0% found this document useful (0 votes)
700 views21 pages

1400p Manual

This document provides installation and operation instructions for several Napoleon wood burning stove and fireplace insert models. It includes information on installing legs, chimneys, outside air kits, and finishing. It also covers operation, maintenance such as ash removal and creosote formation/removal. Specifications for each model are listed including dimensions, heating capacity and heat output. Safety warnings are provided at the beginning regarding proper installation and use.

Uploaded by

ruger
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
700 views21 pages

1400p Manual

This document provides installation and operation instructions for several Napoleon wood burning stove and fireplace insert models. It includes information on installing legs, chimneys, outside air kits, and finishing. It also covers operation, maintenance such as ash removal and creosote formation/removal. Specifications for each model are listed including dimensions, heating capacity and heat output. Safety warnings are provided at the beginning regarding proper installation and use.

Uploaded by

ruger
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 21

1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE


CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE

INSTALLATION
AND OPERATION
INSTRUCTIONS
CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.) PARTICULATE
EMISSION STANDARDS BY E.E.M.C THESE STOVES HAVE BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES TO STANDARDS: CSA B366.2, ULC S627, UL 1482. MODEL
1100 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.

EPA 1100, 1100L, 1100C, 1150,


1400, 1400L, 1450 & 1900
FREE STANDING MODELS

EPI 1101, 1402


INSERT MODEL

SAFETY INFORMATION

! WARNING
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage, bodily injury or even death. Please read
entire manual before you install and use your fireplace.
This fireplace has not been tested with an unvented gas log set. To reduce
risk of fire or injury, do not install an unvented gas log set into the fireplace.

- This fireplace can be very hot when burning.


- Combustible materials such as firewood, wet clothing, etc. placed too close can catch fire.
- Children and pets must be kept from touching the fireplace when it is hot.
- The chimney must be sound and free of cracks. Before installing this unit, contact the local
building or fire authority and follow their guidelines.
- Operate only with the door tightly closed.
- Burn wood behind the log retainer directly on the firebricks.
- Do not use an elevated grate or otherwise raise the fire.
- At least 14 square inches of outside air must be admitted to the room or directly to the unit
through a 4” diameter pipe.
- This fireplace is designed to burn natural wood only. Higher efficiencies and lower emissions
generally result when burning air dried seasoned hardwoods, as compared to softwoods or
to green or freshly cut hardwoods.
- Do not start a fire with chemicals or fluids such as gasoline, engine oil, etc.
- Do not burn treated wood, coal, charcoal, colored paper, cardboard, solvents or garbage.
- Do not let the fireplace become hot enough for any part to glow red.
- KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to acheieve
heat output rates that exceed design specifications can result in steel distortion and
damage.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada s (705)721-1212 s fax(705)722-6031
www.napoleonfireplaces.com s ask@napoleon.on.ca
W415-0512 / D / 07.16.08
$10.00 W415-0512 / D / 07.16.08
2
TABLE of CONTENTS
PG 2-4 INTRODUCTION 10-11 FINISHING
Warranty Brick Installation
General Information Ornamental Trivet Installation
Care of Plated & Enamelled Parts Door and Handles Installation
Care of Glass Pedestal Trim Installation
5-6 INSTALLATION Optional Ash Drawer Kit
Installing the Legs 11-13 OPERATION
Alcove Installation Achieving Proper Draft
Stove Installation Fire Extinguishers and Smoke Detectors
Chimney Connection Fuel Loading and Burn Cycle
Adding Chimney Sections Flash Fire
Outside Air Extended Fire
Wall Pass-through Smoking
6-7 MOBILE HOME Ash Removal Procedures
Venting 13-14 MAINTENANCE
Outside Air Creosote Formation and Removal
7-8 FIREPLACE INSERT Runaway or Chimney Fire
Prior to Installation Gasket Replacement
Installation into a Masonry Fireplace Door Removal
Installation into a Factory Built Fireplace 14 WOOD PILE MAINTENANCE
8-9 OPTIONAL BLOWER
Stove Models 15-17 REPLACEMENTS
Leg Models
Ordering Replacement Parts
Insert Models
Replacement Parts
1101 Blower Service and Replacement
1402 Blower Service and Replacement Accessories
1150 Blower Installation
1150 Features

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE


Specifications MODEL 1100, MODEL 1150 MODEL 1101 MODEL 1400, MODEL 1402 MODEL 1900
1100C & (INSERT) 1400L, & 1450 (INSERT)
1100L
WIDTH 25 1/2” (65 cm) 29 3/8”. (74.6 cm) 28” (71 cm) 25 1/2” (65 cm) 25 1/2” (65 cm) 25 1/2” (65 cm)
DEPTH 22 1/2” (57 cm) 23 3/16” (58.8 cm) 27” (69 cm) 27” (69 cm) 27” (69 cm) 31 1/2” (80 cm)
DEPTH BEHIND 16 1/2 to 21” (42 to 14 1/2” (37 cm)
FLASHING 54 cm)
FLUE CENTER- 6 1/2” (16.51 cm) 6 3/4” (17.1 cm) 11” (27.94 cm) 7 1/2” (19.05 cm) 5 1/2” (13.97 cm) 7 1/2“ (19.05 cm)
LINE TO REAR
FLUE CENTER- 12 3/4” (32.39 cm) 14 11/16” (37.39 14” (35.56 cm) 12 3/4” (32.39 cm) 12 3/4” (32.39 cm) 12 3/4” (32.39 cm)
LINE TO SIDE cm)
HEIGHT PEDES- 33 1/4” (84 cm) 36 1/2” (92.7 cm) 21 1/4” (54 cm) 33 1/4” (84 cm) 21 1/4” (54 cm) 33 1/4” (84 cm)
TAL MODEL
HEIGHT CAST 28 1/2” (72 cm)
MODEL
HEIGHT LEG 32” (81 cm) 1.7ft3 (0.05m3) 32” (81 cm)
MODEL
CHAMBER 13 1/2x18x12” 13 1/2x18x12” 13 1/2x18x12” 18x18x12” 18x18x12” 22 1/2x18x12”
(D.W.H) (34x46x31 cm) (34x46x31 cm) (34x46x31 cm) (46x46x31 cm) (46x46x31 cm) (57x46x31 cm)
CAPACITY 1.7ft3 (0.05m3) 1.7ft3 (0.05m3) 2.25ft3 (0.06m3) 2.25ft3 (0.06m3) 3.0ft3 (0.08 m3)
t2 t2 t2 t2 t2
APPROX. AREA 600-1500 f 600-1500 f 600-1500 f 1000-2000 f 1000-2000 f 1000-3500 ft2
HEATED* (56-139 m2) (56-139 m2) (56-139 m2) (93-186 m2) (93-186 m2) (93-325 m2)
HEAT OUTPUT 55,000 BTU 55,000 BTU 55,000 BTU 70,000 BTU 70,000 BTU 85,000 BTU
(HIGH BURN) **
DURATION LOW 7 Hours 7 Hours 7 Hours 9 Hours 9 Hours 12 Hours
FIRE*
WEIGHT w/o 215 lbs (97.5 kg) 280 lbs (127 kg) 185 lbs (83.9 kg) 250 lbs (113 kg) 250 lbs (113 kg) 285 lbs (129 kg)
BRICKS
WEIGHT OF 110 lbs (54.4 kg) 110 lbs (54.4 kg) 110 lbs (54.4 kg) 145 lbs (65 kg) 145 lbs (65 kg) 114 lbs (52 kg)
BRICKS
*FIGURES WILL VARY CONSIDERABLY WITH INDIVIDUAL CONDITIONS.
W415-0512 / D / 07.16.08 ** WOLF STEEL LTD. ESTIMATED REALISTIC BTU/H WITH HARDWOOD LOGS AND REGULAR REFUELING.
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
3

NAPOLEON® products are manufactured under the strict Standard of the World Recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before
packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® WOOD FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® wood fireplace are warranted against
defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, ceramic glass
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components, aluminum
extrusion trims ashdrawer, and cast iron castings.

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches, wiring, firebrick,
gasketing, stainless steel baffle retainer, and high temperature paint are covered and NAPOLEON® will provide
replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a
predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS


NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity
(registered customer) whose name appears on the warranty registration card filed with NAPOLEON® -- provided that the purchase
was made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The wood fireplace must be installed by an authorized service technician or contractor. Installation must be done in accordance with
the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and
parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and
chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the fireplace.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workman-
ship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to the President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all
obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but
defective part(s).
After the first year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstal-
lation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President’s Limited Lifetime Warranty, NAPOLEON’S responsibility under this war-
ranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® wood fireplace and any other
warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale
of this product. NAPOLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such
as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient
makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes
dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long
periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from
your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty
claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0512 / D / 07.16.08
4
PEDESTAL MODELS ONLY
GENERAL INFORMATION If the outside air feature of the stove is utilized, you should
Except for their different depths, models 1100, 1150, 1400, never experience a shortage of combustion air. If you choose
1900, 1450 and the fireplace inserts 1101, and 1402 are not to utilize outside air and experience draft or smoking
identical and use the same burning principles. They were problems, you may need to open a door or window.
specifically designed over many months of research to meet WARNING: Burning your unit with the ash dump
the 1990 U.S.A. EPA particulate emission standards and
door open or ajar creates a fire hazard that may
have been extensively tested in Canadian and American
laboratories. This system is the most efficient, simple and result in discoloration to the gold plated door,
trouble free we know and works as follows: internal damage to the stove or a house and/or
Combustion air enters through two holes in the bottom cov- chimney fire.
ered by a single draft control. Air from the front hole goes up To ensure that the ash dump door is tightly closed, allow the
on either side of the door into a preheating airwash located door to snap shut dislodging anything (ashes or pieces of
across the top and then down the window to feed the fire coal) that may be stuck in the opening.
and also to ensure that the glass remains clean. Air from LEG MODELS ONLY
this hole also feeds directly into the combustion chamber at If you experience smoking problems, you may need to open
hearth level. Secondary air from the rear hole travels up the a door, a window or otherwise provide some method of sup-
back in the secondary air housing to the manifold located at plying combustion air to the unit.
the top and shoots out laterally to oxidize the gases below
We suggest that our woodburning hearth products
the smoke exit.
be installed and serviced by professionals who are
The combustion chamber is lined with high temperature fire-
certified in the U.S. by the National Fireplace
brick on 2 sides, the back and across the bottom, with a layer
Institue® (NFI) as NFI Woodburning Specialists or
of fibre baffles at the top to maintain a high temperature in the
who are certified in Canada by
combustion chamber so that gases mixing with the preheated Wood Energy Technical
air from the secondary air manifold tube are easily ignited and Training (WETT).
burned. The stove sides and back are shielded to direct the
heat upwards and forwards into the room.
CARE OF ALL PLATED AND ENAMELED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly


FLUE GLASS with a clean dry cloth.
DÉFLECTEUR EN FIBRE Prolonged high temperature burning with the door ajar may
cause a permanent rainbowing effect on the lower edge of
HOT SECONDARY AIR a gold plated door.
FIBRE BRICKS Porcelain enamel components must be handled with care.
RÉFRACTAIRES The baked-on finish is “glass”. If struck, it will chip. Touch-up
2 SIDES, CERAMIC
BACK
paint is available through your Napoleon dealer.
GLASS
& BOTTOM CARE OF GLASS
DRAFT CONTROL
CLOSED If the glass is not kept clean permanent discolouration and / or
OPEN
blemishes may result. Normally a hot fire will clean the glass.
COMBUSTION AIR
PRIMARY AIR INTAKE The most common reasons for dirty glass include; not using
sufficient fuel to get the stove thoroughly hot, using green or
FIGURE 1 SECONDARY AIR
wet wood, closing the draft so far that there is insufficient air
Be sure to provide sufficient combustion air. There are many for complete combustion. If it is necessary to clean the glass,
other appliances in your home competing for air such as: a use a soft cloth with a nonabrasive cleaner.
kitchen range hood, forced air heating devices or a bathroom DO NOT CLEAN GLASS WHEN HOT!
exhaust fan. The glass is very strong but do not let burning fuel rest against
Do not connect this unit to a chimney flue serving another it and always close the door gently. If the glass should ever
appliance. crack while the fire is burning, do not open the door until the
Expansion / contraction noises during heating up and cooling fire is out and do not operate the stove again until the glass has
down cycles are normal and to be expected. been replaced with a new 5mm thick plate of ceramic glass,
After extended periods of non-operation such as following a available from your Napoleon / Wolf Steel Ltd. dealer.
vacation or a warm weather season, the fireplace may emit DO NOT SUBSTITUTE MATERIALS.
a slight odour for a few hours. This is caused by dust parti- TO REMOVE THE GLASS: When the unit is cool, open
cles on the firebox burning off. Open a window to sufficiently the door and remove the screws and brackets holding the
ventilate the room. glass in place. Remove all broken glass. Wrap the edges
CALIFORNIA PROP 65 WARNING: of the new glass with a U-shaped strip of fiberglass gas-
Use of this product may produce smoke which ket, covering 1/4” on each side. Place the glass with the
contains chemicals known to the State of California fiberglass gasket in position and replace the brackets and
to cause cancer, birth defects, or other reproduc- screws. When finished, you should be able to move the
tive harm. glass slightly, horizontally and vertically.

W415-0512 / D / 07.16.08
5

STOVE INSTALLATION
INSTALLING THE LEGS STOVE INSTALLATION
To avoid being damaged during shipping, the stove has If the stove is to be installed on a
been bolted to the pallet and combustible floor, it must be placed 8"
must be unbolted before the FIGURE 2A on an approved non-combustible
stove can be installed. hearth pad, that extends 8” (200mm) 8" 8"
1. Remove the 4 nuts and wash- beyond the stove sides and back, and
ers from the underside of the 18” (455mm) to the front. It must be
18"
pallet. installed with a minimum height of
2. Lift the stove up and away 7’ between the stove base and the FIGURE 4A
from the pallet to clear the ceiling.
threaded studs sticking through BACK WALL BACK WALL
the pallet. Place the stove on its
back onto a protective surface B
45°

SIDE WALL
SIDE WALL
such as a carpet or blanket
A
to avoid scratches during leg C

installation.

FIGURE 4B

SINGLE WALL CHIMNEY CONNECTOR*


1100/1100L/1150 1400/1400L 1900
A 12” (305 mm) 12” (305 mm) 22” (560 mm)

B 10” (254 mm) 12” (305 mm) 12” (305 mm)

C 6” (152 mm) 6” (152 mm) 8” (205 mm)

* CLEARANCES CAN BE REDUCED WITH SHIELDING ACCEPTABLE TO LOCAL


AUTHORITIES. REDUCED INSTALLATION MUST COMPY WITH NFPA 211 or
CAN/CSA-B365.

DOUBLE WALL CHIMNEY CONNECTOR


1100/1100L 1400/1400L 1900
A 10” (254 mm) 10” (254 mm) 22” (560 mm)

B 6” (152 mm) 6” (152 mm) 12” (305 mm)

FIGURE 2B C 2” (50 mm) 4” (102 mm) 8” (205 mm)

NOTE:CLEARANCES ARE UNABLE TO BE REDUCED FOR THE 1150 BY USING


DOUBLE WALL PIPE.
3. Remove the four additional nuts from each of the four
studs.
4. Use four of the nuts and washers removed above to install CHIMNEY CONNECTION
the legs as illustrated in FIGURES 2a & 2b.
5. Lift the stove up and gently set down on all four legs. Do A 6” diameter single wall stove pipe, used to connect the
not pivot unit up on its legs, as this could result in damage stove to the chimney, must be installed with the crimped end
to the legs. toward the stove. This will ensure that the moisture which
condenses from the burning wood will flow back into the fire
ALCOVE INSTALLATION chamber. Each joint in the stove pipe must be secured with
at least three sheet metal screws.
Model 1100 only may be installed, using a listed double wall This room heater must be connected to:
connector, such as Security DL6 in Canada, the Simpson 1) A chimney complying with the requirements for Type HT
Duravent Plus DVL in the USA or an equivalent double wall chimneys in the Standard for Chimneys, Factory-Built, Resi-
connector, into an alcove having a depth of no more than 4 dential Type and Building Heating Appliance UL 103, or
feet and a height of at least 7 feet. The minimum clearances 2) A code-approved masonry chimney with a flue liner.
are as shown in FIGURE 3. Vent the stove into a masonry chimney or an approved, in-
sulated solid-fuel stainless-steel chimney with as short and
straight a length of six-inch (150mm) diameter smoke pipe
9" 6" as possible. Connection to a masonry chimney must be by a
metal or masonry thimble cemented in place.
4 FOOT
14" MAX
An insulated stainless steel chimney must be supported at
the ceiling or roof and its installation must comply with its
23" manufacturer’s instructions.
ALCOVE
FIGURE 3

W415-0512 / D / 07.16.08
6
THE TOTAL HORIZONTAL VENT LENGTH PEDESTAL MODELS OUTSIDE AIR
SHOULD NOT EXCEED 40% OF THE CHIMNEY If possible connect the air intake
HEIGHT ABOVE THE STOVE. at the pedestal’s back or bottom
B"
SE
All horizontal smoke pipe must slope to the outside with a 4 inch A LB
A 4.5"
E
ST OV
slightly upwards a minimum of 1/4” per (100mm) diameter fresh air kit PE
DE ST
L OW
available at your Napoleon/Wolf BE
foot (6mm/0.3m) and all connections must Steel Ltd. dealer. Follow detailed AR
EA
OR
be tight and secured by three sheet metal instructions under “Mobile Home FL
O

screws equally spaced. Outside Air”.


A (in.) B(in.)
An uninsulated smoke pipe shall not pass 1100 8 5/8" 9 3/4"
through an attic, roof space, closet or FIGURE 7
1400 11 1/8" 9 3/4"
similar concealed space, or through a floor, 1900 14 7/8" 9 3/4"
ceiling, wall or partition, or any combustible WALL PASS-THROUGH
construction.
If possible, design the installa-
tion so that the connector does
DO NOT USE ANY MAKESHIFT MATERIALS DUR- not pass through a combustible
ING INSTALLATION. wall. If during your installation you
1. Move the stove into position with the flue centered, mid- must pass through a combustible
point between two joists to prevent having to cut them. Use wall, check with your building
a plumb bob to line up the centre. inspector before you begin. Also
2. Cut and frame an opening in the roof to provide a 2” check with the chimney connec- This is the preferred
method of passing a
clearance between the outside of the chimney and any tor manufacturer for any specific flue pipe through a
combustible material. requirements. combustible wall to a

DO NOT FILL THIS SPACE WITH ANY TYPE OF Consult with your dealer regarding FIGURE 8 masonry chimney.
MATERIAL. special connection components
Nail headers between the joist for extra support. Firestop available for use for wall pass-throughs.
spacers must be placed on the bottom of each framed opening Use only parts that have been tested and listed for use in a
in any floor or ceiling that the chimney passes through. wall pass-through.

MOBILE HOME
3. Hold a plumb bob from the underside of the roof to deter-
mine where the opening in the roof should be. Cut and frame
the roof opening to maintain proper 2” clearances.
PEDESTAL MODEL 1100 IS APPROVED FOR INSTALLA-
A TION IN MOBILE HOMES IN BOTH CANADA AND THE
UNITED STATES.
HEADERS A 1150 IS NOT APPROVED FOR MOBILE HOMES.
PEDESTAL MODEL 1400 IS APPROVED FOR INSTAL-
LATION IN MOBILE HOMES IN THE UNITED STATES
ONLY.
WARNING: DO NOT INSTALL IN SLEEPING ROOM.
FIRESTOP SPACER - CAUTION: THE STRUCTURAL INTEGRITY OF THE MO-
UNDERSIDE OF JOIST BILE HOME FLOOR, WALL AND CEILING/ROOF MUST
FIGURE 5 BE MAINTAINED.
BACK WALL BACK WALL

6" 45 °
SIDE WALL

SIDE WALL

ADDING CHIMNEY SECTIONS


10" 2"
Add chimney sections, according 2 FT
to the manufacturers installation in- MIN. 10 FT 3 FT
MIN.
structions, securely, to the required FIGURE 9 FIGURE 10
height. The chimney must extend,
at least, 3 feet above its point of The pedestal base must be firmly bolted to the floor with 1/4
contact with the roof and at least inch lag bolts. Minimum clearances to combustibles are as
2 feet higher than any wall, roof or FIGURE 6 shown in FIGURE 9.
building within 10 feet. FIGURE 6. VENTING
If your chimney system is enclosed within the attic area, a
rafter radiation shield is required.
Connect the stove to a chimney system using a listed double
wall connector. Use a chimney system listed to ULC S629 in
Canada or UL103HT in the U.S.A.
The chimney must be installed in accordance with the manu-
facturer’s instructions. Use only specified components with
no substitutions. The chimney and pipe must extend at least
8 feet above the stove and 3 feet above the highest point of
the roof. Install a rain cap at the top which will not impede the
smoke exhaust. The chimney must be supported at the ceiling
W415-0512 / D / 07.16.08
or roof so that its weight does not rest on the stove.
7
FIGURE 11
HINT FOR INSTALLING PORCELAIN
ENAMEL INSERTS:
It must be installed between ceil- Ensure the base of the porcelain side panels
ing joists, with radiation shield are protected from rubbing against the hearth
and roof flashing, so that the when sliding your insert into the masonry
structural strength, insulation and fireplace.
waterproof qualities of the home
are not lessened. Seal with sili- PRIOR TO INSTALLATION
cone to maintain a vapour barrier
at the chimney and outside air Clean all ashes out of the inside of the fireplace. Make
pipe penetrations. sure that the chimney and fireplace are free of cracks,
loose mortar, creosote deposits, blockage or other signs of
deterioration. If necessary, have any repair work done by a
qualified professional before installing the insert.
Do NOT remove bricks or mortar from the fireplace. In case of
an outside air inlet or ash dump, fill with fiberglass insulation.
OUTSIDE AIR Adhere to minimum clearances as shown in FIGURE 12.
Do NOT place any com-
Connection from the stove’s air intake to the outside is manda- bustible materials (furni-
tory in mobile homes only, either through a hole in the wall to ture, firewood, etc.) within 28" TO MANTLE
line up with the knockout in the pedestal back, or through a 1"* COMBUSTIBLE
48 inches in front or 36 17"* PROTRUDING
hole in the floor to line up with the hole in the pedestal base. inches at the side of the SIDE FACINGS
Use a fresh air kit. Secure the 4 inch diameter aluminum liner insert.
by flaring the end once it is inserted through the 4-1/2 inch Combustible material must FIGURE 12
diameter hole in either the back or base of the pedestal. If the not protrude more that 1” to
air intake is through the floor, the hole in the pedestal back the side of the insert or between the mantle and the
must be covered with sheet metal to avoid cold air spillage top of the insert.
into the room. A cover plate is available from your Wolf Steel
Ltd. dealer. Avoid cutting away floor joists, wall studs, electrical INSTALLATION INTO A MASONRY
wires or plumbing. Seal around the outside pipe with insulation FIREPLACE
to prevent drafts.
1. Remove the fireplace damper or fasten it permanently
Attach the rear knockout plate open.
(located inside the ash pan for * We recommend the following method of sealing off the
shipping purposes). damper area around the liner.
If room air starvation oc- 2. *Measure the throat of the fireplace and mark this shape
on a piece of 24 gauge sheet metal (flue cover); cut a six-inch
curs because the fresh air (6.75”) hole to lie directly below the fireplace flue opening.
intake is blocked with ice, Allow two inches of material for a flange on all sides and cut
leaves, etc., or because to these measurements. Bend down the flanges. If you have
the stove door was left open, or due to a strong never done this before, it might be a good idea to make a
exhaust fan operating etc., dangerous fumes and cardboard pattern and test it first. Fasten this flue cover in
smoke from the operating stove could be drawn position as high as possible with two masonry screws per side
into the room. through the flanges into the fireplace. FIGURE 13.

FIREPLACE INSERT LISTED


CHIMNEY
LINER
Your EPI 1101 and 1402 insert firebox is the exact duplication
of the clean-burning technology found in all Napoleon EPA 2”
DAMPER
certified freestanding stoves and in particular that of the EPA FLANGE
REMOVED OR
1100 and 1400. External modifications have been made to al- FASTENED
low its installation as a “functional fireplace insert” with a heat OPEN
circulating blower system and a means of enclosing the solid
fuel burning fireplace cavity for greater heating efficiency.
FLUE
The EPI 1101 insert must be installed into a solid fuel burn- FLUE COVER
CONNECTOR
ing fireplace that is at least 16 1/2 to 21 inches deep, 28 1/2 INSTALLATION
inches wide and 21 1/2 inches high with an approved lined
chimney at least 15 feet high (4.6m).
Your EPI 1402 fireplace insert must be installed only into a
solid fuel burning fireplace that is at least 14 inches deep 26 FIGURE 13 MODEL 1402 Illustrated
inches wide and 22 inches high with an approved lined chim-
ney at least 15 feet high (4.6m). This minimum recess can In Canada: Install a listed 6 inch diameter flexible stain-
only be achieved if the opening height is sufficient enough to less steel liner from the top of the chimney to the insert flue
allow the connector to fit under the noncombustible facing. collar. Attach a stainless steel liner connector or elbow to the
The fireplace and chimney must be constructed in accordance liner and insert onto the flue collar. Fasten with three screws.
with all national and local building code standards. Secure the top of the liner to the chimney cap using a liner
support and chimney flashing. Cap the top of the chimney
liner assembly using an approved rain cap.W415-0512 / D / 07.16.08
8
In the United States: While it is not required, it is recom-
mended that a chimney liner be installed that is continuous OPTIONAL BLOWER
from the insert to the top of the chimney, particularly when the Drywall dust will penetrate into the blower bearings,
insert is installed in a basement. For this type of connection, causing irreparable damage. Care must be taken to
use the “In Canada” installation instructions above. prevent drywall dust from coming into contact with the
In the United States, continued: blower or its compartment. Any damage resulting from
If a continuous liner is not installed, a “direct flue connec- this condition is not covered by the warranty policy.
tion” must be made. The direct flue connection requires a
non-combustible connector that extends from the insert into
Use of the blower increases the output of
the chimney flue liner and also that the installed flue cover heat.
be sealed below the entry point of the connector to prevent STOVE MODELS
dilution of combustion products in the chimney flue with air
from inside the house. Cap the top of the chimney using an Provisions have been made on the stove to install an optional
approved rain cap. blower kit (EP62-1) that comes complete with a variable speed
1402 INSERT MODEL switch to turn the blower on and off, as well as adjusting the
An optional low clearance flue connector is available to fa- blower speed. An optional thermostatic sensor control kit,
cilitate hook up into a tight fitting fireplace. Consult your local EP36, to thermally activate the blower is also available.
dealer for details. LEG MODELS ONLY
The following installation requirements must be observed
when installing solid fuel burning inserts into factory built NOTE: if the optional blower (EP62-1) is installed, the
fireplaces. blower guard (W320-0011) must be installed. This guard
is available from your Napoleon dealer.
INSTALLATION INTO A FACTORY BUILT
FIREPLACE Attach the mounting bracket to the blower
assembly. Then attach the mounting
1. The factory built fireplace must be listed per UL 127 or bracket to the back of your stove, push
ULC S610. on the variable speed knob and plug into
2. Clearances to any combustible material surrounding this any grounded electrical outlet.
insert as identified in Figure 10 must be followed. These clear-
ance requirements supersede any pre-existing facing material MOUNTING
clearances listed for the factory built fireplace. BRACKET
3. Installation must include a full height listed chimney liner
meeting HT requirements (2100°F) per 1777 (U.S.) or ULC BLOWER
S635 (Canada). The liner must be securely attached to the ASSEMBLY
insert flue collar and the chimney top.
VARIABLE
4. Means must be provided to prevent room air passage to the
chimney cavity of the fireplace. This may be accomplished by SPEED
sealing the damper area around the chimney liner, or sealing SWITCH
the fireplace front.
5. The air flow within and around the fireplace shall not be BLOWER GUARD
altered by the installation of the insert (i.e. no louvres or cool- FIGURE 14
ing air inlet or outlet ports are blocked), unless specifically
tested as such for each factory built fireplace manufacturer
and model line. (Note - using a louvred face plate (surround) INSERT MODELS
complies with this requirement)
6. Alteration of the fireplace in any manner is not permitted The 1402 inserts comes equipped with two blowers, while the
with the following exceptions; 1101 has one blower. These blowers are thermally activated.
a. external trim pieces which do not affect the operation Depending on the intensity of the fire, the blowers will start
of the fireplace may be removed providing they can be 15-30 minutes after lighting. The heat sensor for the 1402 is
stored on or within the fireplace for reassembly if the insert located on the right hand side of the unit and the 1101 has a
is removed. heat sensor located at the back on the blower access door.
b. the chimney damper may be removed to install the When first starting the fire, the sensor may be impeded by
chimney liner. a large log or an unevenly burning fire, causing the blowers
7. Circulating air chambers (i.e. in a steel fireplace liner or to cycle on and off. To control this, either build your fire up
metal heat circulator) shall not be blocked. evenly or turn down the blowers until the right side of the
8. Means must be provided for removal of the insert to clean firebox is hot.
the chimney flue. 1101 BLOWER SERVICE OR REPLACEMENT
9. Inserts that project in front of the fireplace must be supplied
with appropriate support means. 1. Turn off all electrical power to the
10. A permanent metal warning label must be attached to the insert. Remove the glass door and GASKET
back of the fireplace stating that the fireplace must be restored set aside in a safe place.
to its original condition for safe use without the insert. 2. Remove the top right side bricks
from inside the firebox, 4-#7’s and
2-#2’s. Then remove the rest of the
THERMAL
side and back bricks from the right
side of the 1101 insert. It is not neces- SWITCH
sary to remove the bottom bricks.

W415-0512 / D / 07.16.08
FIGURE 15
9
3. The access panel can be removed by taking out the 8
1150 BLOWER INSTALLATION
#10 self taping screws. A 5/16” nut driver will be required to
complete this job. Unplug wires from the thermal switch on 1. Remove the knock-
the panel. See FIGURE 15. out from the back of
4. Remove the securing wingnut from the blower mounting the fireplace.
bracket, slide the bracket to the right and rotate the left side 2. Install the blow-
of the assembly out of the cavity to clear the blower motor. er and housing as
Disconnect the two wires from the blower motor. Remove shown using the 4
the ground wire from the blower mounting bracket, then the screws supplied.
assembly can be taken out of the rear cavity through the
access door opening.
5. Remove the 3 screws that hold the blower to the mounting
bracket. Service or replace the blower as required.
GROUND STUD SECURING
WINGNUT TAB

FIGURE 19
FIGURE 16 3. Loosen the thermodisc bracket (2 screws) and slide the
WIRES bracket forward until the thermodisc is touching the rear
6. Reinstall the blower assem-
bly making sure the blower firebox and secure.
bracket is seated under the
securing tab. FIGURE 16. 1150 FEATURES
Reattach the wire connectors. FIGURE 20
FIGURE 17.
7. Replace the gasket on the
access door. To replace the
access panel, reverse Step
3.
8. Replace the bricks into the
firebox. Reinstall the door. FIGURE 17

1402 BLOWER SERVICE OR REPLACEMENT

1. Turn off all electrical power to the insert. Remove the glass
door and set aside in a safe place.
2. Remove the two screws from the outer edge of the side
panel(s).
3. Push the side panel toward the door and pull away from
the insert, releasing the panel from the keyed slot. Pot
4. Service or replace the blower(s) as required. Fender
5. Re-install the side panel(s) by reversing the procedure.
Wood
Storage
(intended for
short term use)
BLOWER G
HEAT B
BLOWER
SENSOR RHEOSTAT

FIGURE 18

LID LIFTER
HOOK
Remove the screw, as illustrated,
from the preferred side of the stove
rear. Secure the lid lifter hook, as
illustrated, facing out to the side, or
bend it towards the back.
W415-0512 / D / 07.16.08
10

FINISHING
SIZES 1100/1100C/ 1101 1400/1400L 1402/1450 1900
1100L/1150
#1. 1-1/4” x 4”-1/2 x 9” 4-#1 4-#1 4-#1 4-#1 4-#7*
BACK 2-#4 2-#4 2-#4 2-#4 2-#2
#2. 1-1/4” x 3” x 9”
#3. 1-1/4” x 4-1/2” x 4-1/2” 8-#1 8-#1 12-#1 12-#1 12-#7*
#4. 1-1/4” x 4-1/2” x 9” SIDES 2-#3 2-#3 2-#3
2-#4
#5. 1-1/4” x 2-1/2” x 4-1/2”
(notched)
#6. 1-1/4” x 1-1/2” x 4-1/2”
#7. 1-1/4” x 4-1/2” x 9” 2-#10 2-#10 2-#11 2-#11 2-#12
TOP 2-#13
* (light weight)
#8. 1-1/4” x 2-1/4” x 9” 3-#1 4-#1 5-#1 6-#1 7-#7*
#9. 1-1/4” x 2-1/4” x 6-1/8” 2-#2 2-#2 2-#2 2-#2 2-#2
FLOOR 1-#5 1-#5 1-#5
#10. Fibre baffle - 9” x 1” x 12” 1-#6 1-#6 1-#6
#11. Fibre baffle - 9” x 1” x 16 1/2”
2-#2 2-#2 2-#2 2-#2 2-#2
#12. Fibre baffle - 9” x 1” x 9 3/4” FRONT 1-#8 1-#8 1-#8 1-#8 1-#8
#13. Fibre baffle - 9” x 1” x 9 3/4” 1-#9 1-#9 1-#9 1-#9 1-#9

10 10 10 10

1 1 1 1
1 1 1 1 1 1 1
1 1 1
1 1 1 1 1 1 1
1 1 1
1 1 1
1 1
1 1

MODEL 1100/1100C/1100L/1150
- FIGURE 21 MODEL 1101 - FIGURE 22

11 11 11 11
1 1
1 1
1 1 1 1
1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1 1
1 1 1 1

MODEL 1400 / 1400L - MODEL 1402- FIGURE 24


FIGURE 23

12 12
13 13

AREA CIRCLED ON EACH FIGURE INDICATES


THE BRICK RETAINER DETAIL
MODEL 1900 - FIGURE 25 BRICK RETAINER DETAIL - TYPICAL
W415-0512 / D / 07.16.08
11
BRICKS AND BAFFLES INSTALLATION OPTIONAL ASH DRAWER KIT
With stove and chimney installation completed, move the Models 1100L / 1400L Only: Provisions have been made on
bricks into place by working as illustrated for your unit on the stove to install an optional ash drawer kit. The EPAD-KT
page 10. kit allows for convenient removal of excess ash. This kit can
1. Install two or three courses of brick on both sides of the be purchased through your Napoleon Dealer.
unit. Install two courses on the back wall. Install the final
course of bricks on the back wall. These bricks are held in
place by a brick retainer. Before installing the bricks, loosen
the screw holding the retainer and ensure that it has been
moved forward. Insert the final two bricks behind the retainer
and while still holding the bricks in place, slide the retainer FIGURE 29
snugly into place. Retighten the screw.
2. 1900 only:
Place the stainless steel support onto the top row of the
OPERATION
CAUTION: Never use gasoline, gasoline-type lantern
bricks as illustrated on page 10.
fuel, kerosene, charcoal lighter fluid, or similar liquids
Pivot the 2 piece baffle up and onto the support, then
to start or ‘freshen up’ a fire in this heater. Keep all such
slide them over and onto the flange of the manifold.
liquids well away from the heater while it is in use.
Ensure that the overlaps are interlocked to close the
Objects placed in front of the fireplace should be kept a
gap. Push the baffles to the rear of the firebox. Repeat
minimum of 48” from the front face.
for the opposite side.
Your Napoleon EPA listed product is a Hi-Tech unit, designed
3. Carefully pivot fibre baffle up onto the top of the side brick.
with the most advanced technology. The unit is extremely
Slide it over onto the flange of the manifold.
airtight. It has an exclusive direct outside air supply (optional
Ensure that the top baffles are pushed all the way to the rear
kit), a safety feature designed to prevent spillage, and to keep
of the firebox, leaving a minimum of a 1 inch gap along the
your house free of carbon monoxide, in case of a downdrafting
front. This will allow the flue gases to escape the firebox.
chimney or an internal negative pressure.
4. Install the bottom bricks, working from the back of the
The first fire(s) in your unit will be difficult to get going and
unit.
keep going with little amount of heat being generated. This
5. Install the 2 bricks along the front.
NOTE: DO NOTE OPERATE IF BAFFLE AND MANIFOLD SHEILD is a result of the moisture being driven out of the fire brick.
ARE NOT IN POSITION Allow 30 to 40 hours of hot fires ( temperatures in excess of
500°F - 600°F) before your unit will perform normally. During
ORNAMENTAL TRIVET INSTALLATION the break-in period (the first 2 or 3 fires) create only small,
Insert the ornamental trivet into the space on the stove top. hot fires using kindling; this will allow the firebrick to cure.
Do not be alarmed if small hairline cracks develop in the
TRIVET firebrick. This is a normal occurrence and does not pose a
safety hazard. The paint may also smell a little for the first few
fires as it cures and you may wish to open a door or window
FIGURE 26 to alleviate the smell.
To start, a brisk fire is required. Place loosely crumpled paper
DOOR AND HANDLE INSTALLATION on the floor of the stove and cover with dry kindling. Open the
draft control fully by pulling the lever forward. Light the paper
Hang the door using the hinge pins supplied. Twist the large and leave the door slightly ajar (one inch) until all kindling
wire handle over the end of the handle rod. is burning. To maintain a brisk fire, a hot coal bed must be
established and maintained.
Twist the smaller wire Slowly add larger wood (2x4 size pieces). Lay the pieces
handle over the end of lengthwise from side to side in the hot coal bed with a shallow
the air damper rod below trench between, so that the primary air can flow directly into
the door. Install ash pan this trench and ignite the fuel above. When the fire seems
pull handle using screws to be at its peak, medium sized logs may be added. Once
and washers. these logs have caught fire, carefully close the door. (Clos-
See FIGURE 26. ing the door too quickly after refueling will reduce the firebox
FIGURE 27 temperature and result in an unsatisfactory burn.) Remember
it is more efficient to burn medium sized wood, briskly, and
PEDESTAL TRIM INSTALLATION refuel frequently than to load the fireplace with large logs that
result in a smouldering, inefficient fire and dirty glass.
Ensure that the pedestal surfaces As soon as the door is closed, you will observe a change in the
are clean and dry; peel the protective flame pattern. The flames will get smaller and lazier because
backing from the trim adhesive. Insert less oxygen is getting into the combustion chamber. The
one end of the brass trim into one of flames, however, are more efficient. The flames will remain
the slots located in the pedestal and lazy but become larger again as soon as the firebricks have
pressing firmly, proceed around to the been heated thoroughly and the chimney becomes heated
other slot. Cut trim to size. Attach the KNOCKOUT and provides a good draft. At this point, the roaring fire that
PLATE
rear knockout plate (located inside the you see when the door is opened is wastefully drawing heated
ash pan for shipping purposes). room air up the chimney -- certainly not desirable. Always
operate with the door fully closed once the medium sized
logs have caught fire.
TRIM
FIGURE 28
PEDESTAL W415-0512 / D / 07.16.08
12
You can now add larger pieces of wood and operate the stove
FIRE EXTINGUISHERS / SMOKE DETECTORS
normally. Once the stove/insert is entirely hot, it will burn very
efficiently with little smoke from the chimney. There will be All homes with a solid fuel burning fireplace should have at least
a bed of orange coals in the firebox and secondary flames one fire extinguisher in a central location known to all, and at
flickering just below the top firebrick. You can safely fill the least one smoke detector in the room containing the fireplace.
firebox with wood to the top of the door and will get best If it sounds an alarm, correct the cause but do not deactivate or
burns if you keep the stove pipe temperatures between 250 relocate the smoke detector.
degrees Fahrenheit (120 degrees Celsius) and 450 degrees FUEL LOADING AND BURN CYCLE
Fahrenheit (270 degrees Celsius). A surface thermometer
will help regulate this. When loading the stove, ensure that the two upper fibre
Without a stove thermometer, you are working blindly baffles are not lifted up and off their ledge.
and have no idea of how the stove is operating! A stove For maximum efficiency, when the stove is thoroughly hot, load
thermometer offers a guide to performance. it fully to the top of the door opening and burn at a medium
low setting. Maximum heat for minium fuel (optimum burn)
Can’t get the fire going? Use more kindling and paper. As- occurs when the stove top temperature beneath the trivet is
suming the chimney and vent are sized correctly and there is between 500°F (260°C) and 600°F (315°C). The bricks will be
sufficient combustion air, the lack of sufficiently dry quantities nearly all white and the glass mostly clear. The whiteness of
of small kindling is the problem. Thumb size is a good gauge the bricks and the cleanness of the glass are good indicators of
for small kindling diameter. your operating efficiency. Not enough heat is produced when
Can’t get heat out of the unit? One of two things may have only one or two pieces of wood are burned or the wood may
happened. The stove/insert door may have been closed not burn completely. A minimum of three pieces are needed
prematurely and the unit itself has not reached optimum tem- to encase a bed of coals that sustains the fire.
perature. Reopen the door and/or draft control to re-establish Loosely stacked wood burns quicker than a tightly packed
a brisk fire. The other problem may have been wet wood. The load. Wood burns in cycles rather than giving a steady output
typical symptom is sizzling wood and moisture being driven of heat. It is best to plan these cycles around your household
from the wood. routine so that only enough coals are left to start the next load.
ACHIEVING PROPER DRAFT In the evening, load your stove, at least, a half-hour before bed
to ensure a good fire, hot enough to close the draft control for
Draft is the force ASH FENDER an overnight burn. Burn only dry seasoned wood.
which moves air It produces more heat and less soot or creosote. Do not burn
from the firebox up ocean beach wood. Its salt content can produce a metal eating
through the chim- acid. When refueling open the door slowly to prevent smoke
ney. The amount of spillage. Use a pair of long gloves (barbecue gloves) when
draft in your chim- feeding the fire. Because these stoves burn at the front, they
ney depends on the are clean and efficient, but they are also very hot and gloves
length and diameter are useful. Keep a small steel shovel nearby to use as a
of chimney, local ge- poker and to remove ashes. Do not store the wood within 3
ography, nearby ob- feet (1m) of the stove.
structions and other FIGURE 30
factors. Adjusting FLASH FIRE
the draft control regulates the temperature. The draft can be A flash fire is a small fire burned quickly when you don’t need
adjusted from a low burn rate with the handle in fully, to a fast much heat. After your kindling has “caught”, load at least 3
burn rate with the handle fully out. pieces of wood, stacked loosely. Burn with the draft control
Inadequate draft may cause back-puffing into the room fully open or closed only slightly.
through the stove/insert and chimney connector points and
may cause plugging of the chimney. Too much draft may cause EXTENDED FIRE
an excessive temperature in the stove, glowing red stove parts Load your larger pieces of wood compactly, packed close
or chimney connectors or an uncontrollable burn which can enough to prevent the flames from penetrating it completely.
lead to a chimney fire or permanent damage to the unit. After approximately 30 minutes, depending on the size of the
Do not operate your stove/insert for longer than 30 minutes load, close the draft control completely making sure that the
with the draft control on “HIGH” (fully open). fire is not extinguished.
DO NOT OVERFIRE THE STOVE!
Overfiring can occur by:
a) burning large amounts of smaller wood pieces such as
furniture scraps, skids or treated wood;
b) vigorously burning large loads of wood with the draft control
* NOTE: 1100C/1150 and on “HIGH” (fully open) for long periods of time (one or two
optional EPA Leg Models hours).
ash pans are not equipped
with a cover or rear folding TO OPEN:
ASH WELL
PULL AND ROATE
handle. Ash pan not avail- COVER TO CLOSE:
ROTATE
able for model 1450.

FIGURE 31 PULL HANDLE

REAR
FOLDING HANDLE

W415-0512 / D / 07.16.08 PULL


HANDLE
13
SMOKING
A properly installed Napoleon unit should not smoke. If yours
MAINTENANCE
Check your chimney and chimney connector for creosote and
does, check the following: Has the chimney had time to get
hot? Is the smoke passage blocked anywhere in the stove, soot buildup weekly until a safe frequency for cleaning is estab-
chimney connector or chimney? Is the room too airtight and lished. If accumulation is excessive, disconnect the stove and
the air intake not connected to the outside? Try with a win- clean both the chimney and the stove. You may want to call a
dow partly open. Is the smoke flow impeded by too long a professional chimney sweep to clean them. Both have to be
horizontal pipe or too many bends? Is it a weak draft perhaps cleaned at least once a year or as often as necessary.
caused by a leaky chimney, a cold outside chimney, too large Remove fibre baffles and clean above them once a year.
a diameter of a chimney, too short a chimney, or a chimney Replace any broken bricks.
too close to trees or a higher roof? Has a direct flue connec-
tion been used rather than a chimney liner continuous from CREOSOTE FORMATION AND REMOVAL
cap to fireplace flue collar. When wood is burned slowly, it produces tar and other or-
ASH REMOVAL PROCEDURES ganic vapours which combine with expelled moisture to form
creosote. These vapours condense in the relatively cooler
Allow the ashes in your firebox to accumulate to a depth of
chimney flue of a slow burning fire and when ignited, make an
two or three inches; they tend to burn themselves up. When
the fire has burned down and cooled, remove any excess extremely hot fire. So, the smoke pipe and chimney should be
ashes but leave an ash bed approximately 1 inch deep on the inspected monthly during the heating season to determine if a
firebox bottom to help maintain a hot charcoal bed. buildup has occurred. If creosote has accumulated it should
PEDESTAL UNITS WITH ASH PAN be removed to reduce the risk of a chimney fire.
RUNAWAY OR CHIMNEY FIRE
To use your ash pan, pull the ash dump handle forward
(FIGURE 31), rotate approximately 90° counterclockwise to Runaway fires can be the result of three major factors:
the open position. Rake the excess ashes into the ash pan. 1. Using incorrect fuel, or small fuel pieces which wood
Close the ash well. normally be used as kindling.
NEVER OPERATE YOUR STOVE WITH THE ASH 2. Leaving the door ajar too long and creating extreme
WELL IN AN OPEN POSITION.
temperatures as the air rushes in the open door.
This creates a fire hazard that may result in a house/chimney
fire, internal damage to the stove or discoloration to the gold 3. Burning your stove with the ash dump door open.
plated door (plated finishes are not covered by the warranty). SOLUTIONS:
To ensure that the ash well is fully closed, allow the door to 1. Do not burn treated or processed wood, coal,charcoal,
snap shut, dislodging anything that may be stuck at the open- coloured paper or cardboard.
ing. Flip the cover up onto the ash pan when transporting the 2. Be careful not to over-fire the unit by leaving the door
ashes to a closed container with a tight fitting lid for storage. open too long after initial start-up. A thermometer on
Carry the ash pan using the front and back handles. the chimney connector and/or stove top helps.
* FIGURE 31. 3. Always operate the stove with the ash well in a closed
UNITS WITHOUT ASH PAN position.

Since these models have no ash pan, shovel some ashes out
WHAT TO DO IF A RUNAWAY OR CHIMNEY
through the door into a metal container with a tight fitting lid. FIRE STARTS
Leave an ash bed approximately 1 inch deep on the firebox
bottom to help maintain a hot charcoal bed.Keep the closed 1. Close the door and draft fully.
container on a noncombustible floor or ground, well away from 2. Call local fire department.
all combustible materials. The ashes should be retained in the
3. Examine flue-pipes, chimney, attic, and roof of the
closed container until all cinders have thoroughly cooled. Cold
wood ashes can be used on the garden or in the compost. house, to see if any part has become hot enough to
catch fire. If necessary spray with a fire extinguisher
MANIFOLD or water from a garden hose.
4. Do not operate the stove again until you are certain
FIGURE 32 the chimney and its lining have not been damaged.

GASKET
GASKET REPLACEMENT
SHIELD
At the end of each burning season inspect the shield and gas-
LEG UNITS WITH ASH PAN ket below the manifold for warping or deterioration. Replace if
1. To remove the ashes, clear the ash away from the ash necessary. Both are held to the manifold with machine screws.
plug. The shield and the 1/8” fibre cloth gasket are available from
2. Remove the ash plug. It is recommended to use a your Wolf Steel Ltd. dealer. See FIGURE 32. At this time also
poker. check that the door gasket is not worn or loose. Replace with
3. Rake the excess ash into the ash drawer. 3/8” high density fiberglass rope if necessary.
Do not overfill the ash drawer. Ash should not accumulate The airwash gasket and shield above the door should also
higher than the sides of the drawer. be inspected and replaced if deteriorated
4. Before removing the drawer, ensure that the area around NOTE: DO NOT OPERATE UNIT IF GASKET, MANIFOLD
the ash opening is clean. Tap the ash from the chute into the SHEILD OR FIBRE BAFFLE IS DETERIOTATED OR MISS-
drawer, then place the ash plug back over opening.
ING.
Never operate your stove with the ash plug removed.
W415-0512 / D / 07.16.08
14
DOOR REMOVAL (1100C ONLY) DO’S
1. Remove cast top. 1. Build a hot fire
2. Pull pin from top door hinge. It is important to hold the door 2. Use only dry wood.
3. Several pieces of medium sized wood
while removing the pin. Pivot the door to clear the top door
are better than a few big pieces.
hinge. Lift the door off of the lower pin. Do not pivot the door 4. Clean chimney regularly.
any further than necessary. 5. Refuel frequently using medium sized
WOOD PILE 6.
wood.
“Fine Tune” the air settings for optimum

MAINTENANCE
performance.

Burn only dry, clean unpainted wood that has been seasoned. It
produces more heat and less soot or creosote. Freshly cut wood
contains about 50% moisture while after proper seasoning only DON’TS
about 20% of the water remains. As wood is burned, this water 1. Take ash out immediately. Let it accumu-
boils off consuming energy that should be used in heating. The late to a depth of at least one inch. A good
wetter the wood, the less heat is given off and the more creosote ash layer provides for a longer lasting and
is produced. better burning fire.
Both hardwood and softwood burn equally well in this stove but 2. Burn wet wood.
hardwood is denser, will weigh more per cord and burn a little 3. Close the door too soon or damper down
slower and longer. Firewood should be split, stacked in a manner too quickly.
that air can get to all parts of it and covered in early spring to be 4. Burn one large log rather than two or three
ready for burning that fall. Dry firewood has cracks in the end smaller, more reasonably sized logs.
grain. Cut the wood so that it will fit horizontally, front to back, 5. Burn at continually “low setting”, if glass
making for easier loading and less of a likelihood that the wood door is constantly blackened. This means
will roll onto the glass. Ideal lengths of wood are approximately the firebox temperature is too low.
12” for EPA 1100, 1100C, 1100L, 1150 and 1101, 16 1/2” for
EPA 1400, 1400L and 1402, 1450 and 21” for EPA 1900.

W415-0512 / D / 07.16.08
15
REPLACEMENTS
Contact your dealer for questions concerning prices and avail- 1. MODEL & SERIAL NUMBER OF FIREPLACE
ability of replacement parts. Normally all parts can be ordered 2. INSTALLATION DATE OF FIREPLACE
through your Napoleon dealer or distributor. 3. PART NUMBER
When ordering replacement parts always give the following 4. DESCRIPTION OF PART
information: 5. FINISH
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FUR-
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. THER INFORMATION, CONTACT YOUR NAPOLEON DEALER.

REPLACEMENT PARTS 1402 COMPONENTS


31 KB-35 VARIABLE SPEED CONTROL C/W KNOB
# PART NO. DESCRIPTION 34* W018-0078 # 11 FIBRE BAFFLE
1 W325-0002 SPRING HANDLE - SMALL 36* EP-14MS MANIFOLD GASKET & SHIELD
2 W325-0007 SPRING HANDLE - LARGE 44 W690-0002 HEAT SENSOR
3* W090-0001 BRICK - # 1 45* W580-0005 COMPLETE BRICK SET
4* W090-0002 BRICK - # 2 46 W510-0001 5/16” PLUG
5* W090-0004 BRICK - # 4 LEFT
6* W090-0005 BRICK - # 4 RIGHT 1100L COMPONENTS
7* W090-0015 BRICK - # 7
8* W090-0018 BRICK - # 8 21* W090-0003 BRICK - # 3
9* W090-0019 BRICK - # 9 24* W018-0077 # 10 FIBRE BAFFLE
10 W715-0073 ASH FENDER TRIM C/W CORNER BRACKETS 26* EP-11MS MANIFOLD GASKET & SHIELD
11* W160-0014 SPRING CLIP FOR ASH FENDER 31 KB-35 VARIABLE SPEED CONTROL C/W KNOB
12 W010-0347 AIRWASH GASKET & SHIELD 45* W580-0006 COMPLETE BRICK SET
13* W570-0007 SCREWS for MANIFOLD & SHIELD 46 W510-0001 5/16” PLUG
14 GZ551 REPLACEMENT FAN
1100 COMPONENTS 1400L COMPONENTS
21* W090-0003 BRICK - # 3 31 KB-35 VARIABLE SPEED CONTROL C/W KNOB
22* W090-0016 BRICK - # 5 34* W018-0078 # 11 FIBRE BAFFLE
23* W090-0017 BRICK - # 6 36* EP-14MS MANIFOLD GASKET & SHIELD
24* W018-0077 # 10 FIBRE BAFFLE 45* W580-0005 COMPLETE BRICK SET
25* W200-0077 BLACK TRIVET 46 W510-0001 5/16” PLUG
26* EP-11MS MANIFOLD GASKET & SHIELD
27* W580-0001 COMPLETE BRICK SET 1100C COMPONENTS
28* CL28 BLACK CANOPY LOUVRES
29* CL28G GOLD PLATED CANOPY LOUVRES 15 W135-0143** CAST TOP
30 W010-0349 PEDESTAL TRIM 16 W135-0144** CAST SIDES
31 KB-35 VARIABLE SPEED CONTROL C/W KNOB 17 W135-0145** CAST ASHLIP
32 W010-0243 ASH PAN (NO FRONT PLATE) 18 W135-0146** CAST LEG
33 W325-0011 ASH PAN HANDLE 19 W135-0147** CAST DOOR
21* W090-0003 BRICK - # 3
1400 COMPONENTS 22* W090-0016 BRICK - # 5
22* W090-0016 BRICK - # 5 23* W090-0017 BRICK - # 6
23* W090-0017 BRICK - # 6 24* W018-0077 # 10 FIBRE BAFFLE
28* CL28 BLACK CANOPY LOUVRES 26* EP-11MS MANIFOLD GASKET & SHIELD
29* CL28G GOLD PLATED CANOPY LOUVRES 27* W580-0001 COMPLETE BRICK SET
30 W010-0349 PEDESTAL TRIM 31 KB-35 VARIABLE SPEED CONTROL C/W KNOB
31
32
KB-35
W010-0243
VARIABLE SPEED CONTROL C/W KNOB
ASH PAN (NO FRONT PLATE) 1100C-1 COMPONENTS
33 W325-0011 ASH PAN HANDLE 87 W135-0282** CAST TOP
34* W018-0078 # 11 FIBRE BAFFLE 88 W135-0281** CAST SIDES
35* W580-0002 COMPLETE BRICK SET 89 W135-0278** CAST ASHLIP
36* EP-14MS MANIFOLD GASKET & SHIELD
90 W135-0280** CAST LEG
37* GS-330K BLACK TRIVET
91 W135-0279** CAST DOOR
1900 COMPONENTS 21* W090-0003 BRICK - # 3
22* W090-0016 BRICK - # 5
21* W090-0003 BRICK - # 3
23* W090-0017 BRICK - # 6
22* W090-0016 BRICK - # 5
24* W018-0077 # 10 FIBRE BAFFLE
23* W090-0017 BRICK - # 6
26* EP-11MS MANIFOLD GASKET & SHIELD
28* CL28 BLACK CANOPY LOUVRES
27* W580-0001 COMPLETE BRICK SET
29* CL28G GOLD PLATED CANOPY LOUVRES
31 KB-35 VARIABLE SPEED CONTROL C/W KNOB
30 W010-0349 PEDESTAL TRIM
31 KB-35 VARIABLE SPEED CONTROL C/W KNOB 1150 COMPONENTS
32 W010-0243 ASH PAN (NO FRONT PLATE) 21* W090-0003 BRICK - # 3
33 W325-0011 ASH PAN HANDLE 22* W090-0016 BRICK - # 5
37* GS-330K BLACK TRIVET 23* W090-0017 BRICK - # 6
38 W018-0092 # 12 FIBRE BAFFLE 24* W018-0077 # 10 FIBRE BAFFLE
39 W018-0093 # 13 FIBRE BAFFLE 27* W580-0001 COMPLETE BRICK SET
40 W655-0209 BAFFLE SUPPORT BRACKET 47 W525-0024 POT FENDER
41* W580-0003 COMPLETE BRICK SET 48 W325-0041 ASH DRAWER HANDLE
42* EP-19MS MANIFOLD GASKET & SHIELD 49 W710-0027 ASH DRAWER
1101 COMPONENTS 50*
51*
W715-0641
W290-0101
PEDESTAL TRIM
LID GASKET
21* W090-0003 BRICK - # 3 52 W135-0234 CAST - FIREBOX TOP
24* W018-0077 # 10 FIBRE BAFFLE 53 W135-0235 CAST - LID
26* EP-11MS MANIFOLD GASKET & SHIELD 54 W135-0236 CAST - FLUE COLLAR
43* W580-0006 COMPLETE BRICK SET 55 W135-0237 CAST - PEDESTAL BASE
44 W690-0002 HEAT SENSOR 56 W135-0238 CAST - ASH TRAY
31A KB-36 VARIABLE SPEED CONTROL C/W KNOB 57* W325-0040 HANDLE - LID LIFTER
**FOR AVAILABLE PORCELAIN COLOURS,
ADD THESE LETTERS TO THE BASE PART NUMBER:
GREEN - F
BROWN - N
BLACK - K W415-0512 / D / 07.16.08
ALMOND - S
16
ACCESSORIES
# PART NO. DESCRIPTION
58 H222G GOLD PLATED DOOR
1100L COMPONENTS
58 H222 BLACK DOOR 67 EP62-1 VARIABLE SPEED BLOWER
58 H222SS BRUSHED STAINLESS STEEL DOOR 78 EPA-RK SOLID BRASS RAILING KIT
- STANDARD ARCH 79* EPLK AIR CIRCULATION CHAMBER LOUVRES (BLACK)
59 H222W BLACK DOOR - EARLY AMERICAN 80* EPLG AIR CIRCULATION CHAMBER LOUVRES (GOLD)
59 H222GW GOLD DOOR - EARLY AMERICAN 81* EPLSS AIR CIRCULATION CHAMBER LOUVRES
59 H222SSW BRUSHED STAINLESS STEEL DOOR (BRUSHED STAINLESS STEEL)
- EARLY AMERICAN 82 W320-0011 BLOWER GUARD
60 W010-1071 DOOR GLASS W/ GASKET 83* EP36 THERMOSTATIC SENSOR CONTROL KIT
61* W020-0043 DOOR GASKET 84 200K TRADITIONAL STEEL LEGS (BLACK)
62* W020-0050 GLASS GASKET 85 202CK ORNAMENTAL CAST IRON LEGS
63 CISK** CAST IRON SURROUND KIT, PAINTED BLACK 85 202CG ORNAMENTAL CAST IRON LEGS (GOLD PLATED)
64 CISK**A CAST IRON SURROUND KIT, ENAMEL PORCELAIN 85 202CSS ORNAMENTAL CAST IRON LEGS
65 EPAD-KT ASH DRAWER KIT - LEG MODELS (BRUSHED STAINLESS STEEL)

1100 COMPONENTS 1400L COMPONENTS


66 GS200-G ORNAMENTAL TRIVET 67 EP62-1 VARIABLE SPEED BLOWER
67 EP62-1 VARIABLE SPEED BLOWER 78 EPA-RK SOLID BRASS RAILING KIT
68* W500-0064 FRESH AIR COVER PLATE 79* EPLK AIR CIRCULATION CHAMBER LOUVRES (BLACK)
69* 111KT OUTSIDE AIR KIT 80* EPLG AIR CIRCULATION CHAMBER LOUVRES (GOLD)
70* W470-0002 ENAMEL TOUCH UP & BRUSH (SPECIFY COLOUR) 81* EPLSS AIR CIRCULATION CHAMBER LOUVRES
(BRUSHED STAINLESS STEEL)
1400 COMPONENTS 82
83*
W320-0011
EP36
BLOWER GUARD
THERMOSTATIC SENSOR CONTROL KIT
67 EP62-1 VARIABLE SPEED BLOWER 84 200K TRADITIONAL STEEL LEGS (BLACK)
68* W500-0064 FRESH AIR COVER PLATE 85 202CK ORNAMENTAL CAST IRON LEGS
69* 111KT OUTSIDE AIR KIT 85 202CG ORNAMENTAL CAST IRON LEGS (GOLD PLATED)
70* W470-0002 ENAMEL TOUCH UP & BRUSH (SPECIFY COLOUR) 85 202CSS ORNAMENTAL CAST IRON LEGS
71* GS-330G GOLD PLATED TRIVET (BRUSHED STAINLESS STEEL)
72* GS-530G ORNAMENTAL TRIVET
1900 COMPONENTS 1150 COMPONENTS
1 W325-0033 SPRING DOOR HANDLE (LARGE) - SATIN CHROME
67 EP62-1 VARIABLE SPEED BLOWER
2 W325-0032 SPRING DOOR HANDLE (SMALL) - SATIN CHROME
68* W500-0064 FRESH AIR COVER PLATE
69* 111KT OUTSIDE AIR KIT
69* 111KT OUTSIDE AIR KIT
86 EP65 BLOWER KIT
70* W470-0002 ENAMEL TOUCH UP & BRUSH (SPECIFY COLOUR)
1450 COMPONENTS
71* GS-330G GOLD PLATED TRIVET
72* GS-530G ORNAMENTAL TRIVET
66 GS200-G ORNAMENTAL TRIVET
1101 COMPONENTS 67 EP62-1 VARIABLE SPEED BLOWER
68 W500-0064 FRESH AIR COVER PLATE
73 AK-1 ADAPTER KIT FOR CISK
74 EI-900K10 10” FLASHING KIT C/W BULL NOSE TRIM
**FOR AVAILABLE PORCELAIN COLOURS,
ADD THESE LETTERS TO THE BASE PART NUMBER:
1402 COMPONENTS GREEN - F
BROWN - N
70* W470-0002 ENAMEL TOUCH UP & BRUSH (SPECIFY COLOUR) BLACK - K
75 EPA335KT LOW CLEARANCE FLUE CONNECTOR ALMOND - S
76* EPI-RK SOLID BRASS RAILING KIT
77 AK-2 ADAPTER KIT FOR CISK-A

W415-0512 / D / 07.16.08
17
16
15
12
75
86

10

33 14
19

30

32

16
39
44 17
18
66

31A
31 87
38
40 88
59 54

53

52

58 91
88

47

89
90

55

60
78
2
56 46

74 49
73

48

1
63
77
64
65
67

20 84 85
EM3030L-167 zr-2
115V 60Hz 46W
Z.P. Ins. ClassB
SEL
073

82

W415-0512 / D / 07.16.08
18

Fireplace Service History


This fireplace must be serviced annually depending on usage.

Date Dealer Name Service Technician Service Performed Special Concerns

W415-0512 / D / 07.16.08
Name
19

NOTES

W415-0512 / D / 07.16.08
20

NOTES

W415-0512 / D / 07.16.08
21

W415-0512 / D / 07.16.08

You might also like