1 2 3 4 5 6 7 8 9 10

A A

B B

GENERATOR CONTROL PANEL

C xx MW C

Wiring Diagram, Outline, Terminal block list, and BOM

D D

E E

F F
0 INITIAL ISSUE RAFAEL ROCHA ASHRAF ABDELRAHMAN MM/DD/YYYY

REV. DESCRIPTION REVISED BY APPROVED BY DATE

REVISION
DIGITAL SIGNATURES
OF A CONTRACT WITH MADSEN CONTROLS & ENGINEERING.

DRAFTSMAN
RAFAEL ROCHA
MM/DD/YYYY

G DESIGNER G
RAFAEL ROCHA
MM/DD/YYYY
1° APPROV: CONTROLS & ENGINEERING
ASHRAF A. TITLE:
MM/DD/YYYY
GENERATOR CONTROL PANEL
2° APPROV:
N/A SITE INFORMATION
-
SCALE DRAWING:
S/E REF: 2019-XXXX D2019XXXX
DIMENSIONS IN MM PO: CUSTOMER PO# SHEET: 001
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

SH DESCRIPTION REV SH DESCRIPTION REV

A A
001 COVER 0
002 INDEX 0
003 TECHNICAL DATA 0
004 SYSTEM LAYOUT 0
005 SINGLE LINE DIAGRAM 0
B 006 CABINET OUTLINE 0 B

007 0
008 0
009 0
010 0
C 011 0 C
012 0
013 0
014 0
015 0
016 0
D D
017 0
018 0
019 0
020 0
021 0
E E
022 0
023 0
024 0
025 0
026 0
F 027 0 F

028 0
029 0
030 0
031 0
G 032 0 G
033 0

DESIGNED DATE: REF: TITLE: SHEET:

RAFAEL ROCHA MM/DD/YYYY 2019-XXXX SITE INFORMATION
GENERATOR CONTROL PANEL 002
CHECKED DATE: PO:
RAFAEL ROCHA MM/DD/YYYY CUSTOMER PO# INDEX
CUSTOMER DRAWING Nº: REV.:
APPROVED DATE: DRAWING Nº.: REV.:
ASHRAF A. MM/DD/YYYY N/A -
CONTROLS & ENGINEERING D2019XXXX 0
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

A 01 - ELECTRICAL CHARACTERISTICS 04 - ACCESSORIES 06.1 - CABLE IDENTIFICATION A

COOLING: LOUVERS W/ FILTER ON THE DOOR TAG + TERMINAL NUMBER

01.1- POWER CIRCUIT (AVR) DOORS: WITH RUBBER TRIMS WITHOUT RUBBER TRIMS TERMINAL NUMBER

POWER SUPPLY: PMG TRAFO EXC. POLYOLEFIN SLEEVE

RATED VOLTAGE: 200 Vca

POWER SUPPLY: SINGLE-PHASE THREE-PHASE
FREQUENCY: 240 Hz
POWER: 2.000 VA 05 - PAINTING 07 - INTERNAL COMPONENTS IDENTIFICATION
B B
05.1 - CHASSIS, BASE, BACKPLATE ADHESIVE LABELS FIXED ON THE BACKPLATE AND ON THE COMPONENT

01.2 - CONTROL CIRCUIT

FINISHING RAL7035 RAL7032
POWER SUPPLY: EXTERNAL
BLACKPLATE MUNSELL 2,5YR6/14 WHITE
RATED VOLTAGE: - Vdc
BASE RAL7035 RAL7032 BLACK
08 - INSPECTION

C STANDARD MADSEN'S FAT C

01.2 - AUXILIARY CIRCUITS

(HEATER, OUTLET, INTERNAL LIGHTING)
POWER SUPPLY: EXTERNAL
RATED VOLTAGE: 115Vca 220Vca
FREQUENCY: 60 Hz 06 - CONDUCTORS
FLEXIBLE CABLE, SIS, 125 ºC - 600V
D D
COLORS ANS SIZES ACCORDING TO THE CIRCUITS*:

02 - INSTALLATION CHARACTERISTICS ENTRADA/SAÍDA DIGITAL (+): #1,0mm² VM #1,5mm² VM

LOCAL : SHELTERED UNSHELTERED ENTRADA/SAÍDA DIGITAL (-): #1,0mm² PR #1,5mm² PR

SALINE NON-SALINE CIRCUITO DE COMANDO CA: #1,0mm² PR #1,5mm² PR

POWER SUPPLY BUSBAR CABLES CIRCUITO DE COMANDO CC (+): #1,0mm² VM #1,5mm² VM

E
IN:
OUT:
SUPERIOR
SUPERIOR
INFERIOR
INFERIOR
CIRCUITO DE COMANDO CC (-):
CONTATO SECO:
#1,0mm² PR

#1,0mm² AZ
#1,5mm² PR

#1,5mm² AZ
TO BE REVIEWED E
MAXIMUM ENVIRONMENT TEMPERATURE:
ALTITUDE: < 1.000m
40 ºC CIRCUITO AUXILIAR CA:
CIRCUITO POTÊNCIA AVR CA:
CIRCUITO POTÊNCIA AVR CC (+):
#1,5mm² CZ

#1,5mm² CZ

#1,5mm² VM
#2,5mm² CZ

#2,5mm² CZ

#2,5mm² VM
#4,0mm² CZ

#4,0mm² CZ

#4,0mm² VM
AFTER DIAGRAM
03 - CONSTRUCTIVE CHARACTERISTICS
CIRCUITO POTÊNCIA AVR CC (-):
SAÍDA PARA CAMPO AVR (+):
#1,5mm² PR

#1,5mm² VM
#2,5mm² PR

#2,5mm² VM
#4,0mm² PR

#4,0mm² VM
DONE
SAÍDA PARA CAMPO AVR (-): #1,5mm² PR #2,5mm² PR #4,0mm² PR
TYPE: FRAME BACKPLATE CABINET CUBICLE CIRCUITO DE CORRENTE (TC): #1,5mm² AM #2,5mm² AM #4,0mm² AM
F LIFTING: BAR EYEBOLT CIRCUITO DE TENSÃO (TP): #1,5mm² BR #2,5mm² BR #4,0mm² BR
F
LOCK: KEYED HANDLE TERRA: #1,5mm² VD/AM #2,5mm² VD/AM #4,0mm² VD/AM
MATERIAL: 12 GA. STEEL
PROTECTION DEGREE: NEMA 12 ENTRADA/SAÍDA ANALÓGICA: 2 x 22AWG + SHLD 3 x 22AWG + SHLD 6 x 22AWG + SHLD
DIMENSIONS IN MM (H x W x D): 2,100 x 800 x 800 RS-485 2 x 22AWG + SHLD 3 x 22AWG + SHLD

COMUNICAÇÃO ETHERNET: CAT. 5e

G *EXCEPT FOR ANALOG AND PATCH CABLES. G

DESIGNED DATE: REF: TITLE: SHEET:

RAFAEL ROCHA MM/DD/YYYY 2019-XXXX SITE INFORMATION
GENERATOR CONTROL PANEL 003
CHECKED DATE: PO:
RAFAEL ROCHA MM/DD/YYYY CUSTOMER PO# TECHNICAL DATA
CUSTOMER DRAWING Nº: REV.:
APPROVED DATE: DRAWING Nº.: REV.:
ASHRAF A. MM/DD/YYYY N/A -
CONTROLS & ENGINEERING D2019XXXX 0
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

A A

B B

C C
FIELD INSTRUMENTS

DIGITAL/ANALOG I/Os

D D
BE1-11
3500/15 3500/22M 3500/46M 3500/46M 3500/32 3500/46M 3500/46M 3500/32 3500 3500/46M 3500/46M 3500/32
Protection
RACK HYDRO HYDRO 4 CHANNEL HYDRO HYDRO 4 CHANNEL HYDRO HYDRO 4 CHANNEL
INTERFACE MONITOR MONITOR RELAY MONITOR MONITOR RELAY FUTURE MONITOR MONITOR RELAY System
AC POWER SUPPLY MODULE MODULE MODULE EXPANSION MODULE

OK OK OK OK OK OK OK OK OK OK
BE1-11
TX/RX TX/RX TX/RX TX/RX TX/RX TX/RX TX/RX TX/RX TX/RX TX/RX
CH1 CH1 CH1
TM BYPASS BYPASS ALARM BYPASS BYPASS ALARM BYPASS BYPASS ALARM
CONFIG 1 1 CH2 1 1 CH2 1 1 CH2
OK ALARM ALARM ALARM
CH3 CH3 CH3
ALARM ALARM ALARM
RESET
CH4 CH4 CH4
R ALARM ALARM ALARM
2 2 2 2 2 2

MADE IN U.S.A. Relay Minor Major

Power Trouble Alarm Alarm Trip Indicator 1
RUN
3 3 3 3 3 3

SUPPLY OK

Indicator 2
PROGRAM
4 4 4 4 4 4

RACK
Indicator 3
ADDR
BUFFERED BUFFERED BUFFERED BUFFERED BUFFERED BUFFERED
TRANSDUCERS TRANSDUCERS TRANSDUCERS TRANSDUCERS TRANSDUCERS TRANSDUCERS

R R R R R R R R R R R
3500 Indicator 4

M2 M2 M2 M2 M2 M2 FUTURE
EXPANSION
Indicator 5

Edit Reset
CONFIGURATION
PORT
Indicator 6

Select Operate
Control Control Indicator 7
Switch Switch

E E
USB
STO ST1 ST2 ST3 ST4 ST5 ST6 ST7 ST8 ST9 ST10 ST11 ST12 ST13 ST14 ST15

WOODWARD 505D WOODWARD PROTECH GII BENTLY NEVADA 3500 BASLER BE1-11
DIGITAL GOVERNOR OVERSPEED PROTECTION DEVICE VIBRATION MONITORING SYSTEM PROTECTION RELAY
BASLER DECS-250N
DIGITAL EXCITATION CONTROL
SYSTEM

F F
MODBUS TCP
MODBUS TCP
MODBUS TCP
MODBUS TCP
MODBUS TCP
SWITCH
DCS
CLIENT
G G

DESIGNED DATE: REF: TITLE: SHEET:

RAFAEL ROCHA MM/DD/YYYY 2019-XXXX SITE INFORMATION
GENERATOR CONTROL PANEL 004
CHECKED DATE: PO:
RAFAEL ROCHA MM/DD/YYYY CUSTOMER PO# SYSTEM LAYOUT
CUSTOMER DRAWING Nº: REV.:
APPROVED DATE: DRAWING Nº.: REV.:
ASHRAF A. MM/DD/YYYY N/A -
CONTROLS & ENGINEERING D2019XXXX 0
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

GENERATION BUSBAR 13,8kV - 60Hz - X,XXXA - XX.XkA - 3

PHASES

1TP-1, 2, 3
A A
1F1, 2, 3 PROTECTION
1 2

0,5 A MEASUREMENT FIELD WIRING

3 x 13.800√3 / 115√3 / 115√3V

0,6P75 - 0,6P75

DSLC-2
=TRANSFORMER CUBICLE
***OUT OF SCOPE OF SUPPLY*** WOODWARD

B B
TAG
M

P1
5A/MEASUREMENT FIELD WIRING
CT-1, 2, 3
3 x 2.000-5-5A
0,3C25 - 10B100
5A/PROTECTION FIELD WIRING

P2
=GENERATOR CUBICLE
C ***OUT OF SCOPE OF SUPPLY*** C

MEASUREMENT / PROTECTION FIELD WIRING

TP-1 / TP-2
13.800 / 115V
0,3P75 BATTERY POWER
FIELD WIRING 1
SUPPLY 24 Vcc
125 Vdc
1S, 2S, 3S 1C, 2C, 3C
2 1 1 2
90 Vac
4,5kJ/kV - 10kA 0,25uF STATION
D 15kV 15kV CONTROL POWER
FIELD WIRING
D
120Vac
120 Vac
200 Vca
T1/T3/T2 4.4 A 240 Hz
13.8 kV
100.0 V 2.000 VA V1 Vref
XX MW
XX.XX MVA
X,XXX A
60 Hz G3 E
~
PMG
1~
FIELD WIRING
PWR
AVR
1800 rpm 3~ FIELD WIRING DECS-250N
1.00 PF FIELD
T4/T6/T5

STATOR'S RTDs FIELD WIRING Iref.

BEARINGS'S RTDs (D.E.) FIELD WIRING

E U E
BEARINGS'S RTDs (N.D.E.) FIELD WIRING

P2
5A/PROTECTION FIELD WIRING
CT1, CT2, CT3
3 x 2.000-5-5A
0,3C25 - 10B100
5A/MEASUREMENT FIELD WIRING

P1

21 24 25 25A 27 32
=XX MW GENERATOR
***OUT OF SCOPE OF SUPPLY***
F 40 43 46 47 49
RTD 50 F
51 59 60 62 64G 67

TAG 78
200A M 78V OOS 81 86 87 87N
15kV
101 50BF
P2
CT1 5A/PROTECTION FIELD WIRING
1 x 200-1A
10B100 P1
1

R1 PROTECTION RELAY - BE1-11g

40 Ohms
G 200A - 10s G
2

=NEUTRAL GROUNDING RESISTOR - XX MW GENERATOR

***OUT OF SCOPE OF SUPPLY*** =XX MW GENERATOR CONTROL PANEL

NOTE: SINGLE LINE DIAGRAM FOR REFERENCE ONLY

DESIGNED DATE: REF: TITLE: SHEET:
RAFAEL ROCHA MM/DD/YYYY 2019-XXXX SITE INFORMATION
GENERATOR CONTROL PANEL 005
CHECKED DATE: PO:
RAFAEL ROCHA MM/DD/YYYY CUSTOMER PO# SINGLE LINE DIAGRAM
CUSTOMER DRAWING Nº: REV.:
APPROVED DATE: DRAWING Nº.: REV.:
ASHRAF A. MM/DD/YYYY N/A -
CONTROLS & ENGINEERING D2019XXXX 0
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

A A

30 VOYAGER COURT SOUTH

TORONTO - ON

T: (416) 907-3844

CONTROLS & ENGINEERING www.madsencontrols.ca

TAG TYPE: GENERATOR CONTROL PANEL

VOLTAGE CLASS: 0,6 kV MANUFACTURER: MADSEN

GENERATOR CONTROL PANEL CONTROL CIRCUIT: 125 Vcc CUSTOMER: NAME

AUXILIARY CIRCUIT: 220 Vca REF: 2019-XXXX

XX MW FREQUENCY: 60 Hz PO: 2081290

B B
TYPE OF DRAWING #.:
SHELTERED D2019XXXX
INSTALLATION:

PROTECTION DEGFREE: NEMA 12 ESTIMATE WEIGHT: 800 Kg

YEAR OF
FINISH: RAL 7035 2019
MANUFACTURE:

BE1-11
Protection
System
BE1-11

Relay Minor Major

Power Trouble Alarm Alarm Trip Indicator 1

Indicator 2

Indicator 3

Indicator 4

Indicator 5

Edit Reset

Indicator 6

Select Operate
Control Control
Indicator 7
Switch Switch

USB

C C

2100.0

D D
1700.0 120 Vca 120 Vca

125 Vcc 125 Vcc

1600.0

1200.0

E E

100.0

F 800.0 800.0 800.0 800.0 F

FRONTAL VIEW REAR VIEW

G NOTE: G

- DIMENSIONS IN MM
DESIGNED DATE: REF: TITLE: SHEET:
RAFAEL ROCHA MM/DD/YYYY 2019-XXXX SITE INFORMATION
GENERATOR CONTROL PANEL 006
CHECKED DATE: PO:
RAFAEL ROCHA MM/DD/YYYY CUSTOMER PO# CABINET OUTLINE
CUSTOMER DRAWING Nº: REV.:
APPROVED DATE: DRAWING Nº.: REV.:
ASHRAF A. MM/DD/YYYY N/A -
CONTROLS & ENGINEERING D2019XXXX 0
1 2 3 4 5 6 7 8 9 10