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Automotive Manufacturing Insights

Standard Motor Products, Inc. operates a manufacturing facility in Independence, Kansas that employs over 300 people across various production, engineering, quality, and support roles. The facility has extensive capabilities in electronics and mechanical manufacturing and engineering. It produces automotive and industrial products and can provide design, development, testing, and manufacturing services to customers.
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0% found this document useful (0 votes)
64 views7 pages

Automotive Manufacturing Insights

Standard Motor Products, Inc. operates a manufacturing facility in Independence, Kansas that employs over 300 people across various production, engineering, quality, and support roles. The facility has extensive capabilities in electronics and mechanical manufacturing and engineering. It produces automotive and industrial products and can provide design, development, testing, and manufacturing services to customers.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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S T A N D A R D MO T O R P R O D U C T S , I N C .

 
1300 West Oak Street, P.O. Box 788, Independence, Kansas 67301  (620) 331­1000 

ANNUAL REVIEW DATE:  03/22/08 (N.KAHLER)

General Information:

Standard Motor Products, Inc. Telephone: 718­392­0200


37­18 Northern Boulevard, Long Island City, NY 11101 Fax: 718­729­4549

Tax Identification No. 11­1362020


SIC: 3964 NAICS: 336322 DUNS: 00­131­5266

Status of Ownership: Public Corporation

Facility:

Standard Motor Products, Inc. – Independence (SMP­I)


1300 West Oak Street Telephone: 620­331­1000
Independence, KS 67301 Fax: 620­331­1422

Number of Production shifts: Two (2) Plant Size: 357,000 square feet

Internal Programs:
Extensive 5­S SMED KAIZEN
Lean Manufacturing MP2 IMPACT

Number of Employees:
Production ­ 305 Engineering ­ 15
Customer Service ­ 3 Continuous Improvement ­ 3
Quality ­ 10 Materials ­ 9
Process Support ­ 9 Assembly Support ­ 7
Human Resources ­ 4 Sales and Marketing ­ 4
Administration ­ 8

Contacts:
Contact Person Phone E­Mail

Sales/Customer Service Michelle Shaffer 620­331­1000 x 479 mshaffer@smpsfa.com


Engineering/Quality Jerry Alexander 620­331­1000 x 241 jalexander@smpcorp.com
Purchasing/Materials Ted Jones 620­331­1000 x 472 tjones@smpcorp.com
Production Assembly David Blex 620­331­1000 x 421 dblex@smpcorp.com
Fabrication/Facilities Frank Foster 620­331­1000 x 322 ffoster@smpcorp.com
Continual Improvement George James 620­331­1000 x 527 gjames@smpcorp.com
General Manager/Accounting Scott Strycker 620­331­1000 x 125 sstrycker@smpcorp.com
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Strengths

• Experience and name recognition with a broad range of automotive and non­automotive
OE/OES customers.
• Tier 1 presence in marine, heavy truck, off­highway and recreational product design and
manufacturing.
• Vertically integrated electronics and electro­mechanical business unit with product, process,
quality and manufacturing engineering, materials management, customer service, financial,
sales and manufacturing capabilities.
• Broad range of product and manufacturing process knowledge (electronic ignition controls,
sensors, actuators, switches, solenoids, magnetic relays, PCV valves, electronic power switch).
• State­of­the­art CAD/CAE capabilities.
• Fully equipped tool and die shop for quick turn prototypes, samples and modifications.
• In­house design, fabrication, maintenance and modification capabilities for automatic test and
manufacturing process equipment.
• In­house test and product qualification capabilities for most electrical, mechanical and
environmental stress conditions.
• Other basic capabilities, within the corporation, than can be assembled to develop complex new
products and manufacturing processes.
• Expandable state­of­the art electronics and electro­mechanical manufacturing operations.
• Vertical integration of manufacturing support operations (molding, plating, stamping, wiring
harnesses) offers short­run, quick turn manufacturing capabilities.
• Open, unused manufacturing capacity and space available for new business.
• Flexible, cross trained, non­union workforce that allows movement of personnel across product
lines to match demand.
• Track history of above average on­time delivery.

Products and Volumes:

• Products produced: Automotive electro­mechanical, electrical and electronic products


• Standard Current Lead Time: 30 days
• Services Performed: Design, development, manufacture and delivery
• All order quantities (lot sizes) produced

Engineering Capabilities:

SMP­I has the following product and manufacturing process design and development:

• Products manufactured at SMP–I are designed and developed by our in­house engineering staff.
• Manufacturing equipment and tooling and automatic test equipment as designed, programmed
and fabricated by SMP­I engineering. We have our own tool room with tool design facilities and
tool makers.
• We tool and manufacture some products designed by our original equipment and inter
company customers.

SMP­I provides custom manufacturing of dedicated products for original equipment manufacturers,
including the following types of industry applications:

• Industrial
• Heavy Duty
• Manufacturing
• Marine and Recreational
• Agriculture
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Electronic design capabilities include:

• Analog and Digital Circuit Design


• Custom Integrated Circuit (A.S.I.C.) Design
• Circuit Design Simulation
• Embedded Microcontroller Design
• Embedded Software Development
• Printed Circuit Board Design and Layout
• Thick­film Network Design and Layout
• Automatic Test Equipment Design, Programming and Fabrication
• Automotive and Marine Product Qualification
• Manufacturing Process Controls and Equipment Design

Mechanical and electromechanical design capabilities include:

• Mechanical and Electromechanical Product Design


• Solid Modeling and Finite Element Analysis
• Product Packaging and Tooling Design
• Plastic Mold Tooling Design
• Automatic Test Equipment Fixture Design and Fabrication
• Manufacturing Process Machine and Tooling Design Fabrication
• Automotive and Marine Product Qualification
• Model Shop Prototyping

We use a computer based Cyber Metric Gauge Trak software recall and record keeping system for our
gauges and testers. Transfer standards are sent to certified labs for calibration and used as in house
standards for calibration. Calibration intervals vary as we use RP­1 calculation to set the intervals.

We have on site CAD/CAE/CASE tools and use the following:

• Networked Computer Systems


• OrCad Schematic Capture – Circuit Design
• OrCad Layout – Printed Circuit Board Layout
• OrCad PSpice and Cadence – Electronic Circuit Simulation
• Pro Engineer, Solid Works, Microstation – 3D Solid Modeling and Mechanical and Magnetic
Design
• Mechanica and Cosmos – Finite Element Analysis
• AutoCAD – Two Dimensional Mechanical Design

Data transfer formats include:

SLDDRW SLDPRT SLDASM STEP


PRT DRW ASM DWG
DGN IGES
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Quality Management:

SMP–I is ISO 9000/2000 and ISO14001 certified. Please see attached certificates. We routinely provide
certifications and appropriate technical data with product shipments. We have the capability to
provide any level of PPAP for our products. SMP­I is scheduled to become registered to TS16949:2002
by December 2008.

Assembly drawings, operator instructions and other aids are used to manufacture our
products. Design and process FEMA’s, process capability studies, control plans and statistical process
controls are used in manufacturing where appropriate. All employees are required to attend new hire
orientation. Upon placement within a department, employees then undergo an extensive, recorded
training program specific to their job duties.

Customer complaints and returns for corrective action are processed through our internal Returned
Goods Authorization (RGA) system. We have the capability to respond to customer complaints in the
customer required format.

We routinely track customer service levels for on­time delivery, quality and count accuracy. We comply
with current federal, state and local governmental, regulatory, safety and other requirements on
restricted, toxic and hazardous materials, as well as environmental, electrical and electromagnetic
considerations applicable to the country of manufacture and sale.

Testing is an integral part of design, development and production of products at SMP­I. Extensive
qualification testing is performed to verify the design capabilities of manufactured products, including
electrical and environmental reliability testing. Our engineering staff will work with you to design a
qualification test plan that best suits your product, including:

• Full Electrical & Mechanical Performance Tests


• Electro Static Discharge (ESD) Tests
• Transient Waveform Tests
• Powered Device Temperature Cycling Tests
• Automotive In­Vehicle Tests
• Dynamometer Tests
• Vehicle Cold Chamber Testing
• Thermal Shock Tests
• Mechanical Shock and Vibration Tests
• Hot, Cold and Humidity Cycling Tests
• Water Submersion Tests
• Salt Fog
• Dust Chamber Tests
• Chemicals Resistance Tests

SMP­I has an on­site metrology lab and is also accredited by UL for specific electrical certifications.
Certified testing facilities include:

• Fully Equipped Calibration Lab


• Fully Equipped Test Laboratory
• Environmental Chambers
• Humidity and Salt Spray Chambers
• Production Equivalent Automatic Testers
• Full SPC Capabilities
• SAE and ASTM Library of Standards
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Manufacturing Capabilities:

• Injection, Compression and Transfer Plastic Molding


• Metal Stamping and Forming
• Zinc Plating with Clear or Yellow Dichromate and Copper and Brass Bright Dipping
• Powder Coat Painting
• Bobbin and Coil Winding
• Wire EDM
• Electro­Mechanical Assembly
• Die Making and Repair
• Mold Repair
• Prototyping
• Surface Mount ­ Automatic Pick and Place
• Through Hole ­ Auto Insertion
• Re­flow and Wave Soldering
• Computer Controlled Bed­of­Nails and Functional Testing

Electronic Manufacturing Capabilities:

• PC Board Assembly
­ Through­hole Auto Insertion
­ Double­sided SMD Pick and Place
­ Convection Re­flow and Wave Soldering
­ No­clean and Aqueous Cleaning
• In­circuit (Bed­of­Nails) Test
• Automatic Functional Test
• Automatic Functional Test

Process Control:

SMP­I utilizes the following process control systems:

• Statistical Process Control


• Process Routing
• Routing ID by Customer Number
• Tooling Controlled
• Special Handling
• In­Process Revision System

Information Technology (IT) Capabilities:


Telephone Extension
Primary Contact Person: Carla Murray 620­331­1000 437

ANSI­X12 ­ Documents
850­R – Purchase Order 830­R – Planning Schedule
856­S – Advance Ship Notice 810­S – Invoice
857­S – ASN with Invoice 846­S – Inventory Advice
211­S – Bill of Lading 214­S – Carrier Shipment Status
855­S – PO Acknowledgement 860­R – PO Change Request
861­R – Receiving Advice 862­R – Shipping Schedule
864­R ­ Text Message 853­R – Routing & Carrier Instructions
820­R – Remittance Advice 824­R – Application Advice
996­R – File Transfer 810­R – Invoice
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EDIFACT Documents
DELFOR­R – Planning Schedule DELJIT­R – Purchase Order
DESADV­S ­ Advance Ship Notice CONTRL­R – Functional Acknowledgement
APERAK­R – Error Notice RECADV­R – Shipment Status

Other Documents
PIES­S IPO­S/R PO­R ­ TRANSNET

Standards
ANSI­X12 EDIFACT XML TRANSNET

EDI Transmission Types


VAN – Inovis PartnerShip Network FTP XML Over the WEB

EDI Interchange Qualifier and ID


Test: 01* 007166853 Production: 01* 007166853

Computer Hardware Platform


iSeries

Software platforms
EDI – Inovis TLi ERP – JD Edwards

SMP­I uses the internet for sending and receiving all e­mail. Our user mail box is (firstinitial
lastname)@smpcorp.com; i.e., Chris Romine can be reached via e­mail at cromine@smpcorp.com.

Packaging and Labeling Capabilities:

SMP­I has full packaging capabilities as follows:

• Custom product identification labels


• Bulk packaging
• Custom bulk packaging (partitions – dividers – custom inserts)
• Individual white box available
• Can pack customer’s graphic boxes
• UPC bar coding individual boxes
• Standard bar code shipper labels (customized to customers specifications)
• Standard or heavy duty shippers or custom sizes
• Customer specific bar code shipper labels
• Normal or heat treated skids
• All skids are stretch wrapped
• Shipments can be made via most carriers

We are capable of the most current AIAG bar code requirements.

Material Storing and Handling:

We recently JD Edwards at our facility and currently use a typical MRP along with a pull system
utilizing both internal and external Kanbans. We also do some consigned inventory and have bonded
inventory programs set up with several suppliers, many of which we are releasing weekly pulls
electronically on supplier websites.
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SMP­I has supermarkets set up in many areas of the manufacturing facility in which the operators are
using a visual trigger for order replenishment. The operators are faxing the suppliers to ship the fixed
order quantity and the suppliers backfill their stock after each pull. Purchasing sets up yearly blanket
orders with release quantities and there is a coversheet for every item managed in the supermarket. Fax
machines are placed strategically on the shop floor, the employees have ownership and this has proven
to be a very successful joint effort in our facility.

Shipping Capabilities:

We are able to meet any customer’s requirements for ground, air or ocean shipments. We offer full or
LTL shipments, UPS, FED­X, export or expedited services. We also can provide an ASN or any other
customer documentation required.

Additional Information:

Additional information available at www.smpoe.com.

A certificate of product liability insurance is available upon request by contacting Steve Flynn via
telephone at 718­316­4363 or e­mail at sflynn@smpcorp.com.

Requests for country of origin information may be directed to Christine Quigley via telephone at
718­316­4522 or e­mail at cquigley@smpcorp.com.

Documents Available Upon Request:

• Quality Policy and Manual


• Company Brochures and Literature
• Annual Reports
• Organization Chart
• Facilities Listing ­ Equipment and Processes

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