S T A N D A R D MO T O R P R O D U C T S , I N C .
1300 West Oak Street, P.O. Box 788, Independence, Kansas 67301 (620) 3311000
ANNUAL REVIEW DATE: 03/22/08 (N.KAHLER)
General Information:
Standard Motor Products, Inc. Telephone: 7183920200
3718 Northern Boulevard, Long Island City, NY 11101 Fax: 7187294549
Tax Identification No. 111362020
SIC: 3964 NAICS: 336322 DUNS: 001315266
Status of Ownership: Public Corporation
Facility:
Standard Motor Products, Inc. – Independence (SMPI)
1300 West Oak Street Telephone: 6203311000
Independence, KS 67301 Fax: 6203311422
Number of Production shifts: Two (2) Plant Size: 357,000 square feet
Internal Programs:
Extensive 5S SMED KAIZEN
Lean Manufacturing MP2 IMPACT
Number of Employees:
Production 305 Engineering 15
Customer Service 3 Continuous Improvement 3
Quality 10 Materials 9
Process Support 9 Assembly Support 7
Human Resources 4 Sales and Marketing 4
Administration 8
Contacts:
Contact Person Phone EMail
Sales/Customer Service Michelle Shaffer 6203311000 x 479 mshaffer@smpsfa.com
Engineering/Quality Jerry Alexander 6203311000 x 241 jalexander@smpcorp.com
Purchasing/Materials Ted Jones 6203311000 x 472 tjones@smpcorp.com
Production Assembly David Blex 6203311000 x 421 dblex@smpcorp.com
Fabrication/Facilities Frank Foster 6203311000 x 322 ffoster@smpcorp.com
Continual Improvement George James 6203311000 x 527 gjames@smpcorp.com
General Manager/Accounting Scott Strycker 6203311000 x 125 sstrycker@smpcorp.com
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Strengths
• Experience and name recognition with a broad range of automotive and nonautomotive
OE/OES customers.
• Tier 1 presence in marine, heavy truck, offhighway and recreational product design and
manufacturing.
• Vertically integrated electronics and electromechanical business unit with product, process,
quality and manufacturing engineering, materials management, customer service, financial,
sales and manufacturing capabilities.
• Broad range of product and manufacturing process knowledge (electronic ignition controls,
sensors, actuators, switches, solenoids, magnetic relays, PCV valves, electronic power switch).
• Stateoftheart CAD/CAE capabilities.
• Fully equipped tool and die shop for quick turn prototypes, samples and modifications.
• Inhouse design, fabrication, maintenance and modification capabilities for automatic test and
manufacturing process equipment.
• Inhouse test and product qualification capabilities for most electrical, mechanical and
environmental stress conditions.
• Other basic capabilities, within the corporation, than can be assembled to develop complex new
products and manufacturing processes.
• Expandable stateofthe art electronics and electromechanical manufacturing operations.
• Vertical integration of manufacturing support operations (molding, plating, stamping, wiring
harnesses) offers shortrun, quick turn manufacturing capabilities.
• Open, unused manufacturing capacity and space available for new business.
• Flexible, cross trained, nonunion workforce that allows movement of personnel across product
lines to match demand.
• Track history of above average ontime delivery.
Products and Volumes:
• Products produced: Automotive electromechanical, electrical and electronic products
• Standard Current Lead Time: 30 days
• Services Performed: Design, development, manufacture and delivery
• All order quantities (lot sizes) produced
Engineering Capabilities:
SMPI has the following product and manufacturing process design and development:
• Products manufactured at SMP–I are designed and developed by our inhouse engineering staff.
• Manufacturing equipment and tooling and automatic test equipment as designed, programmed
and fabricated by SMPI engineering. We have our own tool room with tool design facilities and
tool makers.
• We tool and manufacture some products designed by our original equipment and inter
company customers.
SMPI provides custom manufacturing of dedicated products for original equipment manufacturers,
including the following types of industry applications:
• Industrial
• Heavy Duty
• Manufacturing
• Marine and Recreational
• Agriculture
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Electronic design capabilities include:
• Analog and Digital Circuit Design
• Custom Integrated Circuit (A.S.I.C.) Design
• Circuit Design Simulation
• Embedded Microcontroller Design
• Embedded Software Development
• Printed Circuit Board Design and Layout
• Thickfilm Network Design and Layout
• Automatic Test Equipment Design, Programming and Fabrication
• Automotive and Marine Product Qualification
• Manufacturing Process Controls and Equipment Design
Mechanical and electromechanical design capabilities include:
• Mechanical and Electromechanical Product Design
• Solid Modeling and Finite Element Analysis
• Product Packaging and Tooling Design
• Plastic Mold Tooling Design
• Automatic Test Equipment Fixture Design and Fabrication
• Manufacturing Process Machine and Tooling Design Fabrication
• Automotive and Marine Product Qualification
• Model Shop Prototyping
We use a computer based Cyber Metric Gauge Trak software recall and record keeping system for our
gauges and testers. Transfer standards are sent to certified labs for calibration and used as in house
standards for calibration. Calibration intervals vary as we use RP1 calculation to set the intervals.
We have on site CAD/CAE/CASE tools and use the following:
• Networked Computer Systems
• OrCad Schematic Capture – Circuit Design
• OrCad Layout – Printed Circuit Board Layout
• OrCad PSpice and Cadence – Electronic Circuit Simulation
• Pro Engineer, Solid Works, Microstation – 3D Solid Modeling and Mechanical and Magnetic
Design
• Mechanica and Cosmos – Finite Element Analysis
• AutoCAD – Two Dimensional Mechanical Design
Data transfer formats include:
SLDDRW SLDPRT SLDASM STEP
PRT DRW ASM DWG
DGN IGES
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Quality Management:
SMP–I is ISO 9000/2000 and ISO14001 certified. Please see attached certificates. We routinely provide
certifications and appropriate technical data with product shipments. We have the capability to
provide any level of PPAP for our products. SMPI is scheduled to become registered to TS16949:2002
by December 2008.
Assembly drawings, operator instructions and other aids are used to manufacture our
products. Design and process FEMA’s, process capability studies, control plans and statistical process
controls are used in manufacturing where appropriate. All employees are required to attend new hire
orientation. Upon placement within a department, employees then undergo an extensive, recorded
training program specific to their job duties.
Customer complaints and returns for corrective action are processed through our internal Returned
Goods Authorization (RGA) system. We have the capability to respond to customer complaints in the
customer required format.
We routinely track customer service levels for ontime delivery, quality and count accuracy. We comply
with current federal, state and local governmental, regulatory, safety and other requirements on
restricted, toxic and hazardous materials, as well as environmental, electrical and electromagnetic
considerations applicable to the country of manufacture and sale.
Testing is an integral part of design, development and production of products at SMPI. Extensive
qualification testing is performed to verify the design capabilities of manufactured products, including
electrical and environmental reliability testing. Our engineering staff will work with you to design a
qualification test plan that best suits your product, including:
• Full Electrical & Mechanical Performance Tests
• Electro Static Discharge (ESD) Tests
• Transient Waveform Tests
• Powered Device Temperature Cycling Tests
• Automotive InVehicle Tests
• Dynamometer Tests
• Vehicle Cold Chamber Testing
• Thermal Shock Tests
• Mechanical Shock and Vibration Tests
• Hot, Cold and Humidity Cycling Tests
• Water Submersion Tests
• Salt Fog
• Dust Chamber Tests
• Chemicals Resistance Tests
SMPI has an onsite metrology lab and is also accredited by UL for specific electrical certifications.
Certified testing facilities include:
• Fully Equipped Calibration Lab
• Fully Equipped Test Laboratory
• Environmental Chambers
• Humidity and Salt Spray Chambers
• Production Equivalent Automatic Testers
• Full SPC Capabilities
• SAE and ASTM Library of Standards
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Manufacturing Capabilities:
• Injection, Compression and Transfer Plastic Molding
• Metal Stamping and Forming
• Zinc Plating with Clear or Yellow Dichromate and Copper and Brass Bright Dipping
• Powder Coat Painting
• Bobbin and Coil Winding
• Wire EDM
• ElectroMechanical Assembly
• Die Making and Repair
• Mold Repair
• Prototyping
• Surface Mount Automatic Pick and Place
• Through Hole Auto Insertion
• Reflow and Wave Soldering
• Computer Controlled BedofNails and Functional Testing
Electronic Manufacturing Capabilities:
• PC Board Assembly
Throughhole Auto Insertion
Doublesided SMD Pick and Place
Convection Reflow and Wave Soldering
Noclean and Aqueous Cleaning
• Incircuit (BedofNails) Test
• Automatic Functional Test
• Automatic Functional Test
Process Control:
SMPI utilizes the following process control systems:
• Statistical Process Control
• Process Routing
• Routing ID by Customer Number
• Tooling Controlled
• Special Handling
• InProcess Revision System
Information Technology (IT) Capabilities:
Telephone Extension
Primary Contact Person: Carla Murray 6203311000 437
ANSIX12 Documents
850R – Purchase Order 830R – Planning Schedule
856S – Advance Ship Notice 810S – Invoice
857S – ASN with Invoice 846S – Inventory Advice
211S – Bill of Lading 214S – Carrier Shipment Status
855S – PO Acknowledgement 860R – PO Change Request
861R – Receiving Advice 862R – Shipping Schedule
864R Text Message 853R – Routing & Carrier Instructions
820R – Remittance Advice 824R – Application Advice
996R – File Transfer 810R – Invoice
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EDIFACT Documents
DELFORR – Planning Schedule DELJITR – Purchase Order
DESADVS Advance Ship Notice CONTRLR – Functional Acknowledgement
APERAKR – Error Notice RECADVR – Shipment Status
Other Documents
PIESS IPOS/R POR TRANSNET
Standards
ANSIX12 EDIFACT XML TRANSNET
EDI Transmission Types
VAN – Inovis PartnerShip Network FTP XML Over the WEB
EDI Interchange Qualifier and ID
Test: 01* 007166853 Production: 01* 007166853
Computer Hardware Platform
iSeries
Software platforms
EDI – Inovis TLi ERP – JD Edwards
SMPI uses the internet for sending and receiving all email. Our user mail box is (firstinitial
lastname)@smpcorp.com; i.e., Chris Romine can be reached via email at cromine@smpcorp.com.
Packaging and Labeling Capabilities:
SMPI has full packaging capabilities as follows:
• Custom product identification labels
• Bulk packaging
• Custom bulk packaging (partitions – dividers – custom inserts)
• Individual white box available
• Can pack customer’s graphic boxes
• UPC bar coding individual boxes
• Standard bar code shipper labels (customized to customers specifications)
• Standard or heavy duty shippers or custom sizes
• Customer specific bar code shipper labels
• Normal or heat treated skids
• All skids are stretch wrapped
• Shipments can be made via most carriers
We are capable of the most current AIAG bar code requirements.
Material Storing and Handling:
We recently JD Edwards at our facility and currently use a typical MRP along with a pull system
utilizing both internal and external Kanbans. We also do some consigned inventory and have bonded
inventory programs set up with several suppliers, many of which we are releasing weekly pulls
electronically on supplier websites.
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SMPI has supermarkets set up in many areas of the manufacturing facility in which the operators are
using a visual trigger for order replenishment. The operators are faxing the suppliers to ship the fixed
order quantity and the suppliers backfill their stock after each pull. Purchasing sets up yearly blanket
orders with release quantities and there is a coversheet for every item managed in the supermarket. Fax
machines are placed strategically on the shop floor, the employees have ownership and this has proven
to be a very successful joint effort in our facility.
Shipping Capabilities:
We are able to meet any customer’s requirements for ground, air or ocean shipments. We offer full or
LTL shipments, UPS, FEDX, export or expedited services. We also can provide an ASN or any other
customer documentation required.
Additional Information:
Additional information available at www.smpoe.com.
A certificate of product liability insurance is available upon request by contacting Steve Flynn via
telephone at 7183164363 or email at sflynn@smpcorp.com.
Requests for country of origin information may be directed to Christine Quigley via telephone at
7183164522 or email at cquigley@smpcorp.com.
Documents Available Upon Request:
• Quality Policy and Manual
• Company Brochures and Literature
• Annual Reports
• Organization Chart
• Facilities Listing Equipment and Processes