1400p Manual
1400p Manual
INSTALLATION
AND OPERATION
INSTRUCTIONS
CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.) PARTICULATE
EMISSION STANDARDS BY E.E.M.C THESE STOVES HAVE BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES TO STANDARDS: CSA B366.2, ULC S627, UL 1482. MODEL
1100 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.
SAFETY INFORMATION
! WARNING
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage, bodily injury or even death. Please read
entire manual before you install and use your fireplace.
This fireplace has not been tested with an unvented gas log set. To reduce
risk of fire or injury, do not install an unvented gas log set into the fireplace.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada s (705)721-1212 s fax(705)722-6031
www.napoleonfireplaces.com s ask@napoleon.on.ca
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$10.00 W415-0512 / D / 07.16.08
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TABLE of CONTENTS
PG 2-4 INTRODUCTION 10-11 FINISHING
Warranty Brick Installation
General Information Ornamental Trivet Installation
Care of Plated & Enamelled Parts Door and Handles Installation
Care of Glass Pedestal Trim Installation
5-6 INSTALLATION Optional Ash Drawer Kit
Installing the Legs 11-13 OPERATION
Alcove Installation Achieving Proper Draft
Stove Installation Fire Extinguishers and Smoke Detectors
Chimney Connection Fuel Loading and Burn Cycle
Adding Chimney Sections Flash Fire
Outside Air Extended Fire
Wall Pass-through Smoking
6-7 MOBILE HOME Ash Removal Procedures
Venting 13-14 MAINTENANCE
Outside Air Creosote Formation and Removal
7-8 FIREPLACE INSERT Runaway or Chimney Fire
Prior to Installation Gasket Replacement
Installation into a Masonry Fireplace Door Removal
Installation into a Factory Built Fireplace 14 WOOD PILE MAINTENANCE
8-9 OPTIONAL BLOWER
Stove Models 15-17 REPLACEMENTS
Leg Models
Ordering Replacement Parts
Insert Models
Replacement Parts
1101 Blower Service and Replacement
1402 Blower Service and Replacement Accessories
1150 Blower Installation
1150 Features
NAPOLEON® products are manufactured under the strict Standard of the World Recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before
packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.
The following materials and workmanship in your new NAPOLEON® wood fireplace are warranted against
defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, ceramic glass
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components, aluminum
extrusion trims ashdrawer, and cast iron castings.
Electrical (110V) components and wearable parts such as blowers, thermal switch, switches, wiring, firebrick,
gasketing, stainless steel baffle retainer, and high temperature paint are covered and NAPOLEON® will provide
replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a
predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
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4
PEDESTAL MODELS ONLY
GENERAL INFORMATION If the outside air feature of the stove is utilized, you should
Except for their different depths, models 1100, 1150, 1400, never experience a shortage of combustion air. If you choose
1900, 1450 and the fireplace inserts 1101, and 1402 are not to utilize outside air and experience draft or smoking
identical and use the same burning principles. They were problems, you may need to open a door or window.
specifically designed over many months of research to meet WARNING: Burning your unit with the ash dump
the 1990 U.S.A. EPA particulate emission standards and
door open or ajar creates a fire hazard that may
have been extensively tested in Canadian and American
laboratories. This system is the most efficient, simple and result in discoloration to the gold plated door,
trouble free we know and works as follows: internal damage to the stove or a house and/or
Combustion air enters through two holes in the bottom cov- chimney fire.
ered by a single draft control. Air from the front hole goes up To ensure that the ash dump door is tightly closed, allow the
on either side of the door into a preheating airwash located door to snap shut dislodging anything (ashes or pieces of
across the top and then down the window to feed the fire coal) that may be stuck in the opening.
and also to ensure that the glass remains clean. Air from LEG MODELS ONLY
this hole also feeds directly into the combustion chamber at If you experience smoking problems, you may need to open
hearth level. Secondary air from the rear hole travels up the a door, a window or otherwise provide some method of sup-
back in the secondary air housing to the manifold located at plying combustion air to the unit.
the top and shoots out laterally to oxidize the gases below
We suggest that our woodburning hearth products
the smoke exit.
be installed and serviced by professionals who are
The combustion chamber is lined with high temperature fire-
certified in the U.S. by the National Fireplace
brick on 2 sides, the back and across the bottom, with a layer
Institue® (NFI) as NFI Woodburning Specialists or
of fibre baffles at the top to maintain a high temperature in the
who are certified in Canada by
combustion chamber so that gases mixing with the preheated Wood Energy Technical
air from the secondary air manifold tube are easily ignited and Training (WETT).
burned. The stove sides and back are shielded to direct the
heat upwards and forwards into the room.
CARE OF ALL PLATED AND ENAMELED PARTS
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5
STOVE INSTALLATION
INSTALLING THE LEGS STOVE INSTALLATION
To avoid being damaged during shipping, the stove has If the stove is to be installed on a
been bolted to the pallet and combustible floor, it must be placed 8"
must be unbolted before the FIGURE 2A on an approved non-combustible
stove can be installed. hearth pad, that extends 8” (200mm) 8" 8"
1. Remove the 4 nuts and wash- beyond the stove sides and back, and
ers from the underside of the 18” (455mm) to the front. It must be
18"
pallet. installed with a minimum height of
2. Lift the stove up and away 7’ between the stove base and the FIGURE 4A
from the pallet to clear the ceiling.
threaded studs sticking through BACK WALL BACK WALL
the pallet. Place the stove on its
back onto a protective surface B
45°
SIDE WALL
SIDE WALL
such as a carpet or blanket
A
to avoid scratches during leg C
installation.
FIGURE 4B
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6
THE TOTAL HORIZONTAL VENT LENGTH PEDESTAL MODELS OUTSIDE AIR
SHOULD NOT EXCEED 40% OF THE CHIMNEY If possible connect the air intake
HEIGHT ABOVE THE STOVE. at the pedestal’s back or bottom
B"
SE
All horizontal smoke pipe must slope to the outside with a 4 inch A LB
A 4.5"
E
ST OV
slightly upwards a minimum of 1/4” per (100mm) diameter fresh air kit PE
DE ST
L OW
available at your Napoleon/Wolf BE
foot (6mm/0.3m) and all connections must Steel Ltd. dealer. Follow detailed AR
EA
OR
be tight and secured by three sheet metal instructions under “Mobile Home FL
O
DO NOT FILL THIS SPACE WITH ANY TYPE OF Consult with your dealer regarding FIGURE 8 masonry chimney.
MATERIAL. special connection components
Nail headers between the joist for extra support. Firestop available for use for wall pass-throughs.
spacers must be placed on the bottom of each framed opening Use only parts that have been tested and listed for use in a
in any floor or ceiling that the chimney passes through. wall pass-through.
MOBILE HOME
3. Hold a plumb bob from the underside of the roof to deter-
mine where the opening in the roof should be. Cut and frame
the roof opening to maintain proper 2” clearances.
PEDESTAL MODEL 1100 IS APPROVED FOR INSTALLA-
A TION IN MOBILE HOMES IN BOTH CANADA AND THE
UNITED STATES.
HEADERS A 1150 IS NOT APPROVED FOR MOBILE HOMES.
PEDESTAL MODEL 1400 IS APPROVED FOR INSTAL-
LATION IN MOBILE HOMES IN THE UNITED STATES
ONLY.
WARNING: DO NOT INSTALL IN SLEEPING ROOM.
FIRESTOP SPACER - CAUTION: THE STRUCTURAL INTEGRITY OF THE MO-
UNDERSIDE OF JOIST BILE HOME FLOOR, WALL AND CEILING/ROOF MUST
FIGURE 5 BE MAINTAINED.
BACK WALL BACK WALL
6" 45 °
SIDE WALL
SIDE WALL
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FIGURE 15
9
3. The access panel can be removed by taking out the 8
1150 BLOWER INSTALLATION
#10 self taping screws. A 5/16” nut driver will be required to
complete this job. Unplug wires from the thermal switch on 1. Remove the knock-
the panel. See FIGURE 15. out from the back of
4. Remove the securing wingnut from the blower mounting the fireplace.
bracket, slide the bracket to the right and rotate the left side 2. Install the blow-
of the assembly out of the cavity to clear the blower motor. er and housing as
Disconnect the two wires from the blower motor. Remove shown using the 4
the ground wire from the blower mounting bracket, then the screws supplied.
assembly can be taken out of the rear cavity through the
access door opening.
5. Remove the 3 screws that hold the blower to the mounting
bracket. Service or replace the blower as required.
GROUND STUD SECURING
WINGNUT TAB
FIGURE 19
FIGURE 16 3. Loosen the thermodisc bracket (2 screws) and slide the
WIRES bracket forward until the thermodisc is touching the rear
6. Reinstall the blower assem-
bly making sure the blower firebox and secure.
bracket is seated under the
securing tab. FIGURE 16. 1150 FEATURES
Reattach the wire connectors. FIGURE 20
FIGURE 17.
7. Replace the gasket on the
access door. To replace the
access panel, reverse Step
3.
8. Replace the bricks into the
firebox. Reinstall the door. FIGURE 17
1. Turn off all electrical power to the insert. Remove the glass
door and set aside in a safe place.
2. Remove the two screws from the outer edge of the side
panel(s).
3. Push the side panel toward the door and pull away from
the insert, releasing the panel from the keyed slot. Pot
4. Service or replace the blower(s) as required. Fender
5. Re-install the side panel(s) by reversing the procedure.
Wood
Storage
(intended for
short term use)
BLOWER G
HEAT B
BLOWER
SENSOR RHEOSTAT
FIGURE 18
LID LIFTER
HOOK
Remove the screw, as illustrated,
from the preferred side of the stove
rear. Secure the lid lifter hook, as
illustrated, facing out to the side, or
bend it towards the back.
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FINISHING
SIZES 1100/1100C/ 1101 1400/1400L 1402/1450 1900
1100L/1150
#1. 1-1/4” x 4”-1/2 x 9” 4-#1 4-#1 4-#1 4-#1 4-#7*
BACK 2-#4 2-#4 2-#4 2-#4 2-#2
#2. 1-1/4” x 3” x 9”
#3. 1-1/4” x 4-1/2” x 4-1/2” 8-#1 8-#1 12-#1 12-#1 12-#7*
#4. 1-1/4” x 4-1/2” x 9” SIDES 2-#3 2-#3 2-#3
2-#4
#5. 1-1/4” x 2-1/2” x 4-1/2”
(notched)
#6. 1-1/4” x 1-1/2” x 4-1/2”
#7. 1-1/4” x 4-1/2” x 9” 2-#10 2-#10 2-#11 2-#11 2-#12
TOP 2-#13
* (light weight)
#8. 1-1/4” x 2-1/4” x 9” 3-#1 4-#1 5-#1 6-#1 7-#7*
#9. 1-1/4” x 2-1/4” x 6-1/8” 2-#2 2-#2 2-#2 2-#2 2-#2
FLOOR 1-#5 1-#5 1-#5
#10. Fibre baffle - 9” x 1” x 12” 1-#6 1-#6 1-#6
#11. Fibre baffle - 9” x 1” x 16 1/2”
2-#2 2-#2 2-#2 2-#2 2-#2
#12. Fibre baffle - 9” x 1” x 9 3/4” FRONT 1-#8 1-#8 1-#8 1-#8 1-#8
#13. Fibre baffle - 9” x 1” x 9 3/4” 1-#9 1-#9 1-#9 1-#9 1-#9
10 10 10 10
1 1 1 1
1 1 1 1 1 1 1
1 1 1
1 1 1 1 1 1 1
1 1 1
1 1 1
1 1
1 1
MODEL 1100/1100C/1100L/1150
- FIGURE 21 MODEL 1101 - FIGURE 22
11 11 11 11
1 1
1 1
1 1 1 1
1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1 1
1 1 1 1
12 12
13 13
REAR
FOLDING HANDLE
Since these models have no ash pan, shovel some ashes out
WHAT TO DO IF A RUNAWAY OR CHIMNEY
through the door into a metal container with a tight fitting lid. FIRE STARTS
Leave an ash bed approximately 1 inch deep on the firebox
bottom to help maintain a hot charcoal bed.Keep the closed 1. Close the door and draft fully.
container on a noncombustible floor or ground, well away from 2. Call local fire department.
all combustible materials. The ashes should be retained in the
3. Examine flue-pipes, chimney, attic, and roof of the
closed container until all cinders have thoroughly cooled. Cold
wood ashes can be used on the garden or in the compost. house, to see if any part has become hot enough to
catch fire. If necessary spray with a fire extinguisher
MANIFOLD or water from a garden hose.
4. Do not operate the stove again until you are certain
FIGURE 32 the chimney and its lining have not been damaged.
GASKET
GASKET REPLACEMENT
SHIELD
At the end of each burning season inspect the shield and gas-
LEG UNITS WITH ASH PAN ket below the manifold for warping or deterioration. Replace if
1. To remove the ashes, clear the ash away from the ash necessary. Both are held to the manifold with machine screws.
plug. The shield and the 1/8” fibre cloth gasket are available from
2. Remove the ash plug. It is recommended to use a your Wolf Steel Ltd. dealer. See FIGURE 32. At this time also
poker. check that the door gasket is not worn or loose. Replace with
3. Rake the excess ash into the ash drawer. 3/8” high density fiberglass rope if necessary.
Do not overfill the ash drawer. Ash should not accumulate The airwash gasket and shield above the door should also
higher than the sides of the drawer. be inspected and replaced if deteriorated
4. Before removing the drawer, ensure that the area around NOTE: DO NOT OPERATE UNIT IF GASKET, MANIFOLD
the ash opening is clean. Tap the ash from the chute into the SHEILD OR FIBRE BAFFLE IS DETERIOTATED OR MISS-
drawer, then place the ash plug back over opening.
ING.
Never operate your stove with the ash plug removed.
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14
DOOR REMOVAL (1100C ONLY) DO’S
1. Remove cast top. 1. Build a hot fire
2. Pull pin from top door hinge. It is important to hold the door 2. Use only dry wood.
3. Several pieces of medium sized wood
while removing the pin. Pivot the door to clear the top door
are better than a few big pieces.
hinge. Lift the door off of the lower pin. Do not pivot the door 4. Clean chimney regularly.
any further than necessary. 5. Refuel frequently using medium sized
WOOD PILE 6.
wood.
“Fine Tune” the air settings for optimum
MAINTENANCE
performance.
Burn only dry, clean unpainted wood that has been seasoned. It
produces more heat and less soot or creosote. Freshly cut wood
contains about 50% moisture while after proper seasoning only DON’TS
about 20% of the water remains. As wood is burned, this water 1. Take ash out immediately. Let it accumu-
boils off consuming energy that should be used in heating. The late to a depth of at least one inch. A good
wetter the wood, the less heat is given off and the more creosote ash layer provides for a longer lasting and
is produced. better burning fire.
Both hardwood and softwood burn equally well in this stove but 2. Burn wet wood.
hardwood is denser, will weigh more per cord and burn a little 3. Close the door too soon or damper down
slower and longer. Firewood should be split, stacked in a manner too quickly.
that air can get to all parts of it and covered in early spring to be 4. Burn one large log rather than two or three
ready for burning that fall. Dry firewood has cracks in the end smaller, more reasonably sized logs.
grain. Cut the wood so that it will fit horizontally, front to back, 5. Burn at continually “low setting”, if glass
making for easier loading and less of a likelihood that the wood door is constantly blackened. This means
will roll onto the glass. Ideal lengths of wood are approximately the firebox temperature is too low.
12” for EPA 1100, 1100C, 1100L, 1150 and 1101, 16 1/2” for
EPA 1400, 1400L and 1402, 1450 and 21” for EPA 1900.
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15
REPLACEMENTS
Contact your dealer for questions concerning prices and avail- 1. MODEL & SERIAL NUMBER OF FIREPLACE
ability of replacement parts. Normally all parts can be ordered 2. INSTALLATION DATE OF FIREPLACE
through your Napoleon dealer or distributor. 3. PART NUMBER
When ordering replacement parts always give the following 4. DESCRIPTION OF PART
information: 5. FINISH
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FUR-
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. THER INFORMATION, CONTACT YOUR NAPOLEON DEALER.
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17
16
15
12
75
86
10
33 14
19
30
32
16
39
44 17
18
66
31A
31 87
38
40 88
59 54
53
52
58 91
88
47
89
90
55
60
78
2
56 46
74 49
73
48
1
63
77
64
65
67
20 84 85
EM3030L-167 zr-2
115V 60Hz 46W
Z.P. Ins. ClassB
SEL
073
82
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Name
19
NOTES
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NOTES
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