Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Repair Materials:
1. Kopatch HT400 (For repair of Karumel FBE EX4700) KCC
2. CPS HBE-HT Canusa-CPS
5 Approved Coatings under APCS-113A/113C/117/120
APCS-113A
1. Interzone 485 AkzoNobel
2. Sigmaline 2000 Sigma Paints
3. Hempadur XP 87550 Hempel
4. Hempadur 87540 Hempel
APCS-113C
Max. Temp. (70°C)
1. Wrapping Band CZH Stopaq
Canusa-CPS
3. VISCOPASTE-HT - HT (Inner Wrap)
ViscoTaq
High Temp. (Max. 80°C)
Canusa-CPS
2. Wrapping Band CZHT Stopaq
APCS-117
1. Belzona 1391S Belzona
2. Belzona 1391T Belzona
3. Polyglass VEF Corrocoat
APCS-120
1. SP 9888 (for sour gas) SPC
2. Scotchkote 162HB 3M
Page 6 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
d. Belzona - Approved Products
APCS-117 Belzona 1391S or Belzona 1391T
Page 58 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS-117
Type of Coating : Spray grade, liquid coating system for spools, valves, elbows, tees,
wyes, nozzles, flanges and other associated pieces of piping systems
Manufacturer : Belzona Polymerics Ltd., UK
Product Name : Belzona 1391S
SAP M/N (SAMS S/N) :
1. Storage
1.1 Shelf life, sheltered storage @ 35°C maximum : 3 years
2. Mixing
2.1 No. of Components : 2
2.1.1 Base : (Product Code)
2.1.2 Hardener (Curing Agent) : (Product Code)
2.2 Mixing Ratio : 4 : 1 by volume
2.3 Thinner : None
SAP M/N (SAMS S/N) : N/A
2.4 Minimum-Maximum Thinning Requirements : N/A
2.5 Induction Time : None
2.6 Pot Life : 45 minutes @ 200C
3. Application
3.1 Minimum-Maximum Allowable Substrate Temperature: 10°C to 40°C
3.2 Minimum-Maximum Allowable Relative Humidity : 85%
3.3 Typical Wet Film Thickness Per Coat : 375 microns
3.4 Typical Dry Film Thickness Per Coat : 375 microns
3.5 Theoretical Coverage @ 25 Micrometers : 40 m² / Liter
Dry Film Thickness
Page 59 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS-117 - Belzona 1391S (Cont'd)
3.6 Minimum Number of Coats : Two (2)
3.7 Applicable Substrate : CS, MS, SS
3.8 Surface Preparation Requirements : Sa 2½, 3 mils
3.9 Drying Time at specified DFT
Substrate Recoat Interval
To Handle To Service Full Cure
Temperature Minimum Maximum
10°C 12 16 hrs 48 hrs 32 hrs 96 hrs 96 hrs
20°C 6 8 hrs 24 hrs 10 hrs 48 hrs 48 hrs
30°C 3 4 hrs 18 hrs 8 hrs 20 hrs 20 hrs
40°C 1.5 2 hrs 8 hrs 4 hrs 14 hrs 14 hrs
50°C
* The recoat interval values provided here are for humidity levels of >50%.
3.10 Recommended Application Equipment
Airless (A/L) Spray : Plural component heated
airless spray
Conventional Spray : N/A
Brush : For stripe coat
4. Physical Properties
4.1 Volume Solids (ASTM D2697) : 100%
4.2 Product Weight (ASTM D1475) : 1.60 1.76 kg/L
4.3 Viscosity (ASTM D562) : 44 poise
4.4 Flash Point (ASTM D93 or D56) : 100°C (PMCC Method)
4.5 Approved Color/s : Blue, Grey
4.6 Finish : Semi-Gloss
Approval Date: 5 January 2017
Replaces: New
Page 60 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS-117
Type of Coating : Brush grade, liquid coating systems for spools, valves, elbows, tees,
wyes, nozzles, flanges, and other associated pieces of piping systems
Manufacturer : Belzona Polymerics Ltd., UK
Product Name : Belzona 1391T
SAP M/N (SAMS S/N) :
1. Storage
1.1 Shelf life, sheltered storage @ 35°C maximum : 3 years
2. Mixing
2.1 No. of Components : 2
2.1.1 Base : (Product Code)
2.1.2 Hardener (Curing Agent) : (Product Code)
2.2 Mixing Ratio : 4 : 1 by volume
2.3 Thinner : None
SAP M/N (SAMS S/N) : N/A
2.4 Minimum-Maximum Thinning Requirements : N/A
2.5 Induction Time : None
2.6 Pot Life : 45 minutes @ 200C
3. Application
3.1 Minimum-Maximum Allowable Substrate Temperature: 10°C to 40°C
3.2 Minimum-Maximum Allowable Relative Humidity : 85%
3.3 Typical Wet Film Thickness Per Coat : 450 microns
3.4 Typical Dry Film Thickness Per Coat : 450 microns
3.5 Theoretical Coverage @ 25 Micrometers : 40 m² / Liter
Dry Film Thickness
Page 61 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS-117 - Belzona 1391T (Cont'd)
3.6 Minimum Number of Coats : Two (2)
3.7 Applicable Substrate : CS, MS, SS
3.8 Surface Preparation Requirements : Sa 2½, 3 mils
3.9 Drying Time at specified DFT
Substrate Recoat Interval
To Handle To Service Full Cure
Temperature Minimum Maximum
10°C
20°C 12 16 hrs 24 hrs 24 hrs Post cure recommended
30°C 6 8 hrs 24 hrs 12 hrs 48 hrs 48 hrs
40°C 3 4 hrs 12 hrs 5 hrs 24 hrs 24 hrs
50°C
* The recoat interval values provided here are for humidity levels of <50%.
3.10 Recommended Application Equipment
Airless (A/L) Spray : N/A
Conventional Spray : N/A
Brush : For stripe coat and
regular application
4. Physical Properties
4.1 Volume Solids (ASTM D2697) : 100%
4.2 Product Weight (ASTM D1475) : 1.79 1.95 kg/L
4.3 Viscosity (ASTM D562) : 100 200 poise
4.4 Flash Point (ASTM D93 or D56) : 100°C (PMCC Method)
4.5 Approved Color/s : Blue, Grey
4.6 Finish : Gloss
Approval Date: 5 January 2017
Replaces: New
Page 62 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
f. Corrocoat - Approved Products
APCS-117 Polyglass VEF Vinyl Ester Coating
Page 69 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS-117
Type of Coating : Vinyl Ester Coating, One-coat
Manufacturer : Corrocoat Ltd.
Product Name : Polyglass VEF
SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502);
Retarder 1000709303 (09-000-505)
1. Storage
1.1 Store in accordance with manufacturers recommendations.
Shelf life, sheltered storage @ 20°C maximum : 6 months
Base and catalyst (Hardener) 6 months, stored at temperatures below 20°C,
away from heat sources and out of direct sunlight. Frequent temperature cycling
will shorten storage life.
2. Mixing
2.1 No. of Components : Three (3)
2.1.1 Base : (Product Code)
NOT KNOWN
2.1.2 Hardener (Curing Agent) : (Product Code)
NOT KNOWN
2.1.3 Retarder - See Note in 7 Special Instructions : (Product Code)
NOT KNOWN
2.2 Mixing Ratio : Base 19.6 liters :
Hardener 400 ml :
Retarder 50 ml
2.3 Thinner - See Note in 7 Special Instructions : N/A
Cleaning Agent : Styrene Monomer
Inhibited
SAP M/N (SAMS S/N) : 1000709301
(09-000-503-00)
Cleaning Solvent : Methyl Ethyl Ketone or
Acetone must be used
within the pot life of the
product for cleaning spray
equipment and lines.
Page 70 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS 117 - Polyglass VEF
2.4 Minimum-Maximum Thinning Requirements : N/A
See Note in 7 Special Instructions
2.5 Induction Time : N/A
2.6 Pot Life : At 20°C w/out Retarder
50 mins
Pot Life will vary significantly At 30°C w/out Retarder
30 mins
with temperature but generally At 20°C with Retarder
50 mins
50 60 minutes using P 2.45 At 30°C with Retarder
catalyst. See note in Section 7 30 mins
3. Application
3.1 Minimum-Maximum Allowable Substrate Temperature: Min 0°C Max 90°C
Substrate Temp at least 3°C above dewpoint Refer to Corrocoat
Technical Services for
application at high
temperatures
3.2 Minimum-Maximum Allowable Relative Humidity : Min 0% Max 90% RH
Substrate Temp at least 3°C above dewpoint
3.3 Typical Wet Film Thickness Per Coat : 800 microns
3.4 Typical Dry Film Thickness Per Coat : Approx. 700 microns
3.5 Theoretical Coverage @ 25 Micrometers : 39.6 m²/L
Dry Film Thickness This is a theoretical
figure only. Coating
would never be applied at
this film thickness.
3.6 Minimum Number of Coats : One
Page 71 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS 117 - Polyglass VEF
3.7 Applicable Substrate : Carbon Steel
Stainless Steel/Stainless
Alloys
Aluminum
Cast Iron/Steel
Other Non-ferrous Alloys
Concrete with
appropriate Primer
3.8 Surface Preparation Requirements :
On metallic substrates
Abrasive Blast Cleaning to a Cleanliness Standard/Equivalent Cleanliness Standard of
Sa 2½ near Sa 3 with a minimum surface profile of 50 microns using the appropriate
approved type of abrasive. Non-ferrous abrasive for non ferrous substrates.
On concrete substrates
Abrasive Blast Cleaning to remove all surface contaminants, surface laitance,
and weak frangible material. Followed by priming with appropriate Primer in
accordance with Corrocoat Procedures detailed in Corrocoat User Data Sheet SP5
Concrete Preparation and Priming.
3.9 Drying Time at Specified DFT
Substrate Recoat Interval
To Handle To Service** Full Cure
Temperature Minimum* Maximum
10°C 5 hrs 3 days 24 hrs 6 days 6 days
20°C 2½ hrs 2 days 18 hrs 4 days 4 days
30°C 1¾ hrs 1½ days 12 hrs 3 days 3 days
40°C 1 hr 1 day 6 hrs 1½ days 1½ days
50°C < 1 hr 6 hrs 6 hrs 1 day 1 day
* There is no minimum overcoating time on the Polyglass VEF. This product is solvent free and
may be overcoated as soon as the previous coat has gelled and can support the weight of the
next coat.
In practice, this is generally for tank coating the time period before you can walk on the coating
to apply the next coat.
All values assume good ventilation.
** Immersion times will depend on the service environment and should be checked with
Corrocoat/ Hertel OTC for the actual service duty. For reference purposes we have assumed a
medium service duty oil process vessel.
Page 72 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS 117 - Polyglass VEF
3.10 Recommended Application Equipment
Airless (A/L) Spray : Pump ratio 45:1 minimum
Spray Tip Size 0.031 to 0.035 inch
Fluid pressure : 3,000 psi
Spray Hose : 3/8 inch bore
Conventional Spray : Not Recommended
Brush : For stripe coating / touch-up only
4. Physical Properties
4.1 Volume Solids (ASTM D2697) : 99%
Corrocoat assesses Volume Solids in accordance with BS-ISO EN 3251 :2008
Nominally greater than 99%. This material contains volatile liquid monomers,
convertible to solids. In consequence, volume solids and WFT/DFT ratios will
vary, dependent on polymerisation conditions. As guidance, a wet film of
500 microns will normally achieve approximately 425 microns DFT.
4.2 Product Weight (ASTM D1475) : 1.19 kg/L
Corrocoat assesses Product Weight in accordance with BS 3900 : Part A12 1975
Base: 1.19 gcm³ Hardener: 1.07 gcm³
4.3 Viscosity (ASTM D562) : 250 to 350 poise
Corrocoat assesses Viscosity in accordance with BS 2782 : Part 7 M730B 1994
25,000 40,000 Centipoise
4.4 Flash Point(ASTM D93 or D56) : 28°C
Corrocoat assesses Flash Point in accordance with BS 900 : Part A9 1986
Flash Point - 28°C
4.5 Approved Color/s : Standard. Off White
Other colors are available on request but the addition of dyes adversely affects
chemical resistance and air inhibition suppressant is required for color stability.
4.6 Finish : Semi Gloss
Page 73 of 116
Document Responsibility: Paints and Coatings Standards Committee SAES-H-002V
Issue Date: 7 February 2017
Next Planned Update: 7 February 2020 Approved Saudi Aramco Data Sheets for Pipeline and Piping Coatings
Manufacturer - Approved Saudi Aramco Data Sheet
APCS 117 - Polyglass VEF
5. Special Instructions
Reference item 2.3
Polyglass VEF is adversely affected by the addition of solvents and their use is prohibited.
Reference Item 2.4
Thinning can be achieved by the addition of no more than 1 liter of styrene monomer per
20 liters of Polyglass. It should be noted that dilution with styrene may affect hold up and
chemical resistance.
Reference Item 2.6
* At high ambient temperatures retarder may be used to extend pot life but should be added to
the base and thoroughly mixed before addition of the hardener in accordance with the
Approval Date: 5 January 2017
Replaces: New
Page 74 of 116
