Electrical 1
Electrical 1
PPT
Website Electrical Components Index
Information
General
Description Page
Command Link® and Command Link® Plus Harnesses (Select Link) 4-1
Command Link® and Command Link® Plus Accessories (Select Link) 4-6
Rigging Estimate
Guide (Diagrams)
Conventional Harnesses (Select Link) 4-9
Conventional Accessories (Select Link) 4-14
Charging, Starting, and Battery Cables (Select Link) 4-15
Switches and Indicators (Select Link) 4-17
Components
Rigging
Wire Connections and Circuit Protection (Select Link) 4-19
Components
Electrical
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Accessories
EnginePropellers
Maintenance
Items
& Lubes
Oils
Trailer Supplies
Detailing &
Accessories
& Apparel
& Accessories
Generators
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the engine to the main station control box. One per engine is required
Guide (Diagrams)
when rigging.
20 ft.- 6X6-8258A-00-00 33.5 ft.- 6X6-8258A-30-00
23 ft.- 6X6-8258A-10-00 39 ft.- 6X6-8258A-40-00
26 ft.- 6X6-8258A-20-00
Components
Rigging
Plus systems. The harness has one 6 pin connection on each end and is
used to connect multi hubs into the network.
1 ft.- 6Y8-82553-01-00 20 ft.- 6Y8-82553-21-00
10 ft.- 6Y8-82553-50-00 25 ft.- 6Y8-82553-31-00
15 ft.- 6Y8-82553-11-00 30 ft.- 6Y8-82553-41-00
Accessories
Engine
Propellers
systems. The harness has one 4 pin connection on each end and is used to
connect gauges and other items into the network.
1 ft.- 6Y8-82521-01-00 6 ft.- 6Y8-82521-31-00
2 ft.- 6Y8-82521-11-00 9 ft.- 6Y8-82521-41-00
Trailer Supplies
Detailing &
4-1
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Information
General
The 8 ft. Power Lead Harness connects power from the key switch to
the multi hub for gauges and other components. The harness is used in
Command Link and Command Link Plus systems.
6Y8-83553-01-00
Rigging Estimate
Guide (Diagrams)
Multi-Hub Assembly
The Multi-Hub is used in both Command Link and Command Link Plus
Components
Rigging
system to allow devices to connect into the network with 1 power supply
connector, 2 main BUS connectors, and 3 device connectors.
6Y8-81920-01-00
Components
Electrical
In-Line Hub Assembly
The In-Line hub is used in both Command Link and Command Link Plus
system. The hub works great with the Multisensor or in a simple Command
Accessories
Engine
Link installation. Connects a pig tale harness to a main bus harness.
6Y8-81920-11-00
Propellers
Grey Main Bus Connection Cap with Resistor
During the installation and rigging process, the number of multi-hubs
required may result in unused connector positions. One resistor cap is
Maintenance
included with a multi-hub assembly.
Items
6Y8-85371-01-00
& Lubes
Oils
Red Power 2 Pin Connection Cap
During the installation and rigging process, the number of multi-hubs
required may result in unused connector positions. In most installations
only one multi-hub will have a used power connection. The rest will
require a protective cap. Trailer Supplies
6Y8-82582-01-00 Detailing &
Accessories
& Apparel
4-2
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Command Link Plus Second Station Primary Harness
Information
The CLP second station primary harness connects the main station control
General
box with the second station control with the help of a secondary harness.
The primary harness has one 6 pin connector, one 4 pin connector, and
one 3 pin connector on each end. One second station primary harness
is required per engine when rigging a second station. For use with CLP
Rigging Estimate
Guide (Diagrams)
control boxes.
16 ft.- 6X6-8258A-G1-00 40 ft.- 6X6-8258A-J1-00
26 ft.- 6X6-8258A-H1-00
Components
Rigging
The DEC second station main harness connects the main station control
box with the second station control with the help of a secondary harness.
The second station main harness as one 6 pin, one 4 pin, and one 3 pin
connections on each end. One second station primary harness is required
per engine when rigging a second station. For use with current Command
Link® controls ONLY because of a different style 3 pin connector. Because of
Accessories
Engine
The DEC second station primary harness connects the main station
control box with the second station control with the primary harness.
The secondary harness has one 12 pin connector on the main station side
and one 2 pin connection on the second station side. One second station
secondary harness is required per engine when rigging a second station.
& Lubes
with the second station control with the help of the primary and secondary
harness. The Quad second station harness has two 12 pin connectors on
the main station side and two 3 pin connectors on the second station side.
One Quad second station harness is required along with two CLP primary
and two secondary harnesses when rigging a second station. For use with
& Accessories
CLP only.
Generators
4-3
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Second Station Primary Harness Adaptor
Information
The CLP and original DEC second station controls use a different style 3 pin
General
connector on the primary harness. The adaptor harness will allow the use
of a CLP control box for the main station and an original DEC control on the
second stations. Perfect for the customer looking to re-power.
6X6-8258A-K0-00
Rigging Estimate
Guide (Diagrams)
CLP AGI / Gateway Harness
The .3 ft. harness connects a Pigtail Harness to either the AGI or a Gateway.
The harness has a wrap of green tape and a male 6 pin at one end with a
Components
female 4 pin at the other.
Rigging
6Y9-83553-50-00
Components
Electrical
The Multisensor harness has a female 6 pin connector on one end and a
male connector on the other. The .7 ft. harness connects a Pigtail Harness
to the Multisensor and has a wrap of yellow tape.
6Y9-83553-60-00
Accessories
Engine
CLP Display Harness
The Command Link Plus Display Harness has a 6 pin male connection on
one end and a 4 pin female connection on the other. The .5 ft. harness
connects a Pigtail Harness to the Command Link Plus Display and has a
wrap of black tape in the middle.
Propellers
6Y9-83553-40-00
Maintenance
bus harnesses. This harness is used in installations with a CLP Display,
Items
Multisensor, and two stations. Please see appropriate diagram for more
details.
6Y9-83553-10-00
& Lubes
CLP Main Bus Adaptor Harness
Oils
The adaptor harness connects the 6 pin control box lead to a main bus
harness. This harness is used in installations with a CLP Display and has
a 6 pin connection each end. Please see appropriate diagram for more
information.
Trailer Supplies
Detailing &
6Y9-83553-00-00
6Y9-8356N-10-00
The GPS Harness allows the GPS speed information from a GPS unit to be
used with the Command Link® Plus Display.
6Y9-8356N-01-00
4-4
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GPS / Fuel Harness for CL
Information
General
The GPS / Fuel Harness allows the speed of the vessel from a GPS and the
fuel system information from the vessel to be used with the Command
Link® system.
6Y8-8356N-01-00
Rigging Estimate
Guide (Diagrams)
6X6-8258A-L0-00
Components
The adaptor harness allows the use of a current key switch with a Command
Link® Plus control box. One harness is required per installation.
6X6-8258A-M0-00
Accessories
Engine
The adaptor harness allows the use of a current key switch with a Command
Items
4-5
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Command Link® and Command Link® Plus Accessories
Information
General
Y-COP®
The Electronic Control Module disables the ignition system via an operator
controlled key fob. When the operator wishes to use the outboard, a simple
Rigging Estimate
Guide (Diagrams)
command via the wireless key fob activates the ignition system. Two water
resistant key fobs are provided with each system. The Y-COP Immobilizer
system will become available for other Yamaha outboards in the future.
(Replacement Remote: 6AA-86261-22-00, Replacement Unit: 6Y8-86260-11-00, Replacement Decal:
6Y8-48277-00-00)
6Y8-W0035-83-00
Components
Rigging
The optional Y-COP Immobilizer System is compatible with the following
Yamaha Outboards:
F350 w/COMMAND LINK PLUS capability F115 (from April 2010)
V6 OFFSHORE F300, F250 and F225 Models F90/F75 (from April 2009)
Components
F70 F60/50 (from April 2009)
Electrical
F40 (from October 2008) F200 Inline
Accessories
Engine
Y-COP® CL Key Switch Harness for Twin and Triple Engine Installations
The harness has three one pin connectors to tie Y-COP into the key
switches. Photo not available.
6H5-81315-00-00
Propellers
Maintenance
Items
Y-COP Harness for Multiple Engine Installations
The harness connects to the Key Switches, Power Supply, the Y-COP, and a
Pigtail Bus Harness. This harness is required when using Y-COP in twin and
triple installations with the new CLP key switches.
6Y8-81315-00-00
& Lubes
Oils
Trailer Supplies
Detailing &
assemblies for use with the new CLP Display and CL gauges. Please see
appropriate diagram for more details.
6Y9-83553-20-00
& Accessories
Generators
4-6
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Information the ONLINE STORE
was developed specifically for the Command Link® systems and has only
one plug to power the unit and send signals to the ECU. The plug from the
multisensor will not plug directly into the hub and requires a bus harness
to plug it into the hub. It is powered through the Command Link® harness.
The multisensor is available in two configurations:
& Accessories
4-7
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Information
General
Electronic Cooling Water Pressure Sensor
The water pressure sensor kit taps into the engine block’s cooling passage
and converts the pressure readings to an electrical signal that is sent to the
engines’ ECU. The ECU can then display this data on the tachometer. This
Rigging Estimate
Guide (Diagrams)
sensor kit is optional for Command Link® Plus and Command Link®, and
there are two types depending on model of the engine. These sensors plug
into harness leads that are part of the engine’s wiring harness. V8 engines
come standard with a cooling water pressure sensor. (Replacement sensor: 6AW-
8366B-01-00)
Kit for F40-F115 and HPDI: 60V-8A4L0-14-00
Components
Rigging
Kit for F150-F250, VMAX SHO®, and 4.2L Offshore: 69J-8A4L0-13-00
Components
Electrical
Thermostat Cover for VMAX SHO®
Allows the installation of sensor kit 60V-8A4L0-11-00 on VMAX SHO®
engines.
Accessories
4.2L - 6CB-1241B-01-00
Engine
VF115- 6DA-1241B-00-9S
Propellers
Electronic Speed Sensor
The speed sensor converts the water pressure from the lower units’ pitot
Maintenance
tube to a digital signal inside the engines ECU. The ECU then displays
Items
the speed on the speedometer. The kit contains all of the components
necessary to connect the sensor to the pitot hose coming from the lower
unit and one kit fits all. V8 outboards do not have speedo tube required for
connection to this sensor. (Replacement Sensor: 6AW-8366B-01-00)
60V-8A4L1-13-00
& Lubes
Oils
Trailer Supplies
Detailing &
4-8
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Conventional Harnesses
Information
General
Main Harness
The main harness is used to connect the engine to the electrical part of
Rigging Estimate
Guide (Diagrams)
4-9
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Information
The 7-10 Pin harness is used to connect 7 Pin engines to 10 Pin main
General
harnesses. 1.6 ft.
703-8258A-00-00
Rigging Estimate
Guide (Diagrams)
2005 and Later Trim and Oil Harness
Used on outboards to transfer information to conventional gauges. One
Components
white 4 pin connection on each end.
Rigging
16.4 ft.- 6Y5-83653-00-00 26.3 ft.- 6Y5-83653-30-00
19.7 ft.- 6Y5-83653-10-00 30 ft.- 6Y5-83653-40-00
23 ft.- 6Y5-83653-20-00 35 ft.- 6Y5-83653-50-00
Components
Electrical
Accessories
Engine
2004 and Prior Trim and Oil Harness
Used on outboards to transfer information to conventional gauges. Two
white 4 pin connection on each end.
Propellers
16.4 ft.- 68F-82553-50-00 26.3 ft.- 68F-82553-80-00
20ft.- 68F-82553-60-00 31.2 ft.- 68F-82553-90-00
23 ft.- 68F-82553-70-00 32.8 ft.- 68F-82553-A0-00
Maintenance
Items
Trim Harness
& Lubes
Oils
Used to transfer the trim signal to aftermarket gauges on 2004 and prior
outboards. One white 4 pin connection on each end.
10 ft.- 6R3-82553-30-00 26.3 ft.- 6R3-82553-80-00
16.4 ft.- 6R3-82553-50-00 31.2 ft.- 6R3-82553-90-00
Trailer Supplies
Detailing &
23 ft.- 6R3-82553-70-00
Accessories
& Apparel
4 - 10
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Information the ONLINE STORE
General
26 ft.- 6Y5-83553-F1-00
Components
Rigging
6X1-82531-00-00
Electrical
These are available color coded to match the gauge harness. 1 foot in
Engine
Tachometer Harness
& Lubes
For applications with no remote control or a 701 control box. 16.4 ft.
Oils
6Y5-83553-10-00
Trailer Supplies
4 - 11
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Information
General
Yamaha Main Harness to Aftermarket Control Box Connector
The sub harness is used to connect the 10 pin harness to an aftermarket
control box. It includes the connections for PTT and naturally safety switch.
704-82541-10-00
Rigging Estimate
Guide (Diagrams)
Aftermarket Main Harness to Yamaha Control Connector
Components
This harness connects an aftermarket main harness to a 704 control box.
Rigging
704-85721-00-00
Components
Electrical
Adapter Harness Trim and Oil Square Female to 2 Bullet Connectors
Used on ~1993 engines less than 115 HP to connect the trim signal to a
1994~2004 harness.
6H0-82541-00-00
Accessories
Engine
Trim Adapter Harness Square Male to Bullet Connectors
Propellers
Used on ~1993 engines except 250 HP to connect the trim signal to a
1994~2004 harness.
6N7-82541-00-00
Maintenance
Items
Trim Adapter Harness Square Female to Bullet Connectors
Used on 1994~2004 engines to connect the trim signal to a 1993~ harness
except for ~1993 250 HP boat harness.
6N7-82541-10-00
& Lubes
Oils
Trailer Supplies
Oil Tank Adapter Harness Square Female to Round Male Detailing &
Used on 2 stroke engines with an in boat tank to connect the Trim and Oil
Harness and oil tank harness.
6R3-82541-00-00
Accessories
& Apparel
6R3-82541-10-00
Generators
4 - 12
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Information the ONLINE STORE
General
6Y5-85335-10-00
Components
Adapter for two lead Tach (-82) to 2005 and later engines
6Y5-85335-00-00
Accessories
Engine
Waterproof Plug
Fits ~2004 trim and oil harnesses when connecting to 2005~ engines.
6R8-82582-00-00
& Lubes
Oils
Trailer Supplies
Speedometer Tubing
Detailing &
4 - 13
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Conventional Accessories
Information
General
Yamaha Engine Meters
To help you maintain your generator at proper service intervals, the
intervals are pre-programmed into this meter (10 hours initial, every 50
hours thereafter). Upon reaching the specified service interval, the meter
Rigging Estimate
Guide (Diagrams)
displays a flash alert for a two-hour period.
Deluxe Hour Meter (Hour Meter Only): ENG-METER-2C-01
Deluxe Hour Meter & Tachometer: ENG-METER-4C-02
Components
Rigging
Water Pressure Adaptor
Provides most Yamaha Outboards a water-jacket tap with a hose barb to
adapt aftermarket pressure gauges which use a 1/8˝ ID (3/16˝ OD) RUBBER
hose.
MAR-WPRES-AD-TR
Components
Electrical
Water Pressure Sender
Accessories
Includes water jacket tap, hose, and nuts for installation on most Yamaha
Engine
Outboards. (Ferrule and Nut 663-83668-00-00, Gasket 90430-14115-00 for gauge side)
688-83667-00-00
Propellers
Water Pressure Dampener
Installing the water pressure damper between the gauge and water tube
is recommended when the pointer of analog gauge is wiggled if water
Maintenance
Items
pressure pulsates or to reduce a risk if water has leaked at connector end
causing the gauge damage.
6Y5-83728-00-00
& Lubes
Oils
Speedometer Pickup Sender
The speedometer pick up can assist in high-performace applications,
where the engine is mounted at elevated levels, or with the Yamaha V8 Trailer Supplies
outboards without a speed pick up in the lower unit. Detailing &
688-83556-00-00
Accessories
& Apparel
6Y5-85752-02-00
Generators
4 - 14
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Rectifier Kit
For manual start models with a lighting coil. May require additional parts:
Rigging Estimate
Guide (Diagrams)
F6 / F4 Charge Kit
Components
Electrical
Allows the customer to have voltage output from the engine. For use on
current F4 and F6 engines.
6BX-W8130-A0-00
Accessories
Engine
not have teeth, an electric start flywheel will also need to be purchased.
6G1-W0086-80-00
Trailer Supplies
Detailing &
4 - 15
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4 Stroke F6 (~04/06)*, F8, F9.9 (04/08~) Electric Start Kit
Information
Convert a manual start engine into electric start. F6 will require additional
General
parts listed below.
6DR-W8180-10-00
Rigging Estimate
Guide (Diagrams)
QTY Description Part Number
1 Starter Motor Bracket 68T-81822-01-00
2 Bolt 97013-08055-00
3 Washer 92990-08600-00
1 Bolt 97014-08040-00
Components
Rigging
1 Clamp 90465-10098-00
1 Clamp 90465-08M99-00
1 Bolt 97080-06012-00
1 Washer 92990-06600-00
Components
Electrical
Accessories
Battery Engine Cables
Engine
Used to connect Yamaha Outboards to 12 V batteries.
2 Stroke Battery Cables 4 Stroke Battery Cables
40-50 7.3ft. 63D-82105-J1-00 F50-F60 7.3 ft. 6C5-82105-U1-00
60,70, 90 7.8 ft. 6H0-82105-J2-00 F75-F115 9.3 ft. 68V-82105-J1-00
Propellers
115 9.4 ft. 6R3-82105-J2-00 F150 8.6 ft. 63P-82105-01-00
V6 Carb 8.5 ft. 64D-82105-01-00 F200/F225* 11.2 ft. 69J-82105-01-00
V6 EFI 8.7 ft. 67H-82105-01-00 F250* 11.2 ft. 6P2-82105-02-00
2.6L HPDI 8.6 ft. 68F-82105-00-00
Maintenance
V8 11.5 ft. 6AW-82105-01-00
Items
3.3L Z 11.2 ft. 60V-82105-00-00 4.2L V6 11.5 ft. 6CB-82105-01-00
3.3L VZ 8.1 ft. 60X-82105-00-00 * Except 4.2L V6 Models
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Trailer Supplies
Detailing &
Accessories
& Apparel
& Accessories
Generators
4 - 16
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Switches and Indicators
Information
General
Rocker Switches
These high quality attractive switches are great for adding additional
components to a customer’s rig.
Maintenance
Blower GU1-U8022-00-00
Lights GU1-U8029-00-00
Horn GU1-U8011-00-00
Bilge Pump GU1-U8012-00-00
& Lubes
Oils
Stereo F0K-U8353-00-00
Trailer Supplies
Detailing &
Indicator Lamp
& Accessories
Generators
A durable red lamp with many useful purposes. Two lead connection.
663-84301-01-00
4 - 17
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Information
General
Lamp Panel Assembly
For use with Oil Lamp Panel Assembly T9.9ELR or for use as a warning
visual indicator. Has a yellow / red lead for positive voltage and a black
lead for negative voltage.
6G8-83530-00-00
Rigging Estimate
Guide (Diagrams)
Components
Rigging
12 Volt Accessory Socket
Great for customers who like to use electronic gadgets or charge their cell
phone on the water.
F0K-U8284-00-00
Components
Electrical
Accessories
EnginePropellers
Maintenance
Items
& Lubes
Oils
Trailer Supplies
Detailing &
Accessories
& Apparel
& Accessories
Generators
4 - 18
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The wire connectors listed below are available through Marine Rigging and Parts. For a complete wiring kit, contact K&L
Tools at 1-800-708-3184.
Spade Connectors
Rigging Estimate
Guide (Diagrams)
Bullet Connectors
Components
Electrical
Eye Connectors
Size Part Number Minimum Order Qty.
Propellers
4 mm 90890-05207-00 10
6 mm 90890-05209-00 10
8 mm 90890-05210-00 10
Maintenance
Items
Insulators
Type Part Number Minimum Order Qty.
& Lubes
Miscellaneous Connectors
Type Part Number Minimum Qty.
Accessories
4 - 19
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The fuses and breakers listed here are for reference only. Always refer to PartsManager Pro™ for the correct protection for
Information
your engine application.
General
Standard Blade Fuses
Amps Part Number Minimum Order Qty.
Rigging Estimate
3 5FU-82151-00-00 10
Guide (Diagrams)
5 1NL-82151-00-00 10
7.5 2KW-82151-00-00 1
10 42X-82151-00-00 10
15 36Y-82151-00-00 1
Components
20 2GV-82151-00-00 10
Rigging
30 1AE-82151-00-00 1
40 5EA-82151-00-00 1
Components
Electrical
Mini Blade Fuses
Amps Part Number Minimum Order Qty.
2 5JJ-82151-80-00 1
3 67F-82151-30-00 1
4 5JJ-82151-40-00 1
Accessories
Engine
5 67F-82151-20-00 1
7.5 5JJ-82151-00-00 1
10 67F-82151-40-00 1
15 67F-82151-50-00 1
Propellers
20 5JJ-82151-20-00 1
25 5JJ-82151-70-00 1
30 5JJ-82151-60-00 1
Maintenance
Items
30 mm Glass Fuses
Amps Part Number Minimum Order Qty.
5 5G2-82151-00-00 10
& Lubes
10 1E6-82151-00-00 1
Oils
15 1UY-82151-00-00 1
20 682-82151-01-00 1
30 705-82151-00-00 1 Trailer Supplies
Detailing &
20 mm Glass Fuses
Accessories
& Apparel
4 - 20
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Breakers
Information
General
10 amp F1C-U8348-30-00
Cover for Breaker (Screw on) F0R-U8188-10-00
(Insulated cover shown is sold separately.)
Components
Rigging
Fuse Cartridges
Amps Part Number Minimum Order Qty.
50 63P-82151-00-00 1
60 6P2-82151-00-00 1
Components
Electrical
80 61A-82151-00-00 1
100 6CE-82151-00-00 1
Accessories
Engine
Propellers
Maintenance
Items
& Lubes
Oils
Trailer Supplies
Detailing &
Accessories
& Apparel
& Accessories
Generators
4 - 21