QUALITY ASSURANCE PLAN FOR WARNING MESH AS PER EN 12613:2009 (TYPE-2)
VENDOR NAME & ADDRESS: - QUALITY ASSURANCE PLAN QAP NO. SIPL/QAP/JSIW/WARNING MESH/001/DT.14.12.2018
SINGHAL INDUSTRIES PVT. LTD. REV NO: 00
BLOCK NO.1547, B/H MUKAT PIPE TOTAL NO. OF PAGES: 03
VILL: MOTIBHOYAN, KHATREJ-KALOL
ROAD, DIST: GANDHINAGAR - 382721
P.O. NO. / LOI NO. --
MAIN CLIENT M/S. GAIL INDIA LIMITED
CONSULTANT / PMC M/S. MECON LIMITED
CONTRACTOR M/S. JSIW INFRASTRUCTURE PVT LTD
NAME OF PROJECT BOKARO - ANGUL PIPELINE PROJECT (SECTION IV) OF M/S. GAIL.
ITEM DESCRIPTION WARNING MESH (EN-12613:2009 TYPE-2)
SIZE 600 MM - 10 MM + 10 MM + 600 MM - 10 MM + 10 MM
COLOUR YELLOW WITH RED TEXT LEGEND.
TPI AGENCY M/S. TUV
QUANTITY 96 KMS
PREPARED BY: REVIEWED BY: APPROVED BY:
FOR, SINGHAL INDUSTRIES PVT LTD. FOR, M/S JSIW INFRASTRUCTURE PVT LTD M/S GAIL INDIA LTD. / M/S MECON LTD
VENDOR / MANUFACTURER CONTRACTOR CLIENT / PROJECT CONSULTANTS.
QUALITY ASSURANCE PLAN
MANUFACTURER: SINGHAL INDUSTRIES PVT LTD. (SIPL)
PROJECT NAME: BOKARO - ANGUL PIPELINE PROJECT (SECTION IV) OF M/S. GAIL.
CLIENT: M/S GAIL INDIA LIMITED
CONSULTANT /PMC: M/S MECON LIMITED
CONTRACTOR: M/S JSIW INFRASTRUCTURE PVT LTD
Sr. Name of test Type of check/ Ref: EN Sampling Inspection by Acceptance Norms/ Agency Format of
No Ref. to test Standards Method 12613:2009, model for SIPL/Lab As per Ref Std: EN 12613:2009, Record
Type 2 manufacturer Type 2 SIPL TPIA MECON
(SIPL)
A Raw Material Requirement for Warning Mesh
1a Raw Material Review of Clause 4.0 --- Review of Thermoplastic Material Polypropylene R R R COA/TC
TC/COA documents Density of PP will be 0.890 to 0.910 g/cc
1b Density of Raw Material Measurement --- At SIPL in house As per Polypropylene having Density of PP will be 0.890 P W R Test Report /
Laboratory / to 0.910 g/cc T.C.
NABL Lab
1c Colour MB & Additives Review of TC & Clause 4.0 --- Review of Review of TC/COA for used material, Declaration of R R R TC/ Datasheet
datasheet documents additives.
B Finished Product Requirement for Warning Mesh
2 Colour Visual Clause 5.1 Four Sample At SIPL in house Yellow W W R Test Report
from each lot. Laboratory
3 Visual Appearance Visual Clause 5.2 Four Sample At SIPL in house The appearance, colouring and the marking of the W W RW Test Report
from each lot. Laboratory warning device shall not exhibit any change.
4 Dimension & Tolerance: Measurement Clause 5.3 Four Sample At SIPL in house P W RW Test Report
a) Width from each lot. Laboratory 600 MM - 10 MM + 10 MM + 600 MM - 10 MM + 10 MM
b) Internal perimeter ≤ 360 mm
c) Strand width ≥ 2 mm
5 Marking Text legend Visual Clause 5.10 Four Sample At SIPL in house Red colour. Mfr’s Name/Brand W W RW Test Report
Printing on Warning Mesh from each lot. Laboratory Toll Free Num & Message as per Layout Approved. EN
12613 & Lot No Client Name (Short Name) & logo
6 Tensile withstand strength Measurement Clause 5.4.2 Four Sample At SIPL in house Deflection ≤ 20% (Width) P W RW Test Report /
(300N) for 5 min. from each lot. Laboratory / T.C.
Reduction of strength NABL Lab
7 Visual Warning Measurement Clause 5.5 & Six Sample At SIPL in house ≥ 200 mm P W RW Test Report
Characteristics: Annex-A from each lot. Laboratory Min length of one single part in bucket & Trench
Trench opening simulation
test
(Acceptance Test)
8 Transversal Rigidity Measurement Clause 5.4.3 Four Sample At SIPL in house Not Applicable as per EN 12613, NA NA NA Test Report /
from each lot. Laboratory / Clause 5.4.3 T.C.
NABL Lab
9 Flatness Measurement Clause 5.4.4 Four Sample At SIPL in house No Separation from reference surface more than Wo/4 P W RW Test Report
from each lot. Laboratory
10 Chemicals Resistance Test Visual Cl. 5.2, 6.2, One Sample At SIPL in house No colour change observed by immersion in 20% by mass Test Report /
Colour Fastness Test Annexure-B from any lot Laboratory / solution of Ammonium sulphide for 15 days at 15 to 25O P/W R R T.C.
(TYPE TEST) NABL LAB C
a Colour Fastness Test for 24 --do---- Cl. 5.2, 6.2, One sample / --do---- No colour change by immersion 20% by mass Ammonium Test Report /
hrs. at 23 ± 2 o C Lot sulphide P W R T.C.
b --do---- --do---- --do---- --do---- --do---- No colour change by immersion in 10% nitric acid P W R Test Report /
solution by mass T.C.
c --do---- --do---- --do---- --do---- --do---- No colour change by immersion in 20% by mass solution P W R Test Report /
of Sodium Carbonate T.C.
11 Resistance of UV-Light Review of TC Clause 5.7 One Sample At SIPL in house Effect of exposure of UV-light on change of colour. R R R Test Certificate
As per ISO 4892 part 1&3 Laboratory / Comparison of test specimen with parent Material in
Lamp Type II (UV-B) with NABL LAB cool light & white background.
exposure mode 2 duration
500 hours
12 Packing of roll Visual Clause 5.10 Four Sample At SIPL in house Sea worthy packing. Shrink wrap poly packing. W W R Test Report
from each lot. Laboratory Roll Length: 250 meters.
NOTE: P= PERFORM; W=WITNESS; H=HOLD; T.C=TEST CERTIFICATE NABL= NATIONAL ACCREDITATION BOARD FOR TESTING & CALIBRATION LABORATORIES.
RW= Random witness by Mecon/GAIL, at least four samples shall be retained from each lot and the inspection shall be performed after submission of IRN of TPIA.
PREPARED BY: REVIEWED BY: APPROVED BY:
FOR, SINGHAL INDUSTRIES PVT LTD. FOR, M/S JSIW INFRASTRUCTURE PVT LTD FOR, M/S GAIL/MECON
VENDOR / MANUFACTURER CONTRACTOR CLIENT / PROJECT CONSULTANTS
Page 1 of 1
Note: The printing text will be as below, due to small size layout is not readable. And 138 mm overlap.
Printing Layout in black colour for better viewing. Actual printing will be Red colour.
Prepared By: Reviewed By: Approved By: PROPOSED PRINT LAYOUT –WARNING MESH
DATE OF PREPARATION: 20.12.2018
REVISION: 00
CLIENT: GAIL INDIA LTD
CONTRACTOR: M/S. JSIW INFRASTRUCTURE PVT LTD
NAME OF PROJECT: BOKARO - ANGUL PIPELINE PROJECT (SECTION IV) OF M/S. GAIL.
MAT COLOUR: YELLOW
For, M/S. JSIW INFRASTRUCTURE PVT LTD LEGEND/TEXT: RED
Contractor For, GAIL INDIA LTD / MECON LTD ITEM DESCRIPTION: 600 MM (W) + 600 MM (W)
For, Singhal Industries Pvt Ltd Client / Project Consultants ROLL LENGTH: 250 METERS
Vendor / Manufacturer
