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QUALITY ASSURANCE PLAN
PE WARNING MAT: - SIZE: 500 MM WIDTH X 1 MM THICK
Vendor Name & Address: - QAP No.: SMPL/BPCL/DSPPL/QAP/MAT/
M/S. SPARCO MULTIPLAST PRIVATE LIMITED 24-25/039 REV.02; DATE: 02-12-2024
706,707 & 708 PALAK PRIME, ISCON-AMBLI ROAD,
OPP. HOTEL DOUBLE TREE BY HILTON, QUALITY ASSURANCE PLAN
AHMEDABAD, GUJARAT – 380058. TOTAL NO OF PAGES: 3
CLIENT : M/S. BHARAT PETROLEUM CORPORATION LIMITED
CONSULTANT : M/S. VCS QUALITY SERVICES PRIVATE LIMITED
CONTRACTOR : M/S. DS PIPELINE PROJECTS LIMITED
LAYING & CONSTRUCTION OF 3LPE COATED CARBON STEEL UNDERGROUND PIPELINE &
NAME OF PROJECT : ASSOCIATED WORKS (PHASE-II) FOR CGD PROJECT AT DARBHANGA DISTRICT GA IN STATE (PART
A).
SPECIFICATION NO. : VCS-SS-PP-2020; REV NO.04
ITEM DESCRIPTION : PE WARNING MAT WITH AR PROPERTIES AS PER EN 12613:2009 TYPE-1
SIZE : 500 MM WIDTH X 1 MM THICK, ROLL LENGTH: 50 METER
COLOR : BRIGHT GOLDEN YELLOW WITH RED TEXT LEGEND
TPI AGENCY : TUV-SUD OR ANY OTHER REPUTED TIPA
PREPARED BY : REVIEWED BY: APPROVED BY :
Name & Designation:
Keval Gajjar – QC In charge M/S. BHARAT PETROLEUM CORPORATION LIMITED /
M/S. SPARCO MULTIPLAST PRIVATE LIMITED M/S. DS PIPELINE PROJECTS LIMITED M/S. VCS QUALITY SERVICES PRIVATE LIMITED
VENDOR / MANUFACTURER CONTRACTOR CLIENT/PMC
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QUALITY ASSURANCE PLAN
QAP No.: SMPL/BPCL/DSPPL/QAP/MAT/24-25/039 REV.02; DATE: 02-12-2024 MANUFACTURER: M/s. SPARCO MULTIPLAST PRIVATE LIMITED
CLIENT: M/s. BHARAT PETROLEUM CORPORATION LIMITED PROJECT: LAYING & CONSTRUCTION OF 3LPE COATED CARBON STEEL
CONSULTANT: M/s. VCS QUALITY SERVICES PRIVATE LIMITED UNDERGROUND PIPELINE & ASSOCIATED WORKS (PHASE-II) FOR CGD
CONTRACTOR: M/s. DS PIPELINE PROJECTS LIMITED PROJECT AT DARBHANGA DISTRICT GA IN STATE (PART A).
QAP FOR PE WARNING MAT: -
SAMPLING MODEL TEST AGENCY
NAME OF TEST REFERENCE ACCEPTANCE NORMS /AS PER PTS REMARKS
SR. NO TYPE OF CHECK FOR OF
REF. TO TEST STANDARDS DOCUMENTS EN 12613:2009 TYPE-1 / VCS-SS-PP-2020; REV NO.04 (IF ANY)
MANUFACTURER RECORD SMPL TPIA
As per raw material TC/COA/DS. Polyethylene COA/
Review of PTS CL
01 Density of Raw Material -- Compounded. Polyethylene having density 0.940 T.C/ R R
RMTC 3.1
to 0.958 gm/cc. DS
Four samples PTS CL Bright Golden Yellow with Red Text Legend. Non- Test
02 Color of Mat & Text Visual W W
from each lot. 3.3 deletable type with high Abrasion resistance. Report
Four samples PTS CL The appearance, coloring and the marking of the Test
03 Visual Appearance Visual W W
from each lot. 3.1 warning device shall not exhibit any change. Report
Dimension Tolerance: Four samples PTS CL Width: 500 ± 5 mm Test
04 Measurement P W
Width & Thickness from each lot. 3.4 Thickness: 1 mm ± 0.1 mm Report
Tensile withstand
Four samples PTS CL After load removal width deflection Test
05 strength (200 N load for Measurement P W
from each lot. 3.2, 3.6 ≤ 20% of width. Report
5 min in LD direction)
Pass. Marking shall be easily legible.
Permanence of printing
(Non Deletable Text Message).
stability Four samples PTS CL Test
06 Visual Rubbed with a piece of cotton soaked with water P W
(Ref. Std. IEC 60898: from each lot. 3.6 Report
for 15 seconds and again with hexane for 15
2002, CL 9.3)
seconds.
Note: P= Perform; W=Witness; H=Hold; R=Review; T.C. =Test Certificate APTC = Alekh Plastic Testing Centre
PREPARED BY: REVIEWED BY: APPROVED BY:
Name & Designation:
Keval Gajjar – QC In charge
FOR, M/S. SPARCO MULTIPLAST PRIVATE LIMITED M/S. DS PIPELINE PROJECTS LIMITED M/S. BHARAT PETROLEUM CORPORATION LIMITED /
VENDOR / MANUFACTURER CONTRACTOR M/S. VCS QUALITY SERVICES PRIVATE LIMITED
CLIENT/PMC
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SAMPLING MODEL TEST AGENCY
NAME OF TEST REFERENCE ACCEPTANCE NORMS /AS PER PTS REMARKS
SR. NO TYPE OF CHECK FOR OF
REF. TO TEST STANDARDS DOCUMENTS EN 12613:2009 TYPE-1 (IF ANY)
MANUFACTURER RECORD SMPL TPIA
Test of Laying
Four samples PTS CL Test
07 Characteristics: Measurement Deflection ≤ Wo/4 P W
from each lot. 3.6 Report
Flatness
Test of Virginity
(Type Test)
One sample from PTS CL Tm of raw material & it’s finished good based on
08 (DSC Scan with Review of TC T.C R R
any Lot. 3.6 DSC scan image results will have to correlate.
Melting Temperature
Tm)
Color fastness Test for No color change observed. By Immersion in, 20
One sample from PTS CL
09 28 days duration Review of TC % by mass ammonium Sulphide solution, for 15 T.C. R R
any Lot. 3.6
(Type Test) Days at 15 to 25 °C
No color change observed for 6 hours,
At 23 ± 2 °C. By Immersion in,
Color fastness Test for
One sample from PTS CL A) 20 % by mass ammonium Sulphide solution, Test
10 6 hours, at 23 ± 2 °C Visual P W
each Lot. 3.6 B) Nitric acid, concentration of 10% by mass. Report
(Acceptance Test)
C) Sodium carbonate solution, concentration of
20% by mass.
Pass. Anti‐Rodent Test. Protection against rodent
Anti‐Rodent Test One sample from PTS CL
11 Review of TC attack. Document/Certificate issued by supplier T.C. R R
(Type Test) any Lot. 3.1
for Anti Rodent Master Batch.
Client Logo followed by client name, Warning
Message & Contact no’s in English & local
Identification, Marking Four samples PTS CL Test
12 Visual language at defined interval. Each roll of 100 ± 1 W W
Art Work & Packing from each lot. 3.5, 4.0 Report
meter long is packed in a plastic woven sack. As
per APPROVED LAYOUT ENCLOSED.
Note: P= Perform; W=Witness; H=Hold; R=Review; T.C. =Test Certificate APTC = Alekh Plastic Testing Centre
PREPARED BY: REVIEWED BY: APPROVED BY:
Name & Designation:
Keval Gajjar – QC In charge
FOR, M/S. SPARCO MULTIPLAST PRIVATE LIMITED M/S. DS PIPELINE PROJECTS LIMITED M/S. BHARAT PETROLEUM CORPORATION LIMITED /
VENDOR / MANUFACTURER CONTRACTOR M/S. VCS QUALITY SERVICES PRIVATE LIMITED
CLIENT/PMC
