Electric 1,2 - 2,0 t A.C.
036-0410-07
SERVICE MANUAL chapter C
page 1
CHAPTER C
SAFETY INFORMATION
1,2 - 2,0 t A.C. Electric
chapter C SERVICE MANUAL 036-0410-07
page 2
SAFETY INFORMATION INDEX
WORK CLOTHES page 3
WORK PLACE page 3
LIFTING THE TRUCK page 3
ELECTRIC PARTS page 4
WELDING page 5
TRUCK WASHING page 5
Electric 1,2 - 2,0 t A.C.
036-0410-07
SERVICE MANUAL chapter C
page 3
SAFETY INFORMATION
Work clothes
1 protective gloves
2 overalls
3 safety boots
4 protective goggles
Work place
The work place must be lighted and aired.
The area around the truck must be obstacles free.
Oil signs or grease substances must not be present on the pavement (danger of sliding).
Lifting the truck
Before doing any job, it is obligatory to lift the front wheels with blocks
to avoid the risk of accident.
B
1. Block the steered wheels with chocks (A).
2. Tilt the mast back and place blocks (B) under their base.
3. Tilt the mast forwards: the direction wheels must be lifted and
free to rotate.
To carry out correctly all the lifting operation of the truck it is necessary to have the following tools:
. a hydraulic jack with up to 5 ton capacity
. metal or hard wood blocks
Before putting the blocks under the mast, check the inclination of the floor, the truck must be parked on a flat,
horizontal surface.
1,2 - 2,0 t A.C. Electric
chapter C SERVICE MANUAL 036-0410-07
page 4
ELECTRIC PARTS
It is obligatory to disconnect the battery before doing any job to avoid the risk of accident.
- Do not connect the chopper to a battery with a nominal voltage different from the voltage stated on the unit plate.
If the battery voltage is higher, it may cause the MOS failure.
If the battery voltage is lower, the unit does not run.
- During the battery recharging no units must be connected to the battery as the unit can be
damaged by the overvoltage generated by the battery charger.
- Supply the unit only with the traction battery, do not use any output rectifiers or power supplies.
- With the key switched off, the filter capacitors could remain charged for some minutes. To ensure safe working
conditions, we advise:
. To wait some seconds with the machine stopped and the key inserted until the display turns
completely off to disconnect the battery.
Or
. To short-circuit the capacitors through a resistor (56 Ohm 1W) between the B+ and B- chopper
power connections.
Do not wear jewellery, necklaces, watches, etc because they can be causes of short circuit.
Charging of the battery
Do not smoke (danger of explosion).
It is necessary to switch the battery charger off before disconnecting the battery.
Also little sparks can cause the battery to explode.
In order to fill in the battery or control the level of the acid it is necessary to wear gloves and glasses.
It is prohibited to smoke.
Electric 1,2 - 2,0 t A.C.
036-0410-07
SERVICE MANUAL chapter C
page 5
Welding
Wear a leather overall, gloves and a welding mask.
It is obligatory to wear gloves and protective goggles during the grinding operations because they could cause
the projection of metallic particles.
Make sure that these two operations are performable inside the working area where you are.
When these operations are carried out on a truck, in order to avoid the danger of explosion, cover and protect
the battery and the parts in contact with fuel carefully.
Make sure that around the working area there are not any inflammable products.
Disconnect the battery and short-circuit the logic units through a resistor (56 Ohm 1W) between the positive
(+) and the negative (-) before carrying out any arc-weldings on the truck.
Truck washing
During this operation be careful when using water on electric components.
1,2 - 2,0 t A.C. Electric
chapter C SERVICE MANUAL 036-0410-07
page 6
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