FINISHED PLAN
 
HELGA SELMER
 
CO2 FIRE EXTINGUISHING SYSTEM
 
This technical document is the property of
 
 
 
 
 
 
 
 
 
 
 
i
5 Kawasaki Shipbuilding Corporation and may
I not be copied, nor disclosed to any third party
2 without the prior written consent of Kawasaki
Shipbuilding Corporation.
ce ee cee JOBNo. 2%
CHIEF CLhanay “share”
= ; 4s) KAWASAKI
2 @ | CHECKED _w Me A 7er a SHIPBUILDING CORPORATION
as aa
oe SAKAIDE JAPAN
DRAW Bee Lo
SHIP DESIGN DEPARTMENT
DATE caintss2)
 
SHEETS INCL COVERKAWASAKI
CO. FIRE EXTINGUISHING
SYSTEM
 
KAWASAKI SHIPBUILDING CORPORATION KOBE SHIPYARD.
FOR
S.NO. 21N1552
 
KAWASAK| SAFETY SERVICE INDUSTRIES, LTD.
 
‘APPROVED BY
 
 
CHECKED BY
‘APPROVED BY LX. fomacla 4/0 NO. 24R3622
FNS
 
DIDIPI>
PREPARED BY REN.
 
 
 
 
 
 
 
 
 
RaW. wo.) 14R1000-100 | A,
DATE NOTE DRAW. DATE | 9 JuwE 2002PARTS LIST | jy KHI 21N W/O NO, S86 ae es
wb dh ABR 24R3622
No] rrr. No. | pwa.no. NAME REMARK lary
fim] eae | & a % wea | eat
Comat TARTOOOEOT [NOT CYLINDER UNTT FOR ® CYLINDERS 7
loz }o0 THRTOOOOZ FOR 14 CVUNDERS T
fos 09} TARTOOOEZOT FOR 18 CYLINDERS z
De _[00 BSTOUODGOTS [C02 CYLINDER “6S” C02 aEARG cy
lt nents asa
as] ESTZTTZOOOT [CYLINDER VALVE“ 65
Base
05 00} GSTTS5OO00T [FLEXIBLE LOOP “PFI” w
prizes
oT ]0 SSTIOOOOOTT |NOPLE 3
i
os ]0 (G3TZOO00GE [PACKING |
os fo0 [GSGOOTTOGOE [CYLINDER SUPPORT THB
Wyma
TO ]00 [eSS0OTIOOOE [BOLT & NUT 716
ticbgechob
TT_[o0 TERTOOOTOT [MANIFOLD “WAT” FORT CYLINDERS T
Pewa-a"iite cay
12/00] TARTOOOTOZ [MANIFOLD “FW-10" FOR To CYLINDERS T
PRWo1O"R aE
13 [00 TIRTOOOTOT [MANIFOLD “FW=18 FOR 18 CYLINDERS 7
Pew ise
14 [09 TARTOOOTTS [MANIFOLD “T-8™ FOR CYLINDERS zl
a AE
T5__|00 ESTOOTOOO0G [SAFETY VALVE ATTACHED TO MANIFOLD FW=10™ T
ee
T_[00] THOSTIOOOED [ELEOW JOINT |ATTACHED TO MANIFOLD" FWA?” T
sani Daak
1709} FARTOOOTOT |NO.1 CYLINDER FRAME FOR NO. CYLUNIT 7
NOL ak A
Te 00} TARTOQOT0SJNO.2 CYLINDER FRAME FOR NO® C¥LUNIT T
NO Ser,
Ts {00} TARTOOOTOS |NO.3 CYLINDER FRAME FOR NOS CYLUNIT
Nos suberPARTS LIST.
W/O NO. id Heid 5
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
PARI tt & KH 21N1552
6 ah A&R 24R3622
No] Jrrr. no. | pwa.no NAMI REMARK
Him]te] ferme | la th i
for] BITTTOOOOT [STARTING TIEAD IC
hiciies-< i
fox ]00 SSTAOOOOE STARTING TIEAD “RC wT
acres y-~
oom eS2ETAOOOOT [STARTER MAT COT ORERG 7
Ms ike AER
lor fo ISSESBTZOOOT [STARTER HON “WROTE 7
MRS EAL wee IGLAND=15C
a5] DOTITOOOGTO |e6-o4 COPPER TUBE w
e o6- 94 MENTE MI
jas (OSOOTIOOOE [UNION FOR COPPER TUBE 3
eo e ASA
lor 09 TSOEZTOOOBT JIE FOR COPPER TUBE 7z
ages 7 <—
lor] ISSTZIZOOOD— [CONNECTING FIFE FOR COPPER TUBE a7
cone eee
jo Jan jearz00000e—|PLo FOR COPPER TORE 3
ean TI
10 ]00 jOSDSETOGOET |S EEVE FOR COPPER TUBE 75
eerie may
i fa0 TSOBETOOOED FOR COPPER TUBE ia
109} asOTTIOOORT ATTACHED TO MANIFOLD” ie
T3[00} [SSHATISOOOT [CHECK VALVE “DF FOR COPPER TUBE T
De wie
T7[00} ESATOTOOOT RELIEF VALVE FOR COPPER TUBE z
pay — 79KHI 21N1552
W/O NO. it tesa
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
te
24R3622
DWG.NO. NAME REMARK Q'ty
a a4 wi 8 |
or [00 [es908300003 [PRESSURE GAUGE T
FE
loz }00 [e3401 100002 [20 CHECK VALVE FOR AIR CONNECTION T
ost: 9
[os [00] [es401 11000 [20 CHECK VALVE FOR STARTING CYLINDERS T
20st 5
[or [9] TARTOOOTOS [és SELECTION VALVE UNIT T
Jositboe fe
[00 Je542168000 HANDLE COVER PS-E™ T
Ps KL "PS: IGLAND-15¢
[os [00] [65546112003 JDISCHARGE NOZZLE “NH20™
NHQOAB Hye
[07 [00 G3OTTSBIOOT [6 120 BELL IACTOOV
9 120-< JGLAND=15¢
[os [00 [63613800002 [KAME PLATE JATTACHED TO BEL. B
wean
[03 [00 raRi0007Os [BUZZER ACTOOV T
7 JGLAND=15C
10 [00 T4RTOOOTIO [AIR HORN “75-EUL™ 15 CUT 2
[75-EUL = 7 — GLAND-15C
TT 00 T4RIOO07IT [RELAY BOX ACLOO T
Deere
rz 00} [6391712200 [DELAYED SOLENOID VALVE BOX [ACTOOV 7
Re MER IPA “SA GLAND-15C
TS [00] [63703200003 INSPECTION TABLE “E-2” Z|
2
14 [00] [63907200002 INSTRUCTION CHART 3
pies
15 [00] [65620400007 [NAME PLATE (E) FOR STARTING HEAD “MC™ 2
8 CE)
16 [00] [6364095004 [NAME PLATE (E) FOR ALARM 3]
a ACE)
17 [00} [6364055100 WARNING PLATE (6) FOR SHUT OFF FLANGE T
ee)PARTS LIST] ja KHI21N W/O NO. Sister
HS ih El GR 24R362:
no] [rrr no. | pwa.no NAM REMARK larry
ii fe] BR] ee a we i i s Aba | clit
oT ]00 jsreTaOOROO PAT ELBOW Tw NON GALVANIZED "zl
po sa Gv) doce tL
cr) [SSSTSOOREO fos EI.BOW WW) INON GALVANIZED 7
65 seat 0) Ay 546
os [00 FRISGSOOADO [10 SOCKET WY INOX GALVANIZED 7
lio vary aw) 86.
my [SISTSOUESO fas SOCKET (WT NOX GALVANTZ 5
lbs yr vi cw) 478
500 [SSOSTZOTE [2000 15T1) UNTOR 7
aoa 1500
fos )00 JSSSTETOODOT [20 FLANGE OW)
20 7523 (w)
lor fo [SRTOTOOIOS AO FLANGE OWT
40 75797 WW)
oe [o0 ISSSTSTOUBST Jos FLANGE OW
ss 7523 (w)
os ]o0 SISTOIOUEOT [20 FLANGE (WT INON GALVANIZED H
bo m7az7 Loe
TO ]o0] SSSTEIOOAOT AO FLANGE (WT INOX GALVANIZED 5
lo m7 527 ow) sete.
Tfo0} EISTOWOOGET Jos FLANGE GW) INON GALVANIZED 7
5 HI 72 1) Lo
TET SSTTOOUGEIS [os FLANGE Ww) NON GALVANIZED 7
ls a7 91-7 00 per
13_[09 ]SISTAOOGSO_fos-40-40 TEE (WT NON GALVANIZED Zl
er
TT [o9} [SSSOSOESIOT INOK GALVANIZED a
65-20 77 yh0W) post.
15 [05 [SSBUBOOSTOT |os~10- OUTLET Ov) INOK GALVANIZED T
65-10 FORE HW) aa
Te fm ESGOBOESOST ‘GUTLET Ow) INON GALVANIZED T
65 TOM MW) Leet
177 ISIETAOZOOT [20a NITPLE Ow) i
Loos = 7 nt)
TS [00 TARTOOOTTE [208 BLANK FLANGE 7
poa 252.PARTS LIST | jg |___KHI 211552 W/O NO. ites aah
8b ih B&R 243622
INO. FIT. NO. DWG.NO. NAME REMARK lQ’ry|
eat] wm | ht fi
oT ]09 seTEIaTOOOT PINT, HOR z
21
Jo SSTZIIIOOOT from, FOX
a 00 SSTITOTOONT fsrant PARTS HIST 7
Hh
aT] EATZTOOUOTT APH: FOR CAS CHARGE FOR COIS T
jen 7
[0500] [SSTZTOOOOT [NPP TOR GAS CHARGE FOR STARTER T
Hela N= 7
os} IsSTzTTOTOOT fasts win DISC i
pautsf oa
aT 09 ESTETTOUOST [sar ery Disc TH
se
asf BTOOSTORTS [PACKING FOR SAFTATY DISC TH
eh
Gam EATITITOOT [CHARGING TOOT FOR COT GAS CARE 7
a sext 8
rom SITTTOOIE Manito CAP 7
ered
TT] TSHTDOWOOTT PACKING i
7
TPO jesTOOTOOOR [SAFETY DISC FOR MANIFOLD SAFETY VALVE 7
eeu
1300] [SSTOTOIIOD—PILNTO-TAPE SET FOR MEASURE COD WEIGHT 7
jy eo
77 [09] RSTETIETON [ov Tre GAUG T
phy — 43h
15] BaTITOOOTT [PLUG FOR CV, VALVE
7970)
0 fesTETTOOORE FPG Cy FOR CYL. VALVE 7
T7_}09} VINDER CAP %
NZ Y= eyCO2 FIRE EXTINGUISHING SYSTEM PAGE 172
SPARE PARTS LIST SHIP NO. _21N1552
CO. RXR E FRY AL BOX NO. =|
SUPPLY Q'TY| DRAWING
No NAME SKETCH a ne & | REMARKS
7 ae Cag) [IO jopanel wo. [RAR]
|
BUSH WITH DISC | 63121 FOR
"| sito ya as al 9.05 | 66) 66) 0100} [coz cv.
i
SAFETY DISC 6312 SET MIE
121 i
2 KI 0.002 | 67| 23
S . 10006 002 Ct
a ® (Gna )
SAFETY DISC 63400 i
a 0.002 1 1 10008 SAFETY VALVE,
EEK o> ‘ (MANIFOLD)
FoR
PACKING FOR fee SAFETY VALE
4 | SAFETY DISC 0.002 | 68 | 2461005. De CY
# oF > 8 STARTER
Shy ty WANFOLD,
PACKING FOR
63120 FOR
5 | CONNECTOR . o.or | 65} 4 |e) eR ow.
wigAty ey ich. °
NIPPLE FOR GAS oe i a
6 | CHARGE a
RAR I2 I ‘6
PI H
NIPPLE FOR GAS
63721 FOR
7 | CHARGE i | 1 Foo002| | starTER
BURR 9 I ¥
WZFLS
CHARGING TOOL ‘ 63721 FOR
8 tATB D 95 | 8} TM 21000) |coe on.
Lf»!
9 MANIFOLD CAP a >) 0.16 ol 3 oe
VERE F497 last
Fa
sot
CYLINDER CAP = FoR
Cc { 20 | o| 66
10) uyge FHo7 S C02 CYL.
i
MFR'S NAME KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
u8 WERRIR RASH7
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
COz FIRE EXTINGUISHING SYSTEM PAGE 2/2
SPARE PARTS LIST SHIP NO.| 21N1552
CO. A Ke F fe oY Ak BOX NO.
SUPPLY Q'TY| DRAWING
. NAME SKETCH el ne @ _| REMARKS
ge | BRT (kg) NOR sear) NO. i as
M32,P1.5,
PLUG (1) S 63121 FOR
")555 a) O12 | 0) 66 |t¢007) [cos cvL.
wae |
P (2) i” i
12 | | 0.07 | 0} 66 oe D0
5
-
TH = | FOR
(3 ee 0.03 | o] 1 ae NEASURE
Y-EF-F tyb 200 a 7 (CO: WEIGHT
ITTER GAl
[OE oust for | o) + fet
aed tae: 80 eee
15
16
t
7
18
TOOL BOX : |
ae LZ. fos | 0} lore
RAR wWSSp |
xX ° |
29 | 100 80 08 o| 1 [83723
ERG ee 32000
Sis
MFR'S NAME KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
Ree WERRIRRKSECALCULATION OF COz QUANTITY
rc STARTER BOX
oo — ee RULE BY ONV/PAMAMA & SOLAS
9 ‘B SB “8 COMPARTMENT frocomecety REQUIRED 00 ,| wos. oF con crLtnoER
= mM
| = (40) oe faa mit
ENGINE ROOM |=" TH iss mts
Ws.4tke)
come | au ni
| sem
COz CYLINDER ROOM ie
NOTE
[ | THE VOLUME OF FREE AIR CONTAINED IM THE MAIN AIR
ie RESERVOIRS ARE EXCLUDED IN THE ENGINE ROOM
| | oir GROSS VOLUE, BECAUSE THE AIR WILL BE DISCHARGED
oo at OVERBOARD THROUGH THE RELIEF LINE IN AN EMERGENCY.
3 [| tir
2 t tii
= en)
| fori
' fale
eel
| | lela
e4 ete
3 i PIPE TABLE
=| a ee PRESSURE TEST
S| ' rt 3
3 oe MATERIAL APPLICATION vo TERT at [APT INET Prorection
| Ve STP 3188 [rRow oo crLIMDER | 12 Tawra | 3.5 ara
| | i 1 ESS. (BY DOCK YARD) eee TO VALVE (ameter) | aseetzent) | ogivantzen
ott EXTEMALLT
iit STPG 310 I rnow vALYE 1.0 wre
See ee ee eee ae eee [a My seh 40 TO DISCHARGE NOZZLE! Cinketzenty | TNTERALLY
tit
jal
il COPPER AL 15MPe 25 MPa
_ gal)
i
|
1 aD
| 3
i A-DECK Se
JOINT FOR COMP, ' nD NOTE: CYLINDER LOCATION SUITABLY YENTILATED TO
' UPPER DECK PREVENT A TEMPERATURE IN EXCESS OF 55°C(130°F)
ENGINE GONTROL_ROOM
" DISCHARGE NOZZLE * NHZ0"
mam | ante ee Cope wo.
: T7-NO. 8 BHO. @_| rressune cause
s (20) Q | Bete with LAMP EG | RELAY Box
: : ree nt De | stor vatretnonwat cuosey | ome
ee DOCK YARD. @_| starren Hiv rash mare oe
. Er ee =| ELECTRIC WIRE
A RELIFE VALYE * —--— | COMPRESSOR AIR PIPE
om + TE | oncan wire ET sranrine vive TEE TITS
; <+_[ sarery vatve S21] con rire
Portree ma fonder nn G rove & nUT BLANK FLANGE
1 —> | rive 4 LARK FL
' oe Sa ON | connecting rire —A_ | swur OFF FLANGE
} a brs | MANIFOLD
i an} 3] A : ORT et | OB TN tenor rave
' (20) (as) (20) O_| BOR INBER AGROUTT UF 08 BUZZER WITH LAMP
GRO DECK | MARK NAME OF MARK MARK WAME OF MARK
sh ! a (a) aH [APPROVED BY DATE
{ey DOGK YARD) — 1 KAVASAKT SAFETY SERVICE INDUSTRIES, LTD. | N. Sakaguchi
\ oo oo TPPROVED. 8
| Hydehei
= a ENGINE ROOM COs FIRE EXTINGUISHING SYSTEM EHECKED BY
: 3 F_ ot
o DIAGRAM THAGED WY 7 7 58P.
& 1 " Jdoomaki_|igrs
: g (20) (25) y (20) wa. FO. el
g
7 . FLOOR 14R1000-101/ AXFIRE STATION
\_CSTARTER BOX, RELAY Bex)
 
   
  
 
upe Deck
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
a 2!
ga (65) PIPE DN
ND. DECK ft -(TO__ENGINE ROOM 7
Es erereeeeeeereeeeeees areca Prrerene f -
: Q | ~~ coz cynnper room /
aparece eee ava / eh 2
k Sak
| DB
ENGINE ROOM
HE
TANK 108 AWWASAKL SAFETY SERVICE INDUSTRIES, LTD. Veoo
 
 
 
_. a nay a
113 16 19 23 LE i uj
MIP em. sp. 100 rsh | GENERAL ARRANGEMENT frsstoran py
BEN TaEy [CHECKED BY]
21000 -72/ | [\ pOBILGE PRIMARY TK (2. Sa")
(32) PIPE UE
PEUE
\
dy.
\ rise 4 6 s.ron :
a
SivOGE\ puKP <—
 
BILGE puxP a
¥. BOX DRAIN TK (0. 4x")
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
IF FEED PuKP.
DRAIN 1K (0. 06a!
L0 OVERFLOW TK (1a!)
 
 
 
 
SLUDGE TK (204
‘ SRD DECK 4
(20)
 
 
 
 
h
(i) \2o_sockeT (ey Dock)
\
 
\ en NOZBLE N20"
 
FLOOR
 
MAIN COOL. 5. ¥. PUMP!
 
 
 
 
 
 
_6 ~ DISCHARGE NOZZLE “NH20" \
  
   
 
 
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD. Vioo
SCALE
 
TTL
ENGINE ROOM
PIPING LAYOUT (4)
APPROVED “BY Dat i
 
APPROVED BY]
 
APPROVED BY|
Fi ho dea
 
 
BNE WO.
S4R1000-/3/
| TRACED 8Y7 05>
Ae
Boy |CHECKED BY”
 
 
 
 
mesesRinoer
6 ~/ DISCHARGE NOZZLE “N20
SEWAGE PL my .
(40) PIPE UP
(32) PIPE DN \
ATMOS. ORAIN T
reeo mums, 1
be
oe
1
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
     
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
7
a 2 <<
i eet
4 es .
MAIN. LO COOLER a Hee 7 NN
76.0. 800st. puns Lee |
: porirge Covwenens/ Se
/ (40) PIPE UP
_(32)_PIPE DN
]ScALeE
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD. Vioo
TITLE ~~ JAPPROVED BY] DATE
ENGINE ROOM APPROVED BY}
3RD_ DECK PIPING LAYOUT (7/4) FRAGT
We NO. TREy[enEEKEE
a 14R 1000-032 [AN Fiato
(40) PWPE Dw
FOLIXNG CHAIAS
cup ooaao
/ CAKINATED PIPING DTAGRAM
STEEL DESK
RATOR
MEETING TABLE
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
_(65) PIPE UP
 
 
 
 
 
 
Puri
 
 
 
 
 
 
(FROM C02 CYLINDER ROOM)
2ND_ DECK
 
 
AIR HORN
 
 
 
 
KAWASAKI SAFETY SERVICE INDUSTRIES,
31
\ ge DISCHARGE NOZZLE “NH20”
 
 
 
ECALE
uD. VYioo
 
ENGINE ROOM
PIPING LAYOUT (3/4)
APPROVED By] DATE
 
‘APPROVED BY]
[APPROVED By} ]
1 ake
 
 
 
DWE NO.
14R 1000 -/ 33
 
 
 
 
REV
teh
Z\ fp
Yfamak 3 2978UPP. DK PLAN
   
  
\/
[DISCHARGE NOZZLE “NH20"
/
(20) PIPE UP
(25) PIPE DN
 
 
 
 
 
 
 
 
 
voy
Eee
eee
 
 
 
 
 
  
  
 
 
 
TS
PURIFIER SPACE Ex. v. OUCT
FW EXPANTION TK (18!)
 
 
ooh ck
EMER G/E FQ TK
   
   
 
 
 
 
EMERG. SWITCHBOARD
(20) PIPE DN
 
 
 
 
 
 
 
 
 
 
 
 
(te DISCHARGE NOZZLE _“NH20"_
 
 
 
 
142/000-1324
 
SCALE
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD. eo
eee APPROVED BY! DATE.
ENGINE ROOM [APPROVED BY aif
PIPING LAYOUT(4#%) APPROVED BY]FRAME SPACE 700
  
FRAME SPACE 840
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
— NO. GYL. UNIT CONNECTING PIPE PLUG & NUT
(NOL CYL. UNIT “SLEEVE & NUT (FOR @ CYL.)
e PORE INCYTE:
200). \ 2510 Jog 2510 __ 4.200
FR 10 AL 12 15 FRAG S|
+ \ + + \ +
Ape Pe ta 5
WL | | FROM STARTER BOX
i = f—“a-vi-#4 GUT)
(ee an [St =]
(4a) 5
a ee SAFETY VALVE,
- - —- +
S ee zl
= oy 7
>
dy ' Z|
i ! a
—- IS
-—- t= iL
VALVE “DF op |
640 120 age engei | (840)
| _ J
 
 
 
 
 
PLAN
FRAME SPACE
DECK HEIGHT
 
 
 
NO. 2 CYL. UNIT
(FOR 14 CYL. )
700. 840
NO. 3 CYL. UNIT
(FOR 18 CYL.)
lL. CYL, UNIT
(FOR 18 CYL.)
DELAYED SOLENOID VALVE BOX
MANIFOLD
(20)
FLEXIBLE LOOP
19
L
 
20 CHECK VALVE
(FOR CONTROL CYL.)
ELBOW JOINT.
RELIEF VALVE
2~NAME_PLATE
(DWG. NO. 63622-40000)
PircH CYLINDER FRAME
2~COr CYLINDER CAP. 45. 4ke
(WITH STARTING HEAD *MC*)
 
CYLINDER SUPPORT.
 
 
 
G4~COr CYLINDER CAP. 45. 4ke
(WITH STARTING HEAD "RC*)
ae
 
  
 
 
 
2-CONT. CYL.
FOR ENGINE ROOM (REL. 66 CYL.)
Se Ga LON
20 (W)-15(T)_ UNION
 
     
 
PRESSURE GAUGE
 
 
65 SELECTION VALVE *PM-J"UNIT
(WITH HANDLE COVER *PS-E*)
   
 
 
WARNING PLATE CE.
(DG, NO. 63640-58700)
 
20 CHECK VALVE
(FOR AIR CONNECTION)
 
20A BLANK FLANGE
"Br-"B’ Ss
TO_ENGINE ROOM
    
      
ECTION
 
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
Tent ve
 
 
 
 
APPROVED BY] OATE
 
 
 
 
 
 
 
Time
COz CYLINDER ROOM ree
PIPING LAYOUT spies
DWG.NO. = ae] ShecKED ay]
LAR BSOS-/4/ 7 ral es340
§~925 HOLES
MANIFOLD ‘TP-8”
1445
FLEXIBLE LOOP
  
NIPPLE
PACKING.
COr CYLINDER 68L
 
 
a
 
 
 
 
 
 
 
 
ant
 
 
 
 
 
 
 
 
rah Hay b
|
| ee ee eo)
. 3 Pitch] S|
300 s
‘a 9268.
S\| | 4 —t—
NE
| a
fe"
 
 
/
CYLINDER SUPPORT
NOTE
1, PAINTING : SILVER
(CYLINDER FRAME ONLY)
2 WEIGHT : 1277ke
3. DIMENSION (LI~L5)
 
 
 
 
 
 
 
 
DIMENSION
ul 154
2 150
3 154
ua 150
Ls 154
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
uu
L2
 
 
 
 
 
 
 
 
 
 
 
“B" VIEW
 
“A"-"A” SECTION
POSITION OF CYL. FRAME PAD
 
 
 
KAWASAKI SAFETY SERVICE INDUSTRIES. LTD.
SOALE
“Ag
 
Title
TPPROVED BY
DATE
 
NO. 1 CYLINDER UNIT
HPPROVED BY
 
(FOR 8 CYL. )
wPPqDYED BY
edad xi
 
 
 
WG. NO. Rev
one
 
By
 
14R1000-201 Jn
 
 
TRACED BYNIPPLE TE
PACKING MANIFOLD “FW-10" MANIFOLD “FWA-4° NO
1, PAINTING : SILVER
(CYLINDER FRAME ONLY)
2. WEIGHT : 2463ke
3. DIMENSION (Li~L6)
 
 
 
     
640
 
 
 
 
 
 
DIMENSTON |
ul 150
FLEXIBLE LOOP ae
SAFETY VALVE E it
< . COr CYLINDER 68L | aval
8-625 HOLES 4 2 S| {| us| 163 |
' 5 CYLINDER SUPPORT 16 183
 
 
 
 
 
 
 
 
NO. 2 CYLINDER FRAME
(DWG. NO. 14R1000-705)
 
2210
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
L65x65x6
500
 
 
 
 
 
 
 
 
 
 
 
 
 
 
u
L2
 
a Agee Aso E Gal lON
POSITION OF CYL. FRAME PAD
 
 
 
t SOALE
 
 
 
 
 
 
 
 
 
S-PAD PLATE | KAWASAKI SAFETY SERVICE INDUSTRIES.LTD. ‘Ag
THe TEFROVED BY ONTE
NO. 2 CYLINDER UNIT TEFROVES BY
Aus 65. (FOR 14 CYL.) APPROVED BY
Hi xhakeci.
oe OWE Wr wey powers 7
a 14R1000-202 A pegaNIPPLE NOTE
PACKING MANIFOLD ‘FW-18"_
1, PAINTING = SILVER
(CYLINDER FRAME ONLY)
2. WEIGHT : 2733ke
3. DIMENSION (L1~L6)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
DIMENSION
ul 150
FLEXIBLE LOOP L2 150
= 8~925 HOLES CO: CYLINDER 68L 3 184
| ua 184
CYLINDER SUPPORT us 167
i: L6 167
NO. 3 CYLINDER FRAME ~
/NO_3 CYLINDER FRAME
a
6 4
=| S| PITcH| |
a 300 S| |
$268,
S atti pope |
| | ]
(2°
S “A'="A" SECTION
3|s | POSITION OF CYL. FRAME PAD
1405 1405
2810 |
sem
: §~PAD PLATE KAWASAKI SAFETY SERVICE INDUSTRIES.LTD. /20
5 Tite TPFROVED BY] DATE
§ NO. 3 CYLINDER UNIT ae
65, 494 165 (FOR 18 CYL.) ‘APPROVED BY
“pp? 21e0 DWG. NOL REV “
B” VIEW 14R1000-203 AeLL
BLL
 
 
 
pein
NADE IN ACCORDANCE WITH JAPANESE
PRESSURE GAS CONTROL.
 
hyoRostarrc
werowt
 
APPROX
PAINTING
SAFETY VALVE WORKING PRE
   
C TEST PRESSURE : 24. 5MPa (250Kef/ca")
CYLINDER CAPACITY + 68 t.
C02 CONTAIN : 45.4 kg
BO ky (CYLINDER ONLY)
 
MUNSELL 2.503/5 (GREEN)
 
 
SURE: 17.7~19. 6406
(180~ 20088 ce")
 
orate ia,
crunotn. wee
ene
AEE |
Pec ng
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SL nOREING PRESSURE = WA
2) FLExTBLE LooP
 
PROSTATIC TEST PRESSURE
ESTING FRESSORE
24, 51Pa (s0tat/en?)
64. T1Pe (G60tet/ea*)
12a (t5tet/ea")
 
 
CN =,
 
 
 
 
 
 
 
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‘0000.
50000
 
 
  
  
      
 
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| KAWASAKI SAFETY SEC INDUSTRIES, UD.
TINGUISHING SYSTEM
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NOTE
1, HYDROSTATIC TEST PRESSURE: 20. Mpa)
1okef/em')
 
2. FINISHING: GALVANIZED
3. MATERIAL: STEEL(STPG370s, sch 80)
 
SECTION
 
 
 
      
MUU SuntTE SUE Hts,
| MANIFOLD ’FWA-4"
eee Cees sss oe
| | 7£8 1000-701ae
 
 
 
 
 
 
 
FLANCE (04)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
NOTE
1. HYDROSTATIC
   
ST PRESSURE:20. 6
lokgi/e
 
 
FINISHING :GALVANIZED
= MATERIAL: STEEL (STPG2705, seh8O)
  
SECTION ‘A’-" At
   
 
   
 
      
Mpe
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No pwe.NO.]_¥elciT ial |
1 = _—— T7128
wre 74 1000-70. 14.3
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|
 
 
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four Sot) MANT FOLD
   
 
 
| | 74R 1000-702
 
ote fea
Samak! "394Le
NOTE
L. HYDROSTATIC TEST PRESSURE: 20. 6Mpa
(210ket/em) |
FLANGE (40A) rae
 
FINISHING GALVANIZED
S. MATERIAL: STEEL (STPG3703, sch)
 
 
 
 
   
7s = Sara
|
NG (7) PLUG
 
‘ ' 98 ie : i :
i300 {300 | 300 | 300 | 300 | 300 | 300 [soo | aoe
 
 
  
 
 
 
 
 
 
 
 
    
 
 
| NPS 3/4
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= = ot soo iiss SECTION ‘A’ -‘ A’ |
[woT tee [pwo. wo. 7 vevaur ine
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4
   
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HEIGHT : 0. 19ke
20. 6MPa (210Kg£/
2
   
    
    
 
VALVE BODY (2)
(BRASS )
RING
 
 
 
 
 
 
 
lo
Seace
 
 
COPPER TUBE
-D.#4) |
#61
 
 
   
(BRASS )
FILTER
BRONZE,
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
i” [ 3
SURFACE ROUGHNESS |NOvASSY Ik [THICK C" FINISH WT
t APPROVED BY OATE
Sean ToL KAWASAK] SAFETY SERVICE IousTas, up. | [REET
Usiess yore | ES
FRACTIONAL = 12 ww
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~ [Owe No. RE
|__s3442_- 13000
 
 
 
 
 
 
 
 
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SCALE
Y
-
 
 
 
 
 
 
 
 
 
 
 
 
 
SURFACE ROUGHNESS | HICK FINISH
Spscwesarerase, KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
ese eg |e ee ee
ScrESETES RELIEF VALVE ‘B”
 
T
|
wo [cete) ht |
 
 
 
 
 
63440-10000
 
i13
NOTE
PRESSURE : 0~24.5MPa (0~250Kgt/ca*
EIGHT : 0. 8Kg
   
1/2 S18 PARALLEL PIPE THR’D
  
24 | HEX.
 
 
 
 
 
 
 
 
 
t $103
 
 
 
SCALE
 
1/2
 
 
 
 
 
 
 
SURFACE HOUCTINESS [Novassv| _waTeRIAL | via [ruicx] wo |LcTH] KT. FINISH WT
 
 
APPROVED BY] DATE
 
SRSTEawce} NAWASAKI SAFETY SERVICE INDUSTRIES, LTD
UNLESS NOTED TALE
FRACTIONAL
brcinal
SUPERSEDES
 
 
 
 
 
APPROVED BY
 
 
APPROVED BY Deco
 
 
PRESSURE GAUGE
 
 
anew
63908-30000ree
 
NOTE
HYDROSTATIC TEST PRESSURE
OPERATING PRESSURE
WEIGHT : 1. 2g
  
20. 6NPa (210Kgf/cn?)
0. 054Pa (0. Skef/ca*)
DISC R
ECON
Ri \TE
(STAINLESS ST!
BODY
BR;
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
|
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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[SURFACE ROUGHNESS |NO/ASSY MATERIAL bia [raicK| wo [LoTH] HT. FINISH wT
IAFPROVED BY BATE
| caesocwace KAWASAKI SAFETY SERVICE INDUSTRIES, LTD. opesaves—ar bere
UNLESS NOTED ce (2 wll IE
FRACTIONAL va [APPROVED py [Say27
7
L 0 a
ey ps CHECK VALVE “20 eneckes ev
SUPERSEDES aE ge
inal A 4
oo BWE WS i
(FOR AIR CONECT. L/WE) 63401 - 10000
 
 
 
 
i
csnore 20.8 Hfa
1, HYDROSTATIC TEST PRESSURE «(210 Kaf /ew?)
2. PIUISIONG + GALVANIZED (STEEL ran)
65% seLecrion vawve *ph-3*
/~(oris. W083 #24 > gO6S0)
  
 
 
  
65% punnce
(ous. wo, 63516-30085) 7
    
6s) suut OFF Fiance WANDLE coven “PSE”
towe. wo. 69430-2065085) (ONSTALLED BY pockyann)
FR
Sasmana vasamcr’| NAVASAXL SAFETY SERVICE INDUSTRIES, UTD ~
 
 
 
 
 
 
 
 
 
   
 
 
 
fanny nvr| 65" SELECTION VALVE “UNIT a
SETTER $a ni
74R1000 - 708NOTE
HYDROSTATIC TEST PRESSURE : 20. 6NPa (210Kgf/ca*)
STARTING PI
 
(FROM DELAYED SOLEN
PISTON (BRASS)
  
   
 
 
 
 
 
HANDLE COVER
 
 
 
 
 
 
 
 
 
 
 
 
"p.
 
 
SECTION
STARTING PIPE
(TO DELAYED SOLENOID VALVE BOX
  
 
63424-41000 | 1004 | 260 28 | 240 |o170 | 179x155] PT 4” 29.0] 130| 145 | 60.3
 
63424-40850 | 654 | 200 74| 172 Ja1i2] 139x120} PT 2 1/27 | 21.0] 107
 
 
 
 
| 63424-40400 | 40a | 142 45| 116] 476) 72x 63) PT 1 1/27 | 13.5] 76
 
 
ows. no. | size] a | a1] a2] c Oe | E Fig
 
 
 
 
 
‘SCALE ] ]
\ feet
   
   
 
 
 
 
 
 
NODASSY| MATERIAL | 1A [THICK] wo [LoTR
 
 
THLE
 
 
| rractiowac
Deciwat CHECKED BY RT
78D SELECTION VALVE "PM-J" alee | 198.
TRAceO OY
 
 
 
 
 
OWG NO. 63424-41000
63424-40650
63424-40400
 
[NEXT ASST
 
 
 
esNOTE
MATERIAL : STEEL PLATE
| PAINTING
WEIGHT
  
 
 
  
NAME PLATE dt
“(COMPARTHENTT
 
 
 
 
T GLAND.
[be
 
 
 
 
 
 
Beet In Ce OF FM
 
vey To rene
1.001 NE GER AY RAG NE 08,
ines CERTAIN DRE CUOACOT Hs
Nort Te FIRE 100,
2.TUR DE ROLE TO DE sow
MICRO SWITCH
poe
 
 
 
 
 
 
 
 
 
 
 
: MINAL BOARD
RELAY BOX
CIRCUIT DIAGRAM _
SCALE aaa] aa = are l
~Y — | es
SoRERCE FNEMET [wor ssY| waren [om [wer] wo [corel Finis
 
 
 
 
 
‘APPROVED BY
      
 
 
 
KAWASAKL SAFETY SERVICE INDUSTRIES, LTD.
 
 
STAROARD TOLERANCE ARPROVED
 
 
 
 
SUNLESS NOTED Tine
FRACTIONAL #17
DECIMAL 2 010 HANDLE COVER “PS-E"
ANGULAR za
SUPERSEDES
aa owe NO, Ee]
NEXT ASSY £63421-63000Sum
 
AGUNESS [NOP ASSY| _WATERIAL _| OIA [THICR| wo juGTH|
 
 
‘STANDARD TOLERANCE
“UNLESS NOTED
   
 
  
FRACTIONAL = 18 ae
DECIMAL 'NH15'
96A DISCHARGE NOZZLE 2
oNHuO"
 
NENT ASSY
 
 
| KAWASAKI SAFETY SERVICE INDUSTRIES, LTD
     
 
63548-11150 | DISCHARGE NozzLE "NH15" | 22 | 30 0.09
exp=| 63546-11200 | DiscHARGE NOZELE “wH20" [26 | 35| 0.23
63548-11250 | DISCHARGE NOZZLE “NH25" [29 | 42 0.18
63548-11320 | DISCHARGE NozzLE "NH32" | 34 | 50 0.32
62548-11400 | DISCHARGE NOZZLE "NH4O" | 36 | 55 0,40
DWG. NO. MANE a | ¢E/ WT (kg)
SCALE 7 T TT T 1
eal
[ese ee ee
 
o0
 
SPECIFICATIONS
DRAWING SHOWS THE ALARM BELL USED FOR SHIP
2. RATED VOLTAGE
capAcITY
CURRENT
PAINTING COLOR
VOLUME OF SOUND
 
AC 100 ¥
1B VA
180 A
REO ( MUNSELL 5R4/13 )
NOT LESS THAN 90 25 AT 1M,
TERMINAL BOARD SHALL BE USED FOR JIS F~8612,
PROTECTION OF ENCLOSURE
1e22 (JIS F-8007 )
 
 
 
 
 
 
 
 
GLAND 20d
L167 10, COV- F00~ Lol
APPROX.
82
 
 
68
ApPROX, 2:
 
 
ee
 
SCALE
co
 
 
SURFACE ROUGHNESS
GuLar
 
 
 
 
 
 
 
 
 
 
   
 
‘SUPERSEDES
106E
NENT ASSY
 
 
 
 
 
 
  
 
 
 
23K,
KAWASAKL SAFETY SERVICE INDUSTRIES, 0. reper oy _|
Bi
120 mm BELL Fa fine
DWE NO. : REV,
63911-33100
 
 
 
 
30-1NOTE
VOLTAGE
CURRENT
SOUND
PAINTING
COVER :
OTHER :
WEIGHT
FITTING HOLES
* Act0oVv
O.41a
: APPROX.
95 PHONS AT 1M
NICKLE PLATED
 
 
 
 
MUNSELL 5R4/13 (RED)
2.4 kg
(la)
105
cover
HTT Tet
 
 
 
 
 
 
   
APPROX. 260
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
LAMP (RED)
4
cianp 15¢ / °
SCALE. ] | | |
SURFACE ROUGHNESS ~|NO/ASSY]| MATERIAL pia [raice] wo [ctw] HT. FINISH wT
APPROVED BY] OATE
— KAWASAKI] SAFETY SERVICE INDUSTRIES, LTD.
STANDARD TOLERANCE TAPROVED
UNLESS NOTED {Tite as ad
FRACTIONAL 1/2 PeROvED BY
DECMAL == 010 ee
CHECKED BY | FRE
anouLar BUZZER WITH LAMP |e
SUPERSEDES [taba
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NEXT ASS
JER 1000-709wy
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UNLESS. NOTED
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CONNECTION DIAGRAM
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rite a
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ects eT co ifs
: $1 | oiscnarce|
7 RECTIFIER
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| masyer coi
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ve ‘anne Cee
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RE
 
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HEAWASAKI SAFETY SERVICE INDUSTRIES.
k
AIRH
x
 
 
 
ORN
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DWE NG
JERID00-710VOLTAGE + AC 100 v
 
 
 
  
 
CURRENT : 014
WeIciT = APP. 6
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
ee
 
 
 
 
 
 
 
 
i
5 our
 
 
 
 
2. PAINTING © MUNSELL SR4/23
2. MATERIAL © STEEL PLATE
  
  
 
eA
a KAMSAKL SAFETY SERVICE INOUSTRIES,
ose woreFUSEX2
[0s
/
ri
IS aba
PTS ice
300
__250
 
 
 
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STARTER BOX
SELECTION VALVE
 
   
 
—-{
12
4-@10HOLES .
RELAY
TIMER
 
POWER LAMP.
(Cover vaITE
C5"8. 6. 3VIW)
NAME PLATE
(MATRETAL
ACRYLIC RESIN. 2)
   
TERMINAL 80.
TR2-a)
 
125
  
 
 
HANDLE COVER
 
 
 
(32 9)
(aad
 
 
 
 
 
 
153
eee eee
 
 
 
CIRCUIT
(SeTeonmo) ( s9"ogasoo
LALARM DEVICE
OELAYED SOLENOID
VALVE BOX EMERGENCY STOP SYSTEM
 
)
 
 
 
 
 
 
NOTES
1. VOLTAGE: 100VAC
2. B0X
PMc eA ee Gt cece
(2)PAINTING
MUNSELL 5R4/13(RED)
3. WEIGHT: APP. 4.5 ka
ol
8
x
&
3
60
|
|
~ ar
Tice seo OTE
a
RELAY BOX i
iY
ove 1
7€R1000-7/1ey
 
"KAWASAK,
     
  
   
 
 
NOTE
THIS INSTRUCTION CHART IS ARRANGED CO, ROOM & FIRE STATION,
 
 
 
 
 
SeaLE
V5
lee
 
 
 
SURFACE ROUGHNESS
ROIASSY
 
STANDARD TOLERANCE
UNLESS NOTED
DECIMAL,
ANOULAR
 
FRACTIONAL 2 1/32
(Tile
 
SUPERSEDES
SENT ASST
 
 
 
 
 
~ [oe fr
 
 
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
INSTRUCTION CHART
 
we [core
es wi
| 63907-20000“KAWASAKI”
 
 
COz CYLINDER ROOM
COz FIRE
 
(SELECTION VALVE)
(DELAYED SOLENOID VALVE BOX)
FIRE STATION
 
 
 
DISCHARGE NOZZLE
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
AIR HORN
ENGINE ROOM 7
INSTALLED 66 GO1 CYLINDERS
(COr 45.4KG/68L)
GN DANGER Q\ WARNING
ENSURE THAT THERE IS NO PERSON IN THE
ENGINE ROOM BEFORE CARRYING OUT THE
OPERATION (1)-3 OR (2)-3.
IF PERSON IS IN THE ROOM, THESE OPERATION
 
WHEN OPENINGS HAYE NOT BEEN CLOSED,
Or FIRE EXTINGUISHING SYSTEM
CAN NOT EXTINGUISH THE FIRE.
 
 
WILL RESULT IN DEATH BY SUFFOCATION.
 
(STARTER BOX FOR ENGINE ROOM)
EXTINGUISHING SYSTEM
 
OPERATION (1)
BY STARTER BOX
(AT FIRE STATION)
OPERATION (2) BY SELECTION
VALVE & CO1 CYLINDER
(AT COr BOTTLE ROOM)
 
OPERATION (1)-1
 
 
OPEN THE STARTER BOX FOR THE ENGINE ROOM.
 
PUMP.
OPERATION (1)~2/(2)-2
1, GLOSE THE DOORS, HATCHES, VENTILATOR
OPENINGS AND OTHER OPENINGS.
2 CLOSE THE OIL VALVES AND STOP THE FUEL OIL
OPERATION (2)-1
OPEN THE HANDLE COVER OF THE SELECTION
VALVE FOR THE ENGINE ROOM.
 
 
 
 
§
§
 
ENSURE THA
 
{___PUMP IS STOPPED.
1, THERE 1S NO PERSON IN THE ENGINE ROOM
2, ALARM IN THE ENGINE ROOM IS SOUNDING.
3. ALL VENTILATION FANS ARE STOPPED.
4. THE DOORS, HATCHES, VENTILATOR OPENINGS AND
OTHER OPENINGS ARE CLOSED.
5. THE OLL VALVES ARE CLOSED AND THE FUEL OIL
 
 
al
=
 
OPERATION (1)-3
TURN THE BLAGK HANDLE DOF THE STARTER
CYLINDER VALVE COUNTERCLOCKWISE.
OPERATION (2)-3
TURN THE RED HANDLE OF THE SELECTION VALVE
TO THE ARROW DIRECTION,
 
§
OPERATION (1)-4
TURN AND REMOVE THE SAFETY BOLT@ IN
THE STARTER BOX COUNTERCLOCKWISE.
§
OPERATION (1)-5
TURN THE GREEN HANDLE G)OF STOP VALVE
IN THE STARTER BOX $0° COUNTERGLOCKWISE,|
 
 
 
 
 
 
 
OPER
ATION (2)-4
OPEN THE COz CYLINDERS MARKED WITH “STARTING
CYL
THE
NDER FOR THE ENGINE ROOM”. BY PULLING OUT
SAFETY PIN AND PULLING DOWN THE LEVER.
 
 
 
—
 
 
COr DISCHARGE
 
 
 
 
AY NOTE
1
|. IN CASE CO2 HAS NOT BEEN DISCHARGED BY OPERATION (1).
CARRY QUT OPERATION (2) IN THE COx BOTTLE ROOM.
. IN CASE COr HAS NOT BEEN DISCHARGED BY OPERATION (2).
OPEN THE DELAYED SOLENOID VALVE BOX ANO OPEN THE BYPASS VALVE.
|. SELECTION VALVE CAN BE OPENED ONLY AFTER 20 SECONDS FROM OPENING THE COVER OF
STARTER BOX OR OPENING THE HANDLE COVER OF THE SELECTION VALVE,
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
|. THIS SYSTEM IS ONLY TO BE USED FOR FIRE EXTINGUISHING AND NOT FOR INERTING PURPOSES.[6351312500 | _1
+ 10000 | 100 |
~ 99000 30
* 98000 | 80 | 5.35
\ ~ 06500 6
| aa 5) 50
| eee A OOO eyaaea a
| eeeeO S200 sEEEe
“02500 | __25
 
 
 
 
 
    
   
 
    
    
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
DWG. NO127A
 
No
 
HYDROSTATIC TEST PRESSURE : 20. GPa (210Kaf cm)
PINISIIING : NONE
MATERIAL » S25C
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
  
  
      
  
  
 
 
 
 
 
 
SOCKET
1 63545-01000
7 =00800
=006 50
SOKET(W) Sa
 
 
 
 
 
 
=00800 ;
00650,
 
 
a}
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
eLa0n(W) =00500
%=00250_ 3.
[63525-00200 33.0
“63.564-01000 | 0 | 107.5
%__=00800 T 6 | 85.8
200650 | <0 | 76.0[ 25.
: 7 =00300 <6 [60.3] 22-2] 76] 61.
ey 00800 e] 50.9] 19.1) 62] 49.
00370 Sop mass fires 56 PS
+ 00250 SO] 38.0 115.9 [oar | 34
le 3540-00200 ; Of 33.0 [1433 [39 [27
TAKE DAGNO. Size] wrexcy]| a [8 | d [ee | oF
[Scale — = eae T
~~ {ia i — i i
{rae aes —{nornssrl watchin Loa rmcg we fuera) ae | fiw [WF
 
 
 
APPROVED BY] DATE
———--—] KAWASAKE SAFETY SERVICE INDUSTRIES, LTO seat
STANDARD TOLERANCE ARPROVED BY
 
    
 
 
 
 
 
UNLESS. NOTED ate
FRACTIONAL + ine | ‘APPROVED BY
ete ad STEEL SOCKET WELDING PIPE FITTINGS CHECKED BY
ANGULAR sine bie oe
SUPERSEDES ( SOCKRT, FIOM, TEE ) FaaceD BY
 
     
OWE NO. ~
Coa ld oeeal14A
NOTE
HYDROSTATIC TEST PRESSURE
FINISHING : GALVANIZED
WEIGHT 0. 5Kg
NATERTAL : $25C
 
 
 
 
 
 
 
 
 
20. 6NPa (2L0KRE/cm?)
    
 
 
 
 
 
 
 
 
 
 
 
STANDARD TOLERANCE
UNLESS NOTED
FRACTIONAL
 
anol
AR
 
SUPERSEDES
KAWASAKI SAFETY SERVICE INDUSTRIES, LTO il Ese
TITLE — Ls B
ow) (T)
20 -15 UNION
hae
tee
 
 
 
 
EXT ASST
 
 
less
9305 - (2015
NO ityled
Mb,
 
 
NOTE
HYDROSTATIC TEST PRESSURE : 20. 6HPa (210Kgf/cn?)
FINISHING : GALVANIZED
WATERIAL : S25C
BOLT
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
ae
thas
DETAIL "A" esis PACKING
63516-10200 | 200 | 350 | 305 | 218.0 | 199.9 | 46 | 30 [6] 9 | 12| M22] 33.3
7_-10150 | 150 | 305 | 260 | 166.6 | 151.0 | 42 [28 [6| 8 | 12 | M22] 27.9
+ -10125 | 125 | 270 | 225 | 141.2 | 126.6 | 40 | 26 [6| 7] @| 22[ 20.7
7 _-10100 | 100 | 225 | 1@5 [115.4 | 102.3 [36 | 24 [6[ 6] @| u2o] 13.1
{+ -10080| 80 | 200] 160| 90.0| 78.1 |34|22|6|6| 8| Mao] 10.7
~_-10065 | 65 | 175|140| 77.1| 65.9{/30{20 [6] 6] s[miel 7.0
63516-10050 | 50 | 155 [120 | 61.1 | 61.1 |26 [18 [-|-| 8 mie] 5.5)
f 1 i , 1
DWG.NO. stze|*o |¢c | ¢a0 ga frye fa we | P| F |wrckg)
| ets
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ese \ [eee
NOVASSY|  waTeRAL | ia [FWCK) wo [eral T Fwise | wr
 
 
 
‘APPROVED BY] DATE
 
KAWASAKL SAFETY SERVICE INDUSTRIES, LT!
   
 
 
  
 
 
 
 
STANOARD TOLERANCE | ARPROVED BY
“UNLESS NOTED he
FRACTIONAL APPROVED BY
DECIMAL. Mn
HECKED BY
BOA axourar FLANGE (W) q
‘SUPERSEDES [TRACES BY pan. # |
vuvamacr [1990
owe NG, REN.
 
[NEXT ASSY
 
 
 
| | £693-145-3 | ANOTE
IYDROSTATIC TEST PRESSURE
FINISHING = NONE
WATERIAL = S25C
P-F BOLT
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
20. MPa (210Kaf /cu?)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
=
| 5 |
} |) b=
a} of 3 4
e| s]e
| a
]
! oe |
ell
r
htt _PACKING
[essie-10040] 40 | 140] 105] 49.1] 26] 18] 4]a[mre] 4.2
7 710032; 32] 135|100/43.2| 26,18] 4|4|mie | 3.7
% -10025| 25 | 125| 90] 34.5| 24/16] 4) 4] mie] 3-1
63516-10020} 20 | 100] 75|27.7| 22[16[4[4[mi2| 2.1
DWG.NO. size|*p |#c | #ao | T | t [2 Pees [NPG
fe eet : _
| capSeROUGRNESE{Rorasey| warenint | om|twex) wo lucra) wt | fimisn [wt
zs XPPROVED BY) Date
KAWASAKL SAFETY SERVICE INDUSTRIES, LTD.
STANDARD TOLERANCE al ‘D__BY
UNLESS NOTED Title - _ |
FRACTIONAL == 172 (xPoréveb BY
DECIMAL = 00 | 1
CHECKED BY
13 1AL acu se: FLANGE. (W) | |
[supensenes liaaci EO Faw |
‘ = | v.vamaxr [geo
(eae a a [ows 5 a REY
NEXT APS |
 
 
 
 
 
 
 
 
 
£693-145-2 |NOTE
HyoRosTaTiC
FINISHING = No:
MATERIAL + S25¢
 
ST PRESSURE : 20.64Pa (210Kef/ea?)
 
L3
  
 
 
63505-02525
™=03225
m=04025
=05025
06525
= =08025
*_=10025
12525
7020
= =02520
= =03220
= 04020
=05020
= =06520
= = 08020
= =10020
™=12520
== 02015.
= =02515 | 25-15 | 35 [©
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KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
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STANDARD TOLERANCE FaIED
utes NoTeD Tite ee J StessTans 1
FRACTIONAL = 182 | |
DecwAL - = 010 a
1 SS OUTLET (W) HSakai
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£693 - 145 -6OSTATIC TEST PRESSURE : 20.6NPa (210Kgf/ca*) =|
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€3505-10010 | 100-100 1116; 50.8 /140/ 125.5 | 95] 38 | 97.1
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| KAWASAKI SAFETY SERVICE INDUSTRIES, LTD. —
STANDARO TOLERANCE ee
“UNLESS NOTED THE APPROVED BY
FRACTIONAL = 172
DECIMAL = 010 cnecReR BY
isch tia WoT Cee Ta (M). Vodebai |
132E |guperseoes qRaceo SY}
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DWE NO. REV
WEXT ASST £693 - 145 -7
 
 
 
 
 
4A136A
70
PACKIN'
iG
 
 
 
NOTE
HYDROSTATIC TEST PRESSURE
FINISHING : GALVANIZED
VEIGHT : 2. 3Xg
 
 
 
 
 
 
 
20. 64Pa (210Kgf/ca?)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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SURFACE ROUGINESS —|NovASSy]| —_WATERIN Lal camila
UNLESS NOTED
FRACTIONAL «= 1/32
DECIMAL + 010
ANGULAR ain
[surERSEDES
[xExT Assy]
 
 
 
 
 
 
 
 
— }
Stanouno vocenamce] KAWASAKI SAFETY SEAVICE INDUSTRIES, LTD
 
 
arr EH ay
 
THLE
20" BLANK FLANGE
 
APPROVED BV
ofl oh eine
 
 
 
 
 
BNE NO.
[740 1900-772137
 
 
 
NOTE
im:
pao ITU
GALVANIZED.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
FLANGE
Dus _Wo. [size | gal @8 c Peo eT F | oy wert x] tenK
$3430-70200 20a [100] 27.7[ 21.4] 75 | 90] 171.0] 62 ZT 3.0
63430=20250,2 | 25a] 125] 34.5] 27.2 90] 110] 209.0] 73 2 [3.0
63430-20320 32h | 135] 43.2] 35.5] 100 | 120] 225.0) 83 “26 [5.9
63430-20400 & | 60a] 140] 49.1] 41.2] 105 | 130] 244.0] 88 26] 6.0 |
63430-20500 ZB SOA | 155] 61.1 52.7120 [140] 269.0] 103 26} 8.0
63430-20650 2. 65a [175] 77.11 65.91 140 | 160] 309.0 | 123 30 [10.7
63430-20800 | 80a | 200| $0.0] 78.1] 160 | 180] 349.5 | 139 p3at1s.3 |
63430-21000 100 [225 [115.4 [102.3] 185 [210 | 404.5 | 164 36 [20.0
63430-21250 2 | 125a [270 [141.2 | 126.6 | 225 | 250 | 486.0] 202 40] 29.5
63430-21500 A [150A [305 | 166.6] 151.0] 260 | 280] 551.0] 237, 42] 40.0
63430-22000 A [200a [350 [218.0 | 199.9 | 305 [325 | 647.0 H 46.
SCALE T Ee
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[SunRace Rouenmess —[NOrAssy] _wareniac | dia Tiicx) wo [cota mT Finish wr
APPROVED BY] DATE
hr KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
STANDARD TOLERANCE TEBROVED BF
“UNLESS NOTED THLE =z L thjmaollant
FRACTIONAL 21m APPROVED BY
eee om ‘CHECKED BY [ume7
esate 212 SHUT OFF FLANGE AS ah ot. 483
SUPERSEDES. } TRACED. “BY |JUN. 27
: Lm. Mima | i903
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TERT ASS pwe ne. 20200
63430 2
= 22000
 
 
 
45150B
 
 
   
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
NOTE
1, MATERIAL : LAMINATED BY PLASTIC FILM
a NAME OF FIRE
7 COMPARTMENT
! ae
\
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' '
' '
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' '
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1 1
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\((D0 NOT TOUGH THIS EQUIPMENT) |
i EXCEPT IN CASE OF FIRE i
' '
| HOW TO HANDLE |
1 pu our THE SAFETY PIN!
BE AND PULL DOWN THE LEVER. 1
[Easier PAE)
|
(70)
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SURFAGT poanWeas —[NO/ASSY | MATERIAL [DIA [rated] wo ora] AT [_FiNtsH | wT
‘APPROVED BY] BATE
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UNLESS NOTED Tie
FRACTIONAL = £ 1/32 eee BY| af 20
DECIMAL +.010] STARTING HEAD"M” Fi re ee
ANGULAR te ee 5
SUPERSEDES NAME PLATE (E) HreaceD By
NEXT ASSY MEN 7 ish
7 n
 £63622-40000 | AN
 
 
 
 
 
 
SSNOTE
1. MATERIAL : ALUMINUM, t=1. 0
Aare BLACK
 
FIRE EXTINGUISHING SYSTEM
ALARM FOR GAS DISCHARGE |
WHEN ALARM SOUNDS, VACATE IMMEDIATELY . 8/8
FIRE FIGHTING GAS 1S BEING DISCHARGED .
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
eae lag
150 zi sai
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tox.
SoRFRGE ROUEINESS—[ROVASSY | HATERTAL [ota fratex| wo Lorn WT[ “Finis [WF
APPROVED WY BATE
Tramway Tourewee/ANVASAKT SAFETY SERVICE INDUSTRIES, LTD. |
UNLESS NOTED THTLE
FRACTIONAL #732 TEPROVED BY
DECIMAL £010 (ALARM FOR GAS DISCHARGE) SERRE BIO
ANGULAR tie Dee se
136q _ [HRERSEES NAME PLATE (E) fe
BET, Re
TET AY oe
63640-95004 *)
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4761C
 
NOTE
1. MATERIAL : LAMINATED BY PLASTIC FILM
 
WARNING!
KEEP THE SHUT-OFF FLANGE IN OPEN
POSITION AT ALL TIMES, EXCEPT
WHEN BLOWING THROUGH DISTRIBUTION
LINES WITH COMPRESSED AIR
AT ROUTINE MAINTENANCE PERIODS.
 
(100)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(14s)
NBG. WO RARE TETGRTERS?
SOKLE
NON,
SURFACE ROUGHNESS —|NOUASSY | MATERIAL [DIA [Twiex] wD comm] wT | Fingn | wr
APPROVED BY] BATE
STanpanp Touerance /MAWASAKT SAFETY SERVICE INDUSTRIES, LTD. Lesererar
UNLESS NOTED THE
FRACTIONAL 4 1/22 APPROVED BY
DECIMAL *.010 | SHUT-OFF FLANGE Geer
ANGULAR hie CHECKED
SUPERSEDES WARNING PLATE (E) =
WEN = REV.
NEXT ASSY :
¢ £63640-55100 -
 
 
 
 
 
48Aa
 
 
C02 FIRE
    
XTINGUISHING SYSTEM
 
 
INSTRUCTION MANUAL
 
This equipment is for occasional emergency use
Therefore the apparatus must be in perfect condition
at al] times. Experience has shown that emergency
equipment of this nature is often unintentionally
neglected, Jt is desirable to have some one in
charge become fully familiar with the system and
arrange for proper periodica) inspection.
CONTENTS
INTRODUCTION
CARBON DIOXIDE AS AN EXTINGUISHING AGENT
SAFETY REQUIREMENT
OPERATING INSTRUCTIONS
MAINTENANCE
PERIODIC INSPECTIONS
KAWASAKI SAFETY SERVICE INDUSTRIES, LTD.7am
INSTRUCTION MANUAL
FOR THE
OPERATION & MAINTENANCE
This equipment as for occasional emergen:
therefore the apparatus must be in perfect condition
at all times, Experience has shown that emergency
equipment of this nature is often unintentionally
neglected. It is desirable to have some one in
charge become fully familiar with the system and
arrange for proper periodical inspection.
 
CONTENTS
General
Carbon dioxide as an extinguishing agent
safety requirements
Operating instruction
Caution and maintenance after extinguishment of
fire
Instruction for removal, recharging and reinstal-
lation of cylinders
Main parts explanation
C02 cylinder weighing device
Maintenance
GENERAL
"KAWASAKI" FIRE EXTINGUISHING SYSTEM is provided so
that C02 cylinders are manifolded together providing
sufficient gas to extinguish a fire in the largest
compartment protected,
The carbon dioxide gas contained therein is a clean,
dry non-corrosive, non-poisonous substances and not
conducive to combustion.
It is stored under pressure in the steel cylinders
and extinguishes fire by smothering.
An instruction chart is furnished to indicate the
proper discharging C02 gas from cylinders for each
compartment protected.
CARBON DIOXIDE A
  
The "KAWASAKI" Fire Extinguishing System uses
carbon dioxide gas as the extinguishing agent.
For fire extinguishing applications carbon dioxide
has, a number of desirable properties.
It is noncorrosive, nondamaging and leaves no residue
to clean up after the fire.Since it is a gas, it penetrates and spreads to all
parts of a hazard.
It does not conduct electricity therefore it is
used for live electrical hazards.
It can be effectively used on practically all
combustible materials except for a few active
metals and metal hydrides and materials such as
cellulose nitrate, which contain available oxygen.
"Fast" fires such as engine room, oil, or paint
fires, are quickly extinguished by flooding the
area with carbon dioxide gas.
This reduces the oxygen contents and creates an
inert atomosphere which smothers the fire.
"Slow" or "Deep-seated" fires such as fires in
paperclothing or similar substances, are extingui-
shed by prolonged action of e high concentration of
carbon dioxide.
In addition to its smothering action, carbon dioxide
is aided in extinguishing fire by its cooling
effect.
Under normal conditions carbon dioxide is an odorless
colorless gas with a density about 50% greater
than the density of air.
 
Carbon dioxide is easily liquefied by compression
and cooling.
By further cooling and expansion, it can be con-
verted to the solid state.
The carbon dioxide is stored in liquid form in
steel cylinders carefully tested for strength under
governmental supervision.
The pressure within the cylinder depends on the
temperature.
The relationship between the temperature and the
pressure is shown on the curve given in Fig. 1.
Each cylinder is provided with a safety relief
disc which will release the gas before the pressure
exceeds the cylinder test pressure.
Cylinders should be stored in a cool place whenever
possible,
The maximum safe storage temperature for cylinders
is 130 degrees F.
fr2-SAFETY REQUIREMENTS:
 
Carbon dioxide is not poisonous, but a person
cannot breathe and will suffocate in an atomos
phere of carbon dioxide. Caution must be
taken when entering any space filled with cas.
Make certain that no one is in the space afire,
before discharging carbén dioxide in to tne
space afire.
Entering the space extinguished, make certain
that fire has been extinguished and all portions
contain only fresh air.
When it is necessary for a person to enter a
space before it is thoroughly ventilated, he
may do so by using a fresh air mask or other
type of self-contained breathing apparatus.
Never use a filter-type mask or a canister gas
mask,
Provision of adequate aisleways and routes of
exit and keeping them clear at all times, not to
disturb person from retreating.
Should a person be overcome by carbon dioxide,
it as essential that he should be immediately
rescued from the space containing the gas.
To revive a person overcome, give him plenty of
fresh air and apply artificial respiration (as
in the case of drowning. Call for a physician.
Do net approach the space where fire has been
extinguished with an open flame or a lighted
cigarette as the possible presence of flammable
vapors may cause an explosion.
The symptoms of carbon dioxide suffocation are
as follows,
A, Increased respiration rate
B. Increased heart action
C. FaintnessFIRE IN ENGINE ROOM
(OPERATION PROCEDURES)
OPERATION (1) (OPERATION (2). BY SELECTION
BY STARTER 808 VALVE & co} CYLINDER
TAT cba CYLINDER OOM)
 
 
 
‘oremaTION (=I ] weno
(OPEN THE STARTER HGINE | Oren THE naNoie cOVER OF THE SELECTION
a or VALNE FORTHE ENGINE WOOL
OPERATION (1)-2/12)-2 |
1. CLOSE TRE ACORS, HATCHES, VENTILATOR
| “OpEnaNas AND OTHER OPENINGS
2 CLOSE THE OIL VALVES AND STOP THE FUEL O1L
FUME
 
 
 
 
   
 
[foe TT
|. THERE 15 NO PERSOK_IN THE ENGINE OOK
11 ALAIN THE ENGINE ROOM 1 SOONDING
4 ALL VENTILATION FANS_ARE STOPPED, |
(THE 100RS, HATCHES, VERTILATOR OFEKINGS. AND
| TWEE OPENINGS ARE CLOSED.
THE OUL VALVES ARE CLOSED HNO THE FUEL OIL
{L_Lrwe as stores
  
 
 
 
[ oreetion c)-3 oresarion (21-3
TUON THE BLACK RANDLECDOF THE STARTER Mea Taree LE OF HE SELaTION HL]
CUNTERTLORNSE "WE MW DIRECTION
   
 
   
 
 
 
 
[ orcearion «1
‘TAN AND REMOVE THE SAFETY BOLT IK Saiecoeeeeeeeeteaee eee
i lh acl raion =|
s PEK THE COr GHLINDERS MARKED, WITH “STARTING
i Es a CYLINDER FOR THE ENGINE ROOM'S BY PULLING
OPERATION (1)-5 OUT THE SAFETY PIN AND PULLING OHM THE LEVER
TURK THE GREEN HANDLEGDOF STOP VALVE
 
       
ey (8
A we
1. IN CASE COs HAS NOT BEEN DISCHARGED BY OPEEATION {1}
CRY QUT OPERATION (2) IN THE COv CYLINDER ROOK
1 IN CASE CO1 HAS MOT BEEN DISCHIAGED BY OPERATION (2)
GPEW THE DELAYED SOLENOED VALVE BOX AND OPER THE BYPASS VALYE
4. SELECTION VALYE CIN BE OPENED ONLY AFTER 28 SECONDS FHOM OPCRING THE COVER OF
STARTER OK OR OPEAING TRE HANDLE COVER OF THE SELECTION YALYE
THIS SYSTEM 1S ONLY TO-EE USED FOR FIRE CXTEAGUISKING AND NOT FOR INCRTING PURPOSES
 
 
 
Dy DANGER i AS WARNING ]
ENSURE THAT THERE 1S NO PERSON IN THE | WHEN OPENINGS HAVE NOT BEEN CLOSED,
ENGINE FOU BEFORE. CARRYING OUT ETRE EXTINGUISHING SYSTEM
THE-OPERATION.(U)-3 08 (2-2 GW NOT ESTINGUISH THE FIRE.
TP rERSON IS INU tHE. ROOM. THESE OPERATION i
 
 
WILL RESULT IN DEATH BY SUFFOCATION,}
CAUTION AND MAINTENANCE AFTER
EXTINGUISHMENT OF FIRE
After making certain that the fire has been
completly extinguished, upen all dcors hatches,
vents and other openings to thoroughly ventilate
the space when allowing anyone to enter,
AUTION
 
Do not enter the space in whith the fire has been
extinguished with an open flame or a lighted cigaret,
as the possible presence of inflamable vapors may
cause an explosion,
1. Remove the empty cylinders and have them
recharged. (See instrictions for the removal
of cylinders later in this book).
Reset any pressure operated device.
 
3. Inspect the safety discs in safety outlet at
the end of the manifold.
If a disc has been damaged, it must be replaced.
Inspect all appratus and parts such as pipes,
valves.
If they are damaged or deformed, repalce with
 
 
Reset all handling operated parts (Starter, CO2
valve and starting head).
6.
Reinstall the fully charged CO2 cylinders.INSTRUCTIONS FOR REMOVAL OF
 
YLINDERS
These instructions are to be carefully observed an
the order given below, when any cylinders or a group
of cylinders are to be removed at any time.
(cf. F1G.2 F1G.3)
1. Make certain that all CO2 valves are closed.
(closed at normal)
2, Remove starting pipes connected to all of the
starting head.
3. Remove starting head and following head
carefully, and plug (1) is to be screwed on.
4. Loosen mounting nuts of flexible loops, remove
nipples and plug (2) is to be screwed on.
5. Serew plug (1) and plug (2) on before coz
cylinders are removed from cylinder supports.
6. Loosen and remove nuts of cylinder support
carefully.
. 7. It is recommended that the cylinder cap is
screwed on to prevent damage to cylinder valve
during removal to recharge C02,
 
8. Cutter of the removed cylinder head is to’ be
put so that the cutter parts face to upwards
not to be damaged. Also, inspect the cutter
parts not to be left any scrap of safety disc.
   
UTION
1. C02 cylinders are to be treated carefully,
especially take care not to fall down.
   
Plug (1) and plug (2) are install into "Tool
Box".
& : C02 RECHARGING INFORMATION
 
C02 cylinders should be recharged with “bone-dry"
carbon dioxide (JIS K 1106 Liquid Carbon dioxide
No. 2, or No.3) This can be done at any recharging
stations.
When removing C02 cylinder to recharge, make sure
that cylinder caps are screwed into cylinder valve,
and attach certificate, recharging tools and sparepushes with safety discs to each cylinder.
Recharging tools and the bushes with safety discs
are contained in "Tools Box".
(cf. Fig.4)
 
CAUTION
1. A new safety disc and bush must be used whenever
a cylinder is recharged even though the safety
ise contained in the cylinder valve has not
been damaged.
2. When a certain C02 cylinder is removed from
nanifold for recharging, make sure that temove
its flexible loop and screw cap into manifold.
REINSTALLATION OF CO2_ CYLINDERS
These instruction are to be carefully observed in
the order given below, when any cylinders or group
of cylinders are to be reinstalled'at any time.
(cr. F1G.5)
1, Make certain that there is no scrap inner
cutter of head and cutter is positioned to
upper limit.
 
Place fully recharged cylinder in cylinder
support before removing the cylinder cap.
3. Install the cylinder supports, and tighten bolts
only enough to allow for turning of cylinder as
may be required later.
Remove the cylinder cap and return all caps to the
 
store room.
 
After removing of plug (2) and putting on packing
and nipple, tighten mounting nuts at the end of
flexible loop.
6. Tighten the bolts of cylinder support securely.
7. Remove plug (1) and reset starting head and then
install following head.
8. Installl a certain starting pipe to the starting
pipe.
NOTE:
Reinstallation of CO2 cylinders after weighing is
to be practiced according to above procedure.STARTER
Function
By turning the upper handle counterclockwise,
starter valve opens, the discharged C02
pressurize the certain C02 cylinder with starting
head and C02 valve via starting pipe.
The starter valve has a safety valve having
“Hydrostatic Test Pressure Proof" based on
government supervision.
Restoration (Cf. FIG. 6)
After discharging C02, turn the handle fully
clockwise.
Make head-seal surely the upper part of starter
Box cover, after installing recharged starter
to the starter Box.
Recharge and Reinstallation
Starter that has been discharged or its net
weight has decreased from the proper gas charge,
should be recharged in according to "instruction
of CO2 recharge"
Weighing
co2 cylinder is to be removed from support band
and starting pipe and C02 cylinder is to be
weighed by weighing scale.
If the total weight has decreased from rated
weight stamped on the cylinder name plate by
more than 0.1 Kg, recharge the cylinder to its.
full rated capacity.
SELECTION VALVE
Function
Selection valve is a pressure-operated valve
system, which usually closed, and when the
starter operates and C02 is led to this valve,
it will be opened by the pressure of C02.
This valve also can be opened by following
handling. -
1) The valve under Type 25. (contains Type 25)
open the handle cover, and turn the handle of
the valve body counterclockwise, the valve
will be opened.
~8-2) The valve beyond Type 32.
Open the handle cover, and turn the handle
of by-pass valve on the valve body counter-
clockwise, the valve will be opened.
Restoration
Loosen mounting nut connected at starting
pipe and C02 escape from there, this valve
will be restored automatically.
During the operation of a handle, reset the
handle or the handle of by-pass valve,
perfectly Lead-seal at handle cover.
Test Procedure
1) Pressure Test
Connect the pressure-source to starting
pipe port and then apply pressure very
gradually. If the valve is opened under
about 2 Ke/em*, it.is normal.
2) Handling Test
Make sure that this valve can be opened by
operating of the handle during Test of CO2
piping.
5) Reset all parts after above Test, especially
the handle should be reset perfectly.
SAFETY VALVE
Function
When C02 leaks from C02 cylinder and is
stored ‘in manifold, there is a possibility
of opening other C02 cylinders by its stored
pressure.
Therefore CO2 can be led to outside safely.
When C02 is discharged, a leak valve can be
shut automatically, There is other safety
Gevice of pressure in manifold. When
manifold pressure increases abnormally,
safety disc will be destroyed, and inner
pressure will escape to protect manifold.
Restoration
This safety valve can be restored into
normal condition automatically after C02
has been discharged.Exchange of safety dise (cr. FIG. 8)
When it has been broken, remove the nut in
safety valve and replace safety disc and
the washer with new one, when assembling,
take care to assembling position of the
washer and the safety disc, screw the nut
tightly.
Connecting pressure source (air or co2)
to leak valve, measure closed pressure in
the leak valve by pressurizing gradually,
when the measured pressure is under 3 Kg/em?
it is normal.
~10-rn
OPERATION TEST OF Co2 UNIT
Periodic inspection should be exercised in ac-
cordance with the following procedure.
1
Operation test by hand working
1.1 Disposition before test
Remove all starting heads from cylinder
valves.
1.2 Test procedure
Pull out safety pin of starting head and
pull down handle lever, measure operation
storke of cutter at the end of head.
Remove hand from hand lever, Lever will
restore automatically.
Operation test by means of pressure source.
2.1 Disposition before test
Remove all starting heads from cylinder
valve, turn buckle of starting pipe con-
nected to starter (refer to "Starter") and
connect pressure source to removed starting
pipe.
2.2 Test procedure
Measure operating pressure: of relief valve,
starting head and C02 valve connected to
starting pipe while pressurizing gradually.
Each measured pressure is normal in case as
folloms. Closing pregsure of relief valve
is under about 3 Kg/cm* operating pressure
of CO2 valve is under about 2 Kg/cm?,
operating pressure of starting head is under
about 10 Ke/em?,
NOTE:
When number of extinguishing space is
beyond two, make certain that not to operate
©02 valve and relief valve of other than
testing space.
C02 discharge test
This test is to make sure whether all apparatus
can operate normally or not.
This test is also to be exercised for discipline
of extinguishing operation to the concerned.Fm
 
 
3.1 Disposition before test
Remove the starting and following heads which
are not required for the test. Set all
connecting machines concerned to this
apparatus at normal condition.
3.2 Test procedure
Practice CO2 discharge operation as de-
scribed before on "Operation instruction".
Make certain that all appratus can operate
normally and a certain C02 cylinder has
been opened and, dischargéd.
C02 CYLINDER WEIGHIN
 
DEVICE
When weighing C02 cylinder, CQ2. cylinder without
cylinder support and cutter valve (contains flexible
loop and lever) may be measured by weighing scale.
If the resulting net weight has decreased from the
rated gas charged by more than.10%, the cylinder
must be recharged to its full rated capacity.
(Do not attempt to determine content by using a
pressure gage)
TEST IN C02 PIPING
At periodic inspection, following procedure ‘should
be exercised.
1, Disposition before Test
Remove all starting and following valves of Coz
cylinder screw in plug (1).
Remove safety leak port at the end of manifold.
(Thread, 3/4 JIS GP Taper Thread), and connect
pressure source (air-compressor or C02 cylinder)
CAUTION
Do not use water and Oxgen as pressure source
especially, if Oxgenisused,the explosion will be
caused at existence of any oil.
Next, remove all CO2 Nozzlesinstalled on CO2 piping.
2. Test
Blow off and clean all pipes leading to ex-
tinguishing space by pressurizing about 5 Ke/cm
(by air ete.) and opening CO2 valve.
When the capacity of pressure source is large,
blow off through all spaces, but when it is
small, open a CO2 valve at each space gradually.
 
-12-3. Restoration
 
Afver blow off all pipes, reser all C02 nuzzies
and other parts.
Wu. Restoration
After completion of all tests, reset all apparatus
te the normal condition.
 
 
MAINT
  
The KAWASAKI system as installed requires no more
than ordinary care Lo insure its proper uperation
at all times.
Frequent inspection should be made, as experience
has shown that emergency eguipment of this kind is
often unintentionally neglected or tampered with.
 
Once every Month
 
Make @ general inspection of the entire system to
make certain that nothing has occurred to interfare
with the operation of the equipment or with access
to the release controls.
Inspect all pipings and equipments for mechanical
breakage.
Examine all nozzles and pipangs for obstructions
from paint, oil grease etc., which may have drained
anto the system due to slop, fumes or overflow.
from hazard protested. When rupture discs are used,
make sure that they are intact and clean,
Look for holes or cuts.
The extinguishment of the fire may well depend on
freedom fromsuch obstruction or defects.
Once every year
02 cylinders should be removed and weighed to
determine the carbon dioxide content (Do not
attempt to determine content by using a pressure
gage).
If the net weight has decreased From the proper
gas charge by more than 10%, the cylinder must be
recharged to its Full Rated Capacity.
Record the net weight of contents in each cylinder
on record sheets,
Once every two years
Blow out all distributing piping with air or Cuz to
make sure that it is net clogged,
-135Before biwoing out system, remove the dirt trap
caps from the end of the distributing piping to
allow any foreign matter to blow clear,
Remove any frangible discs if hooded nova)
been installed.
 
s have
 
 
-14-100
 
 
 
 
 
 
 
 
 
 
 
80
60
40
20
 
 
 
oe o
a =
200
100
 
(202/24) USONITAO AHL NIHLIM AuAssayd
-20
TEMPERATURE (°C)
a
FIG.
“15+
 
0
0Connecting Pipe
 
Manifold
 
 
 
 
 
 
TL
CYLINDER ARRANGEMENT
FIG. 2
~16-
Cylinder Valve
Cylinder Frame
Lever
Sterting Head
Nut
\_cylinder Support
CO CylinderN
 
DISASSEMBLING
 
 
CO, CYLINDER WITH
Band
  
 
 
 
cylinder Cap
 
 
 
 
 
  
 
 
 
& FOLLOWING HEAD
  
     
Bafety Pin
JL Starting
os
SS eae
: STARTING HEAD MC
{ | +P Cylin@er Valve
 
 
 
 
Recharge ToolOperating
FIG. 5 REASSEMBLING
-18-KNOB HANDLE
NIPPLE
(002 RECHARGING PORT)
SWITCH
 
 
STARTER "MAT
(002 CAP. —O,65ig)
TERMINAL
 
 
 
 
 
 
 
 
BOARD i
 
 
 
FIG.6 STARTER & STARTER BOX
19
 
 
SAFETY BOL
5
STOP VALVEcoz
7 Handle
Connected to
Starting Pipe
Comecting to
Storting Pine |
  
   
 
 
 
 
em
LP ‘Selection valve
 
 
 
100
20 65
TYPE : 25 size TYPE : 40 size
FIG. 7 SELECTION VALVE
 
20Leak Port
 
 
 
 
 
 
 
 
 
 
    
Gland Nut
 
Sefety Disk & Pack:
Sefety Disk & Packing
\ Valve Piece
 
“216(Appendix)
Weighing fire-extinguishing medium
5
cylinders (containers) by means
of Thermo-tape
1. Weighing method
Heat the part pasted with a thermo-tape, discern
difference in temperature between the liquid phase
and the gaseous phase according as the thermo-tape
changes color or not, detect the liguid level and
find the weight of the fire-extinguishing medium
by means of the conversion chart according to the
height of the liquid level.
(1) Thermo-tape
The thermo-tape is kept in the box of spare parts.
Orange color: 40°C Sensible temperature
Yellow color: 50°C a
Red color : 60°C .
; Thermo-tape is printed with special thermo-ink
and is pasted with and sandwiched in between
heat-resisting films.It can be used for water and for oil and under
pre
 
urization and under negative pressure.
A heat-resisting and pressure-sensitive adhesive
is used on its back. It can be used in cut form
 
too. Paste it up after peeling off the tissue
paper affixed to its back.
The middle part 12 mm in width is the portion of
thermo-ink. Its ends of 4 mm in fast colors
can be compared with the middle part that has
changed color.
. Under 130°C it can be used repeatedly semi-
‘permanently.
. Paste it by pressing hard after removing dirt,
dust, oil and water from the spot for affixing.
 
inciple of detecting the liguid level
The same amount of heat added is transmitted only
to the steel plates of the cylinder on one occasion
and both to the steel plates and to the liquid
on another occasion. In the latter case with a
 
arger area of heat transmission the amount ofheat spreads extensively and the temperature does
not rise so high as in the former case.
Judging from the fundamental formula of the amount
of heat: Q = cm&t, the same amount of heat Q is
applied in the former and latter cases.
Amount of hear
2
© : Specific heat (transmissibility of heat)
m: Mass
bt : Difference in temperatuer noticed before
and after the change.
Specific heat c is regarded as the same, cn the whole,
though with difference between the former and latter
cases. Mass m varies, and Q is the same throughout
the former and latter cases; in the latter case
with big m, 6t becomes smaller proportionally,
compared with the former case with small m.
In the case where the difference of temperature
between the former and latter cases can be percieved
according as the thermo-tape changes color or not,
it follows that the boundary between the changed
and original colors indicates the liquid level.change
color
 
  
  
  
    
   
Gaseous + Q (Temperatuer on the
phase cylinder wall is high)
—-- Se Return to —|S
the original
Liguie cole: |
phase + Q (Temperature on the cylinder
wall does not rise easily)
cylinder wall
‘Thermo-tape
(3) Detecting method (method of discerning by heating)
First, measure the temperature of the cylinder. (If stable,
it is considered to be the same as room temperature.)
(a) Pour hot water on the part pasted with an orange-
colored thermo-tape (40°C sensible temperature type) .
When the temperature of the cylinder is about 20°C
and hot water is at about 60°C, pour the hot water
of a little less than lg (Abt. 800 cc) little by
little and slowly (for about 20 seconds).
The whole surface of the thermo-tape changes color,
but soon afterwards (10 sec. v 30 sec.) the boundary
appears.(b)
Discern the boundary through the following procedure.
   
 
cylinder Easy to see, if viewed not
ES from the front but a little
xe} Giagonally. :
Abt. 45¢ When making a distinction,
look for the boundary, turning
your eyes to the upper and lower colors of the tape
alternately (Thereby you can find out the difference
between the colors) .
As soon as the boundary has been found out, mark the
cylinder with an oily felt pen.
If you want, to follow this procedure again, pour
a small quantity (abt. 400 cc) of hot water and
the boundary will appear, but only two or three
times. If the whole temperature rises, it becomes
undiscernable-
When hot water cannot be drained away, heat the
cylinder by pressing down a vinyl bag (300 mm x
430 mm) containing hot water on the tape.
When the cylinder is at a temperature of about
20°C and hot.water is about 60°C, prepare a vinylbag filled with hot water up to 70 80% of its
capacity. Press it down on the tape (for about
20 seconds). If the creases of the vinyl bag
come on the tape at this moment, heat’ transmission
will become worse and the changed color of the
tape will be impressed with.
By measuring the volume of the hot water contained
in the vinyl bag it becomes less creasy and
@iscernment is facilitated.
The boundary appears about 20 seconds after
heating has been stopped. This interval of time
vaies with the difference in temperature between
the cylinder and the hot water and the duration
of heating.
Depending upon the temperatuer of the cylinder
and of the hot water, use a thermo-tape of a
yellow color (50°C sensible temperature type)
or of a red color (60°C sensible temperature
type).
) How to find the weight of the fire-extinguishing
medium
Find the weight from the height of the liquideee
level (length from the b
 
ttom of the cylinder
to the boundary clause) and the temperature
and the filling weight of the cylindér by means
of the enclosed conversion chart.
CO, CYLINDER LIQUID LEVEL DIAGRAM
nore» 145.4 KG)
enmoe peer | 68 LF
enmoce ies ee uaal-|
ots neo» [257.464
     
 
 
(om)
H
 
HEIGHT OF LIQUID LEVEL
(CO, CHARGING WEIGHT (kg) )
68L CO, CYLINDER TEMPERATURE (°C)aoe et
 
@ WORLD-WIDE SERVICE NETWORK
ENGINEERING SERVICE CENTER 32a
 
 
 
  
    
     
       
 
 
 eee een
Kawasaki Safety Service Industries, Ltd iron: ace st Ce ae
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INFORMATION SERVICE CENTER
COMPANY > 
 
 
 
 
 
 
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Phone:60-2-2308141 Fax:60-2-2305148
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Phone:61-2-€84-2585 Fax-61-2-684-4580
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Phone: 1-212-759-4950 Fan:1-212-759-642 1
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E Comercio Lida Phone:85-11-289-2388 Fay: 66-11-289.2788
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Phone:44-171-404-4555 Fax-44-171-a04.4551
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Phone:49-211-350841 Fax 49-211-161844
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The Netherlands
Phone:31-20-6446869 Fox '31-20-6425725
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Phone:65-2255133~4 Fax'65-2249029
 
 
    
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