‘ four-stroke GenSet \ Le en ee RTA MAN CETTE TH)Complete manual date 2012.01.23MAN Diesel GenSet Index \ | L21-2 Tot Index | Drawing No. Engine data 500/600 Proface Description | Preface Questionnaire Description | As01 Main particulars Description | 500.00 (26) Introduction Description | 500.01 (03), Safely Description | 500.02,02) Cross section Description | 500.05 (11) Key for engine designation Description | 500.10 (02) Designation of cyinders Descripton | 500.11 (03) Engine lation clockwise Description | 500:12 (02 identification for instruments Description | 500.20 (04 Introduction to plant maintenance program Description | 500.24 (03) Planned maintenance programme, major overhaul/inspection Description | 500.25 (37 Planned maintenance programme, dutes during operation Besepton | 50026 (23) Operation data & sot points Description | 50030 (75 Groen Passport Description | 500:33 (02) Dala for pressure and tolerance Descnption | 500.35 (50) Daia fo: lightening torque Description | 500.40 (43) Declaration of wosght Description | 500.45 (09), Ordering of spare parts Description | 500'50 (02) How to return spare parts Description | 500.51 (05) Service lets Besurbten | 500 860%) Conversion table Description | 500.60 (01, Basic symbols for piping Description | 800.65 (01) Operation of engine 501/601 Operation Description | $01.01 (08) Operation Description | 501.01 (14) Operation Deseripion | 501.01 (17) Qut of service Description | 501.05 (05) Starting-up after repair Beserbton | $0110 0) Guidelines for longterm low-load operation on HFO Descrption | 50115 (03 Guidoines regarding MAN Diesel GonSets operating on tow Desenption | 501.16 (02) sulphur fuel ol ‘Operating a diesel engine at low frequency Description | 501.25 (01) Performance and condition s02r602 Engine performance and condition Description | 502.01 (08) Evaluation of readings regarding combustion condition Description | 502.02 (04) Condensate amount Description | 502.05 (03) Engine performance data Working cara | 502-01.00 (09 CCheck of leakages from inspection holes Working card} $02-05.00 (03) Trouble shooting 503/603 Starting failures Description | $03.01 (02) Faults in fuel ol systom Description | 503.02 (05) Disturbances during running Description -| 503.03 (08) Ignition in crankcase Description | 503.04 (03) youble shooting guide for centrifugal by-pass iter Description | $03.05 (03) Trouble shooting guide for ai stator Description | 503.06 (04) Trouble shooting for cooling water system Description | 503.09 (03) Trouble shooting electrical failures Description | 503.20 (08) Media specification 504/604MAN Diesel Index GenSet L21-2 | Text Index. Drawing No. ‘Specification for lube oil (SAE40) for heavy fuel oil operation (HFO) | Description | 504.01 (22) ‘Specification for lube oil (SAE4O) for operation with gas oil, diesel oil | Description | 504.01 (19) ee teria for cleaninglexchange of lubricating oil Description | 504.04 (07) Lubricating points Description | 504.05 (03) Lubricating oil in base frame Description | 504.06 (15) ‘Specific lubricating oil consumption - SLOC Description | 504.07 (03) ‘Specification for heavy fuel oil (HFO) Description | 504.20 (0) ‘Specification for marine diesel oil (MDO) Description | §04.20(17) ‘Speciication for gas oll / ese! ol (MO) Description | 504.20(18) ‘Speaification for biofuel Description | 504.20 (14) Fuel oil cleaning Description | 504.30 (01 Sootng water ispecting Description | 504.42 (02) Cooling water system, cleaning Description | 504.43 (02) Quality of raw-water in cooling tower operation (additive and Description | 504.44 (01) keskating water) Quality of water used in exhaust gas boiler plants Description | 504.45 (01) Specification for water used in fuel-water emulsions Description | 504.46 (01) ‘Specification for intake air (combustion air) Description | 504.60 (02) Cylinder head ‘505/605 Cylinder head Description | 505.01 (05) Dismantling of cylinder unit from engine Working card | 505-01.00 (07) Inspection of inlet valve, exhaust valve and valve guide Working card | 505-01.05 (06) Reconditioning of valve spindle seat and valve seat ring Working card | 505-01-10 (04) Valve rotator Working card | 505-01.15 (05) Replacement of valve guide Working card | 505-01-20 (10) Indicator valve Working card | 505-01.26 (05) Inspection of cylinder head cooling water space Working card | 505-01.45 (03) ‘Mounting of cylinder unit in engine Working card | 505.01.55 (08) Cylinder head Plate 50501-25 Valve spindles and valve gear Plate 5502-17 Water guide jacket Plate 50507-03 Cylinder head, top cover Plate 50510-08 Cylinder unit Plate 50515-16 Piston/connecting rod ‘506/606 Piston, connecting rod and cylinder liner Description | 506.01 (08) ‘Separation/assembly of piston, connecting rod arid piston rings Working card | 506-01.05 (08) Piston Working card] 506-01.10 (09) ‘Connecting rod Working card | 506-01.15 (09) Criteria for replacement of connecting rod big-end and main bearing | Working card | 506-01.16 (02) shells Gilera for replacement of connecting rod big-end and main bearing | Working card | 506-01.16 (04) shell Removal/mounting of marine head from engine Working card | 506-01.24 (01) Hydraulic tightening of connecting rod and marine head screws Working card | 506-01:25 (08) In-situ inspection of connecting rod big-end bearing Working card | 506-01.30 (06) Inspection of cylinder liner Working card | 506-01:35 ( Grinding of seal face on cylinder liner and cylinder head Working card | 506-01.45 (05) Dismantling of piston and cylinder liner at low overhaul height Working card | 506-01.50 (05) Piston Plate 5602-03 ‘Connecting rod Plate '50803-02 ‘Connecting rod bearing Plate 50604-02 Piston rings Plate 50805-02MAN Diesel GenSet Index I | L21-2 Text index | Drawing No. Cylinder liner Plate 0610-12 Camshaft 5071607 Camshaft and camshaft drive Bescrotion | 0701 (0) Check of camshaft and camshaft dive Working card | 507°01.00 (06) Inspection and replacement of camshaft bearing Working card | 507-01'05 (07) Measure of fuel pump load Working card | 507-01.25 (01) Intermediate whee! Piate 0701-05 Gamshat (valve camshaft) Pate 50705-12 Camshaft (injection camshaft) Plate 0705-11 Operating gear 508/608 ‘Operating gear for valve and fuel injection pumps Description | 508.01 (05) Inspection of valve roller guide Working card | 508-01. (14) Control and adjusting of valve clearance Working card | 508-01.10 (14) Roller guide and push rods Pate 0801-15 Control/safety 509/609 Safety, control and monitoring system Description | 509.01 (13) Communication rom the GenSet Description | 509.55 (13 Function test of shutdown Working ears | 509:03.05 (10) ‘Adjustment and test of analogous pressure transmitter Working card | 509-05:03 (03) ‘Adjustment and test of tacho and proximity sensors Working card | §09.08.08 (01) ‘Governor and governor drive Piate 50907-14 Governor and governor drive Piate 0901-17 Regulating device Prato 0902-15 instruments Piate 0907-18, LLovel sich in ol sump (LALILAH 28) Pate 0920-11 Fuel oll leakage alarm (LAH 42) Prato 50825-07 Crankshaft 10/610 Crankshaft and main bearings Description | $10.01 (06) Checking of main bearings alignment (Autolog) Working ears | §10-01.00 (13) Inspection of main and guide bearing Shells Working card | 510-01.05 (09) Vibration damper Working card | §10-04.00 (07) Crankshaft Prate Sr001-14 Flywnee! with gear rim : Piate 1003-11 Vibration damper with attachment Prato 1004-12 Vibration damper with attachment Piate 1004-13 Vibration damper with attachment Plate 5104-14 Vibration damper with attachment Plate 31006-15 Vibration damper with attachment Pate . | 5100-16 Vibration damper with attachment Plate Bi004-18 Engine frame/Oit pan S161 Engine frame and base frame Dosernion | $11.01 (06) Functional test of crankcase safety relief valves Working card | 511:01.00 (07) Frame with main bearings Piste B1101-21 Frontend box Piate $1103.27 Frontend box Plate 5110328, Main bearing Plate 5110404 Base frame Plate Brt1-08MAN Diesel Index GenSet 121-2 | i Text Index _| Drawing No. Turbocharger st2612 Turbocharger system Description | 512.01 (11) leaning the turbocharger inservice, water washing of compressor | Description | 812.05 (01) leaning the turbocharger in service, dry cleaning = turbine side Description | 512-10 (024) leaning he turbocharger in service, water washing - turbine side | Description | 512-15 (01 ‘Control air for charge air blow of Description | 512'38 (02) Overhaul of charging ait cooler Working card | 512°01.00 (04) Exhaust pipe componsator Working card | 512-01.10 (02) Water washing of eompressor side Working card | §12-05.00 (0%) Cleaning the turbine, dy cleaning Working card | 512-10.00 (05 leaning the turbocharger in service, water washing - turbine side | Working card | 512-15-00 (03) Charging air cooler Piate 51201-21 Charge air cooler Plate 51201-22 Exhaust pipe arrangement Plate 51202-10 Mounting of turbocharger Plate 51203-20 ‘Mounting of turbocharger Piate 5120321 Exhaust pipe bofore turbocharger Pate 5120414 Exhaust pipe before turbocharger Plate 1204-15 Water washing of comprossor side Plate 51205-01 Blowgun for dry cleaning of turbocharger Plate 5121001 Covering of charge air receiver Pate 5121201 Covering of charge air receiver Prats 51212-02 Charge air connections Plate 5128.02 Compressed air system 513/613 Compressed air system Description | $13.01 (23) After Working cara | 513:01.31 (02) Overhaul, test and inspection of ar starter Working card | §13-01'30 (08) Emergency staring vaive Working card | 513-0140 (08) ‘Check of compressed ar piping system Working card 513-01:90 (03) Manuel tuming gear Working card | 513-25:00 (03) Air starter Plate 51309-16 Airstarter Piate 51308-17 Mein starting valve Prato 51310-04 Main stop valve Piate 1315-03 After Pate 51321-03, Pressure reduction valve Plate 51322-08 Pressure reduction valve Piate 51322-09 Pressure reduction valve : Piate 5132-10 Cover for turning gear Plate 5325-12 Manual turing gear Piate 51325-20 Pneumatic turing gear Pate 5132521 Electnc turning goar (3 x 400V) Plate 51325-22 Electric ting gear (3 x 44 Plate - | 51325-23 Electric turing gear (3 x 480V) Plate 5132524 Fuel oil system 514614 Intemal fue! oi system Description | 514.01 (15) Internal fuel ol system Description | 514.01 (18) HFOMDO changing valves (V1 and V2) Description | 514.25 (02) Dismountingimounting of fuel injection pump Working card | 514:01.05 (17) Disassembly/Assombly and repair of fuel injection pump Working cara | 514-01.08 (13) Fuel injection valve. Working card | 514.01.10 (18) Fu! injection pump Prate 51401-29MAN Diesel GenSet Index i | 121-2 Text Index Drawing No. uel injection valve Plate 1402-28 uel injection pipe Plate 1404-18, Safety fiter Plate 51415-05, Ball valve with actuator Plate 5145-04, Fuel ol arrangoment Plate 51430-13, Installation & operation of safety fiter Description | 2.04.5 Lubricating oil system 5151615, Internal lubricating oll system Description | 515.01 (07) Crankcase ventilation Description | 515.31 (03) Lubricating oll pump Working card | 515-01.00 (05) Prelubricating pump Working card | 515-01.05 (08) Lubricating oil fiter Working card | 515-01.10 (04) [Lubricating oil, thermostatic valve Working card | 515-0120 (05) ‘Check of lubricating ol piping system Working card | 515-01:90 (03) Lubricating oil cooler Working card | 515-06.00 (06) Centrifugal bypass fiter Working card | 515-15.00 (04) Lubricating oi! pump Prato 51501-12 Lubricating oi! iter Plate 51502-16 Prelubrcating pump with motor Plate 51504-05 Lubricating oil cooler Plate 1506-07 Pressure requiating valve Plate 51507-03 Centrifugal bypass fiter Plate 51515-03 Crankcase venting Plate 51531-08 Grankcase venting Piate 51531-07 Prelubricating pump arrangement Plate 51535-07 Mounting of fub. ol thermostatic elements Piate 51545-01 Cooling water system 516/616 Cooling water system Description | 516.01 (10) ‘Check of cooling water system Working card | 516-01.90 (03 Cooling water, thermostatic valve Working card | 516-0400 (04 HT and LT water pumps Working card | 516-10.00 (03; ‘Mounting of cooling water thermostatic elements Plate 51605-05 ‘Mounting of cooling water thermostatic elements Plate 51605-06 ‘Mounting of cooling water thermostatic elements Piate 51605-07 ‘Mounting of cooling water thermostatic elements Piate 51605-08 Mounting of cooling water thermostatic elements Plate 51605-12 Mounting of coling water thermostatic elements Plate 51605-13, High and low temperature fresh water pumps Plate 51610-09 Fresh water pump for use without LT pump Plate 51610-14 Fresh water pump for use without LT pump (long) Plate 51610-17 Cooling water connections Plate 51630-04 ‘Special equipment 8171617 Kit for renewal of piston rings Kit 1706-03 Kil fr renewal of piston rings and flame ring kit 51706-08, Kit for high and low temperature freshwater pumps Kit 51710-04 ‘Specific plant information 519/619 Resilient mounting of generating sets Description | §19.03 (09) Fiting instructions for resilient mounting of landbased GenSets | Working card | §19-03.00 (23) ‘Sandwich mounting Plate 51904-01MAN Diesel Index GenSet L21-2 | | Text Index Drawing No. Tools 20/620 Function of the hydraulic tools Working card | $2001.05 (02) Application of hydraulic tools Working card | 520-01.06 (09) Hand lever pump Working card | 520.01.07 (01) ‘Standard tools (normal maintenance) Plate ‘5000-11 ‘Additional tools, Plate 5202-05 Hand tools: Plate 5204-02