Tracer ch532
Tracer ch532
Chiller controller
User guide
CG-SVU01B-E4
Foreword Reception
These Installation Operation and When the unit arrives on site, check
Maintenance instructions are given it has not been damaged in any way
as a guide to good practice in the during transport. If damage is
installation, start-up, operation and observed, or even merely suspected,
periodic maintenance by the user of notify the carrier within 24 hours by
TRACER CH532 chiller controller. registered letter. Notify the local
They do not contain the full service Trane Sales office at the same time.
procedures necessary for the The unit should be totally inspected
continued successful operation of within 3 days of delivery. If damage
this equipment. The services of a is observed, notify the last carrier by
qualified service technician should registered letter and notify the local
be employed, through the medium sales office.
of a maintenance contract with a
reputable service company.
General information
About this manual
Warranty Cautions appear at appropriate
Warranty is based on the general places in this instruction manual.
terms and conditions of the Your personal safety and the proper
constructor. The warranty is void if operation of this machine require
the equipment is modified or that you follow them carefully. The
repaired without the written constructor assumes no liability for
approval of the constructor, if the installations or servicing performed
operating limits are exceeded, or if by unqualified personnel.
the control system or the electrical
wiring is modified.
Damage due to misuse, lack of
maintenance, or failure to comply
with the manufacturer’s instructions,
is not covered by the warranty
obligation.
If the user does not conform to the
rules of “Maintenance”, it may entail
cancellation of warranty and
liabilities by the constructor.
Foreword 2
Warranty 2
Reception 2
General information 2
TRACER CH532 Presentation 4
Hardware architecture 5
Starting/stopping the unit 9
Menus 10
Display menu: “Data display” 11
Customer settings menu: “Settings” 12
Clock Setting menu: “Clock” 15
Unit configuration menu: “Configuration” 17
Alarms 22
Lon Talk option
®
25
Safety recommendations 32
Maintenance contract 32
Training 32
CG-SVU01B-E4 3
1 2 3 4
Prg Esc
5 6 7
4 CG-SVU01B-E4
9
9
Esc
Prg
11
10
CG-SVU01B-E4 5
6 CG-SVU01B-E4
Legend:
AI: Analog Input
DI: Digital Input
AO: Analog Output
DO: Digital Output
CONVONOFF: ON/OFF converter
CG-SVU01B-E4 7
Figure 3
Water setpoint
5
4
1
Ambient
2 temperature 3
Legend:
AI: Analog Input
DI: Digital Input
DO: Digital Output
8 CG-SVU01B-E4
Once the unit is powered on (main Note: In case of power failure unit
disconnect switch closed) TRACER will restart in the state (operating
CH532 returns to the following mode, setpoints…) it was in before
display: the power failure and default screen
will be displayed.
TRACER CH532 V2.0
01/05/04 00:00
Water Temp 20.0°C
OFF BY KEYB.
Esc
Pressing from any screen will
return to this screen.
1. Press
2. Following screen will be displayed:
Status Unit
OFF BY KEYB.
Switch on unit ? N
3. Press
Esc
3. Press to return to default
display
CG-SVU01B-E4 9
10 CG-SVU01B-E4
From the menu screen, select “Data 3. Refrigerant saturated temperatures 6. Number of compressors starts
The menu is looped making it Sat Temp CDS1 = Condensing Starts indicates the number of
possible to scroll from the first item temperature circuit 1 compressor starts since first start-up.
in the menu to the last item. Sat Temp CDS2 = Condensing
temperature circuit 2 (dual circuit 7. Operating mode
units only)
Lvg Wat Temp 08.0°C Sat Temp EVP1 = Evaporating
Mode Cooling
Ret Wat Temp 12.0°C temperature circuit 1
Stp Local 07.0°C
Amb Temp 28.0°C Sat Temp EVP2 = Evaporating
Ckt1 Enable
Active StP 07.0°C temperature circuit 2 (dual circuit
Ckt2 Enable
units only)
1. Water and air temperatures Legend for screens 4,5 and 6: Mode = Running mode
Lvg Wat Temp = Leaving water Cmp A1 = Compressor A/circuit 1 - Cooling = Cold water production
temperature Cmp B1/C1 = Compressor B and - Heating = Hot water production
Ret Wat Temp = Entering water C/circuit 1 (Reversible chillers only)
temperature Cmp A2 = Compressor A/circuit 2 Stp Local 07.0°C
Amb Temp = Ambient air (dual circuit units only) - Stp = Current setpoint
temperature Cmp B2/C2 = Compressor B and - Local = Source of Setpoint
Active StP = Active water setpoint C/circuit 2 (dual circuit units only) Local = Cooling or heating
setpoint defined locally
Extern = Auxiliary setpoint
HP ckt1 00.0 bar Cmp A1 Off or operating mode by
HP ckt2 00.0 bar Cmp B1 C1 Off external contact
LP ckt1 00.0 bar Cmp A2 Off Auto = setpoint by the
LP ckt2 00.0 bar Cmp B2 C2 Off automatic reset or the
daily/weekly program
4. Compressors status Remote = Setpoint by
2. Refrigerant pressures Possible Status: supervisor
HP ckt1 = Condensing Pressure Off = Compressor stopped
circuit 1 On = Compressor running Ckt1/Ckt 2 = Operational circuits
HP ckt2 = Condensing Pressure Rec.On = Compressor will start after - Enable = Circuit is operational
circuit 2 (dual circuit units only) anti-short cycle - Disable = Circuit is not
LP ckt1 = Evaporating Pressure Rec.Off = Compressor will stop after operational
circuit 1 anti-short cycle
LP ckt2 = Evaporating Pressure
8. Compressors failures counters
circuit 2 (dual circuit units only)
Cmp A1 000000 Hrs Nb of CMP faults
Cmp B1 C1 000000 Hrs Cpt A1:0 Cpt A 2:0
Cmp A2 000000 Hrs Cpt B1:0 Cpt B 2:0
Cmp B2 C2 000000 Hrs Cpt C1:0 Cpt C 2:0
CG-SVU01B-E4 11
From the menu screen, select Cooling Stp = Cold water setpoint 2.1 Cooling mode setpoint reset
(-12 to 20°C - factory setting: 7°C) To access one of the parameters
“Settings” then press . Heating Stp = Hot water setpoint
Following screen will appear: (20 to 60°C - factory setting: 45°C) displayed, press and change
Aux Wat Stp = Auxiliary setpoint
value using or . Confirm the
(-12 to 60°C - factory setting: 10°C)
User password
Aux Wat = Auxiliary setpoint from value by pressing
external source:
0000
Enable = Auxiliary setpoint validated
Disable = Auxiliary setpoint non- Cold water reset N
validated Start Point 20.0°C
Enter password:”0000” (factory-set) End Point 30.0°C
. Automatic cooling and heating Reset Delta 10.0°C
Press and cursor will move to
mode setpoints reset
first field of password. Pressing Cold Water Reset: Ambient
TRACER CH532 offers the possibility temperature based cold water
or will change the value from 0 to offset cold and/or hot water setpoint offset
setpoints according to ambient air Y = Enabled
to 9999. Keeping pressure on or temperature. N = Disabled (factory setting)
The automatic setpoint reset Start Point: Starting point (-15 to 50°C
will move the numbers fast. program will allow you to change - factory setting: 20°C)
the water temperature setpoint End Point: Ending point (-15 to 60°C
(cooling and heating mode) with the - factory setting: 30°C)
Press to confirm password.
ambient temperature. This function Reset Delta: Reset amplitude (-15 to
can be used in conjunction with the 15°C - factory setting: 10°C)
Pressing will allow external setpoint reset function.
navigation from screen 1 to 5 as Figure 4 3. Heating mode setpoint reset
shown hereafter: (Reversible chillers only)
To access one of the parameters
1. Setpoints
displayed, press and change
5
4
Cooling Stp 07.0°C 1 value using or . Confirm the
Heating Stp 45.0°C
Aux Wat Stp 10.0°C value by pressing
Aux Wat Disable
Ambient
2 temperature 3 Hot water reset N
To access one of the parameters Start Point 20.0°C
End Point 30.0°C
displayed, press and change 1. Leaving water temperature setpoint Reset Delta 10.0°C
2. Starting point
value using or . Confirm the 3. Ending point
4. Reset delta Hot Water Reset: Ambient
value by pressing 5. Active set point temperature based hot water
setpoint offset
Below the reset starting point, the
Y = Enabled
Cooling StP 07.0°C water temperature setpoint will be
N = Disabled (Factory setting)
Heating StP 45.0°C the normal setting. Between the
Start Point: Starting point
Aux Wat StP 10.0°C starting and ending point the
(-15 to 50°C - factory setting: 20°C)
Aux Wat Disable setpoint will vary proportionally with
End Point: Ending point
the ambient temperature. After the
(-15 to 60°C - factory setting: 30°C)
ending point, the setpoint will stay
Reset Delta: Reset amplitude
at its maximum or minimum value.
(-15 to 15°C - factory setting: 10°C)
12 CG-SVU01B-E4
CG-SVU01B-E4 13
7. Remote Mode
value by pressing
14 CG-SV01B-E4
CG-SV01B-E4 15
Program
Zone #1
Daily
Start 00:00
Start 00:00
Cooling Stp 07.0°C
Stop 00:00
Heating Stp 45.0°C
16 CG-SV01B-E4
1. Unit definition On
To access one of the 4 parameters Pump 1
Off
displayed, press and change
On
value using or . Confirm the Pump 2
Off
value by pressing
t
Unit type: Chiller
Refrg R407C
When twin pumps are used, a pump
Fans/ckt 3
switch will occur at each start and
Water pump Single
also in case of fault on the pump in
operation.
Unit Type: Unit type
Chiller: Cooling only Figure 7 - Single pump protection
Heat pump: Reversible chiller
Refrg: Refrigerant R407C, R134a, Pump
R410A or R22 protection-
Fans/ckt: Number of fans per circuit: input
1, 2, or 3 Unit stopped
Note: Setting number of fans at 0, (manual reset)
Pump
will stop all the fans, but will allow protection-
the compressors to run before being output
stopped by HP switch.
Water Pump: Water pump type
Single: Single pump control
Dual: Dual pump control
Note: Pump operation
The water pumps can be single or
dual. A timer is used to delay the
pump shut down in normal
operating conditions. The timer is
reset at each unit start.
CG-SV01B-E4 17
Pump 1
Pump 2
Fault reset
Pump 1
Message 46* Message 46*
Operation Enable/Disable
Message 47*
Pump 2
Pump 1
Unit stopped
(manual reset)
Pump control outputs
Pump 2
18 CG-SV01B-E4
CG-SV01B-E4 19
7. Operation limits
To access one of the parameters
value by pressing
20 CG-SV01B-E4
9. Operating limits (cooling) 11. Defrost cycle termination 12. Compressor alarm
To access one of the parameters To access one of the parameters
Low Amb Cooling On
displayed, press and change displayed, press and change
Low Amb Limit -10.0°C
CW High Limit On value using or . Confirm the value using or . Confirm the
CW High Limit 15.0°C
value by pressing value by pressing
CG-SV01B-E4 21
22 CG-SV01B-E4
(**) When the unit is shut down after a waterflow alarm for more than 1 minute, it is necessary to switch the unit Off and On again to reset the fault. The
fault will automatically reset if the water pump is still running.
CG-SV01B-E4 23
24 CG-SV01B-E4
Description
The Lon interface uses an Echelon
FTT-10 transceiver, which is
approved to be used on the TP/FT-10
channel.
This channel is characterized by the
following main features:
• It consists of up to 60 nodes on a
single network segment
• Data rate : 78 125 kbps
• Maximum distance : 1400 meters
• Recommended topology : daisy
chain with double end terminator
(105 ohms)
For futher details, refer to the official
documentation LonWorks® FTT-10A
free topology transeiver user’s guide
and to the official LonWorks®
guidelines LonMark® layer 1-6
interoperability guidelines version
3.0.
These documents and additional
information are available on the
internet site www.lonmark.org
Figure 9
GND A B
2
3
4
5
CG-SV01B-E4 25
Object details
Figure 10
nviCoolSetpt nvoActiveSetpt
nv2 nv4
snvt_temp_p snvt_temp_p
nviMode nvoLvgCHWTTemp
nv7 nv11
Snvt_hvac_mode snvt_temp_p
nvoEntCndWTemp
nv13
snvt_temp_p
nvoAlarmDescr
nv15
snvt_str_asc
nvoChillerStat
nv16
snvt_chlr_status
Note: BAS intergrators requiring .xif file need to contact their local sales
representative.
Other optional network variables are not supported.
26 CG-SV01B-E4
Nv1 0=off
1=on
nv2 range -12.2°C 48.8°C
nv3 0=chiller off
1=chiller on
nv4 range -40°C 93°C
nv7 1=heat mode
3=cooling mode
nv8 range 10°C 93°C
nv11 range -40°C 118°C
nv12 range -40°C 118°C
nv13 range -40°C 118°C
nv15 manual reset alarm
auto reset alarm
informational warning
circuit 1 fans fault
circuit 2 fans fault
compressor A1 fault
compressor B1 fault
compressor C1 fault
compressor A2 fault
compressor B2 fault
compressor C2 fault
pump 1 fault
pump 2 fault
nv16 chlr_off=0, chlr_run=2
HVAC_HEAT=1, HVAC_COOL=3
Chiller state 0=No alarm, 1=In alarm
Run _enable 0=Chiller not allowed to start, 1=Chiller can start
Local 0=Values can be changed remotely, 1=Values cannot be changed remotely
Limited (Not used)
CHW_flow 0=No water flow, 1=Water flow detected
CONDW_flow (Not used)
All other bits unused
Configuration properties
nc73 ChillerEnable (m)
nc52 inSendTime (m)
nc4 MaxSendTime (m)
nc7 CoolSetpt (m)
nc74 Mode (o)
nc78 HeatSetpt (o)
nc48 Heartbeat (o)
(m) = mandatory
(o) = optional
CG-SV01B-E4 27
Cable characteristics
Level 4 cable may be used with TP/FT-10 channels. The level 4 cable specification used by Echelon and as originally
defined by the National Electrical Manufacturers Association (NEMA) differs from the Category 4 specification
proposed by the Electronic Industries Association / Telecommunication Industries Association (EIA / TIA).
The following specifications can be used by cable suppliers to identify a compliant Level 4 cable.
Specifications apply to shield or unshielded 22AWG (0.65mm2) cable
D-C resistance (ohms/1000 feet at 20°C) maximum for a
single copper conductor regardless of whether it is solid
or stranded and is or is not metal coated 18.0
D-C resistance unbalance (percent) maximum 5
Mutual capacitance of a pair (pF/foot) maximum 17
Pair to ground capacitance unbalance (pF/1000 feet) maximum 1000
Characteristic impedance (ohms)
772 kHz 102+/- 15%
1.0 MHz 100 +/- 15%
4.0 MHz 100 +/- 15%
8.0 MHz 100 +/- 15%
10.0 MHz 100 +/- 15%
16.0 MHz 100 +/- 15%
20.0 MHz 100 +/- 15%
Attenuation (dB/1000 feet at 20°C) maximum
772 kHz 4.5
1.0 MHz 5.5
4.0 MHz 11
8.0 MHz 15
10.0 MHz 17
16.0 MHz 22
20.0 MHz 24
Worst pair to pair near end crosstalk (dB) minimum. Values are shown for information only. The minimum NEXT
coupling loss for any pair combination at room temperature is to be greater than the value determined using the
formula NEXT (F MHz)>NEXT (0.772)-15log10(F MHz / 0.772) for all frequencies in the range of 0.772 MHz for a length
of 1000 feet.
772 kHz 58
1.0 MHz 56
4.0 MHz 47
8.0 MHz 42
10.0 MHz 41
16.0 MHz 38
20.0 MHz 36
For the TP/FT-10 channel operating in a bus topology , the maximum bus length of level 4 22AWG (0.65 mm2) cabling is
1400 meters with a maximum stub length of 3 meters.
It is recommended to use shielded cable if high amplitude modulation noise exist or transient protection is required.
28 CG-SV01B-E4
CG-SV01B-E4 29
30 CG-SV01B-E4
CG-SV01B-E4 31
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice. Only qualified technicians should perform the
installation and servicing of equipment referred to in this publication.
www.trane.com
For more information contactyour local district American Standard Europe BVBA
office or e-mail us at comfort@trane.com Registered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium