usa Sulzer Pumps (US) Inc. PO. Box 10247 Portland, OR 97210 U.S.A Telephone +1 503-226 52 00 Tolefax +1 503-226 52 86 CANADA Sulzer Pumps (Canada) Inc. 4129 Lozells Avenue Burnaby, B.C, Canada V5A 225 Telephone +1 604-4 1 78 00 Telefax +1 604-4 15 78.50 MEXICO Sulzer (Mexico)S.A. de CV. Apartado Postal 125-Centro 54730 Cuautitian lzcall Estado de México Telephon +52 5-864 13 00 Telefax +52 5-864 13 95 ‘SOUTH AMERICA BRAZIL, ‘Sulzer Brasil S.A Rua Manoel Cremonesi, 1 Jardim Belita (09851-330 Sao Bemardo do Campo/SP Telephone +56 11-43 93 20 00 Telefax +55 11-43 92 56 00 VENEZUELA Sulzer de Venezuela S.A. Apartado 16417 Caracas 1011-4 ‘Telephone +58 2-945 82 22 Telefax +58 2-945 88 77 SULZER AFRICA ‘SOUTH AFRICA Sulzer (South Arica) Ltd. Private Bag X 23, Elandsfontein 1406 Telephone +27 11-8 20 60 00 Telefax +27 11-8 2062 00 ASIA/PACIFIC SINGAPORE ‘Sulzer Pumps Pte. Lid 179 River Valley Road #02-05 Singapore 179033 Telephone +65 334 98 38 Telefax +65 334 98 37 INDIA ‘Sulzer Pumps India Ltd ‘9 MIDC, Thane Belapur Road Digha Navi Mumbai 400 708 Telephone +31 22-790 43 21 Telefax +91 22-790 43 08 CHINA Sulzer Dalian Pumps & Compressors Ltd. 98 Chunguang Street Sha He Kou District Dalian 116022 P.R. CHINA Telephone +86 411-440 8866 Telefax +86 411-440 9966 Telephone 441358) 7210 68 441324) 6225 00 Jaa e127 12 12 ‘a (1275) 3742.40 ‘44 (119)270 1248 Ta (622) 6 96 62 44 (1648) 60 1830 teatnas'7r 200 Lay etye3 4260. Ta ean raa0 28 153 (20) 47 08 45 85 472) 3007 03 349 (7251) 76.0 ‘9 (35601) 342.0 49 (s461) 4949 12 4a (2187) 01 00.0 182268) 35 1920, 151 2)9847 5900 +66 (4) aa 6089 160 (8) 863 2013, NORTH AMERICA Sulzer Purp (US) ie, Bridgeport. N Pumps (US) Ine La Porte, 7x amps {US} Ie, Reka IL ‘Sulzer Pumps {US} Ie, Aurora, ‘Sizer Pumps {US} Ine, Stvevepor. LA ‘Sulzer Pumps {US} In, Baton Rouge, LA ‘Sulzer Pamps (US) Ine, Sania Fé Springs, CA ‘Sturm ne. Barbourse, WV ‘Sulzer Pumps (Canada) inc, Edmonton, AB SOUTH AMERICA ‘Sulzer Bras SA, Savador ‘Sulzer Bran SA. Ma ‘Size Bran S.A Vota Redooda Sulzer Bresl 8 A’ Curtbe SuiterBrasl SA Vota Radon AFRICA Sulzer Sout Ara, Welkom Suizer South Area, Duran Telephone + (609) $67 24 0 4 (28%) 542 2000 1 (815) 725 78 90 4 (303) 375 87 00 $0316) 887 57 11 1 (25) 751 99 02 41 (882) 803 10.00, 47 (904) 736 36-76 4 (403) 488 71 87 #55071) 37940 18, 155 (28) 77548 37 15528) 347 35.73, 155 41) 238 3999 155 (28) 347 8573 227 (57)386 4821 $27 3) 70048 21 ‘sutnetto ecical macnn £22.68.04.40 ~ 5.99 Printed in Germany w 1900