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Lenzin neve2
PROTECTION STUDY
LENZING CENTER OF EXCELENCE
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[2 23Mar 2018 | Re-Issue for approval TRI
0 412 Jan 2018 Issue for Review KLS TRI \
REV. DATE DESCRIPTION PREPARED | CHECKED | APPROVED | REMARK |AUTOMATION ENGINEERING
REVISION HISTORICAL SHEET
RevNo| Date | Page Description
0 | 12Jan 2018 Issue for Review
1 12 Feb 2018 Issue for Approval
Calculation revision
2 23 Mar 2018 Revise curve from Extremely Inverse become Inverse
revise |.» setting
Page 2 of ft
Rev-02,1.0
2.0
3.0
4.0
5.0
AUTOMATION ENGINEERING
TABLE OF CONTENTS
GENERAL.
4.4 Scope.
4.2 Document References...
1.3. Abbreviation...
SYSTEM OPERATION ..
PROTECTION COORDINATION
STUDY CASE
41 Calculatior
42 Relay Setting
ATTACHMENT.
ATTACHMENT-01
ATTACHMENT-02
ATTACHMENT-03
Page 3of 17 Rev021.0
1
12
13
2.0
AUTOMATION ENGINEERING
GENERAL
Scope
The purpose of this document is to coordinate setting values of protective relay and breaker
performed by computer base analysis software ETAP power station, MiPower and calculation
study refer to vendor data for LCOE Project, South Pacific Viscose, Indonesia.
Document References
- Short circuit analysis
- MCC and Switchgear vendor data
Lenzing Center of Excellence
Power Control Center
Instantaneous Overcurrent
Timo Ovorcurront
SYSTEM OPERATION
The main supply taken from Line2; Bus3: No.9 at the voltage level 6 kV and stepped down to
400 volt with 2 MVA transformer. LCOE will cover by this 6 kV Switchgear with no
Emergency power supply.
v1
“Ege wrec
6x Line 2, us 3
ves 49
P-TRO1
usd
mR 01
2 Mn
Bas Duct
Bus 3
ace ot
0.4 kv, cc
oz!) ros!) nor!) p02 ') Boa) no")
@ :
Pop 01
ppp oz
31a kVA
109 kya
209 kVA
100 kVA,
109 KVA
LuvA Pane
Page 4 oft Rev-023.0
4.0
44
AUTOMATION ENGINEERING
PROTECTION COORDINATION
~ This document contains setting of protection, which are used for 6kV Switchgear and 0.4
kV PCC. The setting value is set based on vendor relay curve characteristic and the
characteristic of protected load or equipment. The protected loads can be a single motor,
transformer, another downstream equipment panel and lighting. But for this study the
protected load at the downstream stated as Lump Load for simplified study. In order to
coordinate well between upstream relay and downstream relay, upstream relay will
follows on biggest load relay setting and general accumulative characteristic of all loads,
Which are covered by the upstream relay. Coordination between upstream and
downstream sketch on attachment 01
- For Transformer protection, 98.7% of FLA (190 A) is recommendable as overcurrent tap
setting.
- Inrush current transformer is 800% of FLA (1540 A) at 0.45 seconds.
= CT rating is 20/5
- Relay on 6KV switchgear in this ETAP simulation used GE Multilin MDP
- Starting load simulation is Chiller Unit 95 kW; 157,6 A
STUDY CASE
Calculation
Normal operation condition, all normal loads are supplied from Line 2; Bus 3; VCB 9.
a. Low Voltage 0.4 kV Protection Setting
= Incoming PCC ACB NWA0H1; micrologic 2.0 A
Peak Load Demand LCOE = 948 KW; 1600
Iset = 2400 A
~ Outgoing PCC MCCB NSX250H - Chiller Unit - Highest Load
Load demand Chiller Unit = 95 kW; 158 A
Iset = 150% x 158 A
Iset = 237 Ampere
In Rush = 700% x 158 A = 1106 Ampere /\
b. PHASE - Medium Voltage 6 kV Protection Setting (Line 2; Bus 3; VCB 9)
- Over Current Setting (TOC)
Iset: 190 A
CT Primary Ratio:
Pick up (P) =
Iset
Gr Primary Ratio
Pick up (P) = 22 = 4.75
20/8
- Time dial Setting (Dial)
Selected Curve _: Inverse
Page 5of 11 Rev-02AUTOMATION ENGINEERING
ing time (T) : 0.45 Seconds
= (90069 _ biat
T= (Bi — 0,252) x2 + 0,018
(es
Dial = 1.2 ~ Dial = 1.5
- Instantaneous Pick up (IOC)
Inrush < I. <0.8 Isc Bus#3 Line 2
192.5 Ax 8
o LRG
s 4 3s 8% «+ 10 6730 500 IK a 8K
Amps X 100 Bus 3 (Nom. kV=0.4, Plot Ref. kV=0.4)
Project:
Location: LOE
Contraet: V-333803,
Engineer KLS.
Filoname: D:LENZING - SPVFPUILCOEILCOE.OT!
LCOE- New FPU
LCOE STAR
Date: 24-01-2018
SN:
Rev: Base
Fault: Phase
spuoses"00000T 00°0000T 00°000T oo°00T
AX 90°9 =: WO SVAIND UOHeM 10-05 Aepy aseygAUTOMATION ENGINEERING
ATTACHMENT-02
Inverse Curves — Relay MDP GEK-100604C
Page 9 of 11 Rev-02GEK-100604
r
‘TIME OVERCURRENT RELAY
MDP RELAY
INVERSE TIME CURVES
Time in Seconds
gs
Re
on
on
Instantaneous
oo
1 wl} 22
Multiples of Pickup Settings
Figure 1 (GES-9869) Inverse Time Curve for the MDP System
25AUTOMATION ENGINEERING.
ATTACHMENT-03
Data Sheet ACB NW40H1 — Micrologic 2.0 E
Page 10 of 11 Rev-02,Functions Micrologic control units
and characteristics Micrologic E “energy”
Niczoloic€cerrlunts protect powercrcuts,They “Energy meter” measurements
‘also offer measurements, splay, communeation and
Current maxmeters. Version 6 proves earth,
protection.
longtime threshold and rpping delay
voread umm (LED) 071251
ortine pp ardiieang cay
arn leatage or oor aul pickup andppng delay
Sttnleatage or earn aul st Outan
‘Soune ig srw
leprae andaten test
Inacatono oping case
Sgialaepiy
three phe bargraph ard ammeter
rnaugoton hor pee ew ony wth Meraop
‘angaton tutor to we menu comets
‘angaton bron change mene
(9) Display on FOMT2 ony
am Mersey cont nts come in ataspatin.
Inadaltion othe ammeter measurements of Micrologie A
‘Micrologic€ control unts measure and display
‘curren demand
tages: phase to phase, phase toneutal, average" and unbalanced!”
instantaneous power: Pa, S
ower factor PF
‘ower demand: P demand
i energy: Ep, Eq, Es”
‘Accuracy of active energy Epis 2% (chiding the sensors). The range of
‘measurements the same as curent wih Mictologic A depending ofan external
Power supply module (24 VOC).
Communication option
In conjanetion wit te COM communication option, the control unit transmis the
telowng
Protection
Protection thresholds and delays are set using he adjustment cal,
Overload protection
True rms long-time protection,
‘Thermal memory thermal image before and afte tipping.
‘Salting accuracy may be enhanced by ting the sating rango using aaiferent ong
time rating plug. Overload protecton canbe cancelled using a specificLT
rating plug “OF.
‘Short-circult protection
Shorttime (rms) and instantaneous protection.
Selection of Ft type (ON or OFF) for short-time delay.
Earthtault protection
‘Souree ground return earth faut protection.
‘Selection ofl type (ON or OFF or delay
Neutral protection
COnthree-pole ckeult breakers, noural protection isnot possible,
(On four-pole circu breakor, neutral protecton may be set using a three-posiion
switch: neutral unprotected (4P 36), neutral protection at 0.5 Ir(@P 34+ N2), neutral,
Brotecton air (Pad),
Zone selective interlocking (2S!)
{AZSI terminal block may be used interconnect a number of control units to provide
total discrimination for short-time and earth faut protection, without a delay before
tipping.
Overload alarm
‘yellow alarm LED goes on when the current exceeds the long-time trip threshold
M2C programmable contacts
The MC (wo contact) programmable contacts may be usedto signal envens
{tesa alam Alar Ig) Tey en be programmed using te keypad on he
MlcrokigicE contre unto remotly sing tne COM option (2CM ULF),
Fault indications
LEDs indicate the type of faut:
1 overoad long-time protection I)
1 short-arcuit (¢hor-me ed or instantaneous I protecton)
‘earn faut a)
1 irtemal fut (0),
Trip history
‘The tp history displays the Hat of he lat 10 ips, Fox each trp the following
incicalone are recorded and displayed
the tipping cause: IF, led I, Igor Aulo-protaction (Ap) tips
‘= the date and tee o ne trip (requires communication option)
Battery power
‘The faut indieation LEDs remain on unilthe testreset buttons pressed. Under
‘normal operating conditions, te battery supplying the LEDs has a service le of
‘approximately 1D years.
Test
Amin testo a portable test kt may be connected othe test cannectoron the front
to check crcul-breaker operation. For Microogic 6.0 E control unis, the operation of
‘eart-fauit or eartndeakage protecton canbe checked by pressing the test button
located above the test connector.
maCurent sing (A) 04 05 08 07 08 09 oss 0581 f
“Tipping between 1.95 and 1.20x1r Cer ranges er dsable by charginglong-imeraing pg
Tie seg 50 a
Time dla) ‘Accuracy O10-30% SRK 125 25 50 100 700 300 400 500600
‘ccuacy 00-20% 8x"? OF 1 2 4 8 1% 2m
‘crocs 010-20% T2xk 07 068 138 27 $6 n_138 16
iromalmenay un Haters anu ar ng tos
(ot0-40%. (3010 -40% Leer es See
Pepi) dle 1620280 4 6 6 8 1
In 09 085 090 1
Topping between 1.05 and 1.20x1¢ ss
Time seing i 20
Time dalay() ‘Accuracy 010-20% 1SxiF 125 2580100 209300400 S00 600
Accuracy 00-20% 6x O71 2 4 8 2 1 20 2
‘Accuracy 010-20% 72x O79 069 13827 $5 43 1 138 166
Themaimenen 20 minutes ators ane ar ppg
(ot-40%- 0m -50%
RET EL TE REN ITS 8
Prep (A) ad iex 192253 4 5 6 8 10
‘ecurey. 10%
“me seara a 6) ‘Seas wor ay a7 0s aa
mon = 01 02 0304
Tmectlay(ms)eti0xir ——_baanvenatabietme) 7080 140290360
(oterr400) _teaimaxbresktere) 80140200 320500
RA SN AE ST EATS RR BR PB SIO
Pracup A) eins 23 4 6 8 0 2 IS
Max tresk se: 89me
NSE RARITIES SA AORN NE ALATA EE
Preeun a) in A Bc DE F GH
Aecurcy #109 ineaooa 033 G4 05 08 07 08 08
400A «12504 02 03 oA 08 06 07 08 09
n> 12504 500 _s40 720 300880 $60 1040 1120
Tine seing 6) ‘Setings Oro ot 0203 oa
FOn_- 0% 02 03 04
Time delay (ns) iaimaxrevetatiotme) 2080 140230350
tn 1200 (FLOM or On)
Erm
Inetananeoue certs hen O2kInei2xn 418%
005xinoin, 210%
Crartmacneion 7 O2xint 12) 15%
Demand eure ft O2kinwtaxin 215%
Volages ‘Viz, 29, VETLVIN, VAN. VAN 1001969047 305%
‘co power P 301 2000107 22%
Power factor PE owt 32%
Demang power Parana 30am 32%
‘ive ner © O° Gwhe FG 42%
Note acumen based pratecion kncians rue no sala source.
The estes! baton resets maximo, lear te ping eaten anaes he DatALJTOMATION ENGINEERING
ATTACHMENT-04
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