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03 Pillar - 120

The process flow diagram outlines the production process for a pillar part from raw material inspection to storage and dispatch. Key steps include profile cutting using a CNC laser cutting machine, bending using a press break, deburring, and final inspection to ensure dimensions and specifications meet the drawing requirements. Potential sources of variation and quality characteristics are identified for each process step to monitor and control quality.

Uploaded by

Mohsin Akhter
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21 views1 page

03 Pillar - 120

The process flow diagram outlines the production process for a pillar part from raw material inspection to storage and dispatch. Key steps include profile cutting using a CNC laser cutting machine, bending using a press break, deburring, and final inspection to ensure dimensions and specifications meet the drawing requirements. Potential sources of variation and quality characteristics are identified for each process step to monitor and control quality.

Uploaded by

Mohsin Akhter
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROCESS FLOW DIAGRAM

Supplier Name : ZAAM TOOLS Date 17/12/2017 Prepared By :


Part Name : Pillar Rev No. 0
S.B.Singh
Part no: 2.10113.1.20.112.120 Rev Date 0
Proces Sheet no.1 PFD NO. ZT/PILLAR/MDTS102/02 Approved By :
Sub Part no / Part Name.: Mohsin Akhtar
OPP. INCOMING SOURCE OF FLOW PRODUCT
BRIEF DESC. PROCESS CHARACTERSTICS
NO. VARIATION SEQUENCE CHARACTERSTICS

10 Raw Material Sheet Thickness Specified sheet thickness, Raw material Test report varification
10
Inspection Rust ,Crack , Pitting Visual
Material Grade Specified Grade as per Drawing
Colour Coating
20 Profile Cutting 1.Profile cutting Less 1. Profile Radius Compensation
CNC Laser Cutting 2.Profile cutting More
Machine at our 20
Lucknow Plant

30 Bending 1. Bending More 1. Diameter Tool Holder Setting


Press Break 2. Bending Less 2.Length Tool guaging
30
at our Lucknow Plant 3.Length More Tool Variation
4.Length Less

1. Diameter
40
40 Deburrig 1.Stopper Condition
2.Grinding Roller Variation

50 Final 1.Uncaliberated Instrument Final Quality All dimensions should be 1.Caliberated Instrument
Inspection 2.Unskilled Inspector Plan according to the Drawing 2.Skilled Operator
50 specification

60 Storage & Despatch 1.Rust


2.Damage 1.Component Should Not Be1.Proper
Get Storage
60 Rusty During Storage 2.Correct Material Despatch
2.Dispatch Qty. As Per As Per Customer Schedule
Schedule 3.Proper Loading In Vehical

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