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Satip W 014 01

This document is a typical inspection plan for welding overlays and cladding restoration projects for Saudi Aramco. It outlines inspection responsibilities and quality control procedures for various tasks in the project including: 1. Document review including welding procedures, welder qualifications, non-destructive testing procedures. 2. Material receiving including verification of welding consumables and materials. 3. Installation including pre-welding inspection, in-process weld inspection, and control of welding consumables. Quality assurance is the shared responsibility of both Saudi Aramco and any contractors/subcontractors working on the project. Inspections will be conducted according to the appropriate Saudi Aramco standards and procedures.

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spravin231
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515 views12 pages

Satip W 014 01

This document is a typical inspection plan for welding overlays and cladding restoration projects for Saudi Aramco. It outlines inspection responsibilities and quality control procedures for various tasks in the project including: 1. Document review including welding procedures, welder qualifications, non-destructive testing procedures. 2. Material receiving including verification of welding consumables and materials. 3. Installation including pre-welding inspection, in-process weld inspection, and control of welding consumables. Quality assurance is the shared responsibility of both Saudi Aramco and any contractors/subcontractors working on the project. Inspections will be conducted according to the appropriate Saudi Aramco standards and procedures.

Uploaded by

spravin231
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019) Rev 2019.04.

00 30-Apr-19

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Overlays & Cladding Restoration


SATIP-W-014-01 1-Oct-18 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedure Specifications /


1.1 Welding Procedure Qualification Records SAIC-W-2017 SAIC-W-2017 RH RH
(WPS/WPQR)
Welder & Welding Operator Certifications
1.2 SAIC-W-2035 SAIC-W-2035 RH R
(and Issuance of JCC)

Review Supplemental Procedure - Method


1.3 Statements related to Overlay Welding, SAIC-W-2018 SAIC-W-2018 RH RH
Cladding Restoration, Repair

Review of Procedure for Weld Deposit


1.4 Chemical Composition Analysis of Final SAIC-W-2019 SAIC-W-2019 RH RH
Weld Overlay

1.5 Production Weld Identification System SAIC-W-2008 SAIC-W-2008 RH RH

Post Weld Heat Treatment Procedure (if


1.6 SAIC-W-2003 SAIC-W-2003 RH RH
required)

Refer to SATIP-NDE-LPT-01 and SATIP-NDE-UT-01


1.7 Non-destructive Testing Procedure See Remarks See Remarks
respectively

Hydrogen Disbonding Tests (Qualification


1.8 SAIC-W-2020 SAIC-W-2020 RH RH
Testing Reqmt)

Review Procedure - Ferrite Content


1.9 SAIC-W-2029 SAIC-W-2029 RH RH
Testing

2.0 MATERIAL RECEIVING

Recv Insp & Verification of Welding


SA shall verify and inspect first batch of delivered
2.1 Consumables-(Properties, Type, SAIC-W-2064 SAIC-W-2064 H W
consumables, then random inspection thereafter.
Approved source, storage, etc.)

Receiving Inspection and Verification of


2.2 SAIC-W-2034 SAIC-W-2034 H W
Cladding materials

SAIC-W-2065
Verify Welding Equipment Calibration
2.3 SAIC-W-2065 SATR-W-2009 H W
(Welding Machines, Electrode Ovens)
SATR-W-2011

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019) Rev 2019.04.00 30-Apr-19

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Overlays & Cladding Restoration


SATIP-W-014-01 1-Oct-18 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Positive Material Identification of Low SAIC-L-2010


Refer to Note 1, General Notes for SA Inspection
2.4 Alloy, Stainless Steel, Nickel & Copper SAIC-L-2010 SATR-A-2012 H W
responsibility.
Based Materials (If Required) SATR-A-2013

3.0 INSTALLATION

Welding Base Metal (vessel or piping) Refer to SATIP-W-010-01 or SATIP-W-011-01


3.1
whichever is applicable.

SAIC-W-2066
Control of Welding Consumables-Storage,
3.2 SAIC-W-2066 SATR-W-2009 H S
Handling, Issue, Conditioning
SATR-W-2010

3.3 Pre-Welding Inspection SAIC-W-2021 SAIC-W-2021 H W

SAIC-W-2022
3.4 In-Process Weld Inspection SAIC-W-2022 H W Refer to Note 1 of the General Notes
SATR-W-2015
SAIC-W-2023
3.5 Final Visual Weld Inspection SAIC-W-2023 H H
SATR-W-2017

3.6 Weld Repair Verification SAIC-W-2024 SAIC-W-2024 H H

Weld Deposit Chemical


3.7 SAIC-W-2025 SAIC-W-2025 H W/R
Composition Testing
Overlay Thickness Testing Use SATR-NDE-2008 & Refer to SATIP-NDE-UT-
3.8 SATR-NDE-2008 SATR-NDE-2008 H W
(ULTRASONIC TEST) 01for procedure application.
Liquid Penetrant Testing (First Layer & Use SATR-NDE-2009 & Refer to SATIP-NDE-LPT-
3.9 SATR-NDE-2009 SATR-NDE-2009 H W
Final Layer) 01for procedure application.

Post Weld Heat Treatment Inspection (If SAIC-W-2004


3.10 SAIC-W-2004 H W/R Refer to Note 1 of the General Notes
Required) SATR-W-2005,

SAIC-W-2026 Ferroxyl Test Per ASTM A380 (Overlay Weld


3.11 Ferroxyl Test for cracking overlays SAIC-W-2026 H H
SATR-W-2016 Cracking)
Assess Weld Overlay Workmanship
a) Production Weld SAIC-W-2027
SA assesses workmanship based on Visual & UT
b) Weld Repairs SAIC-W-2028
3.12 SAIC-W-2027 H R results (Disbond acceptance criteria per procedure and
c) Final Weld Inspection SATR-W-2017
SAES-W-2014 using 20% criteria)
d) UT acceptance (Disbond
check)

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019) Rev 2019.04.00 30-Apr-19

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Overlays & Cladding Restoration


SATIP-W-014-01 1-Oct-18 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Ferrite Content Testing (As-welded) for


3.13 Production Welds & Procedure SAIC-W-2030 SAIC-W-2030 H H
Qualifications (All Applications)

4.0 PRE-COMMISSIONING

SAIC-W-2028
Final Inspection & review of Welding
4.1 SAIC-W-2028 SATR-W-2017 H R
Summary Report / Record
SATR-W-2008

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019) Rev 2019.04.00 30-Apr-19

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Overlays & Cladding Restoration


SATIP-W-014-01 1-Oct-18 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed as "W" require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is
3 not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019)

Saudi Aramco: Company General Use


Rev 2019.04.00

###

Saudi Aramco: Company General Use


30-Apr-19

Saudi Aramco: Company General Use


### 1-Oct-18

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Apr-2019 - REV.2019.04.00 (Standards Cutoff - Jan 30,2019)

Saudi Aramco: Company General Use


Rev 2019.04.00

###

Saudi Aramco: Company General Use


30-Apr-19

Saudi Aramco: Company General Use


### 1-Oct-18

Saudi Aramco: Company General Use

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