The Control System for Surface Mounted BOP Stacks

Operation Manual

Jiangsu Sanyi Petroleum Equipment Co., Ltd.

Edition I
** Operation Manual # ~Sanyi

Reference to standards

► API Spec 16D 3rd Edition «Specification for Control System for Drilling Well Control Equipment
and Control System for Diverter Equipment»

► SY/T 5053.2-2007 «Specification for Control Systems for DrilNng Well Control
Equipment and Control Systems for diverter Equipment»

► QIJS J070101-2007 «Ex-wori<s Testing Method of the Control System for Surface
Mounted BOP Stacks»

No. of License API 160: 160-0076

Quality Management System Certification:

► No. ofAPI Specification 01: Q1-2045

No. of DNV ISO 9001 :2015: 72577-2010-AQ-RGC-RvA

►
No. of Production License of National Industrial Product:
► XK14-001-00078

Jiangsu Sanyi Petroleum Equipment Co., Ltd.

Address: No. 8, West Guanhua Road, Jianhu County, Jiangsu Province, 224751, P.R.China
Phone: (86) 515 8631 2262
Fax: (86) 515 8631 4499
Http://wwvv .sanyi.cn
E-mail: sanyi@sanyi.cn

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IMPORTANT INSTRUCTIONS
► The man who operates or repairs the Control System for Surface Mounted BOP Stacks must accept a
technical training, qualified to have the certificate of operating and maintenance. The operator should
know the potential danger of pressure vessel and pipeline clearly and do some precaution to protect from
harming.

► Read this oprational Manual thoroughly before you operated or repair the control system, and correctly
install, use and repair it according to the manual.

► The accumulator bank is the major source of pressure for the normal operation of the system. The user
should make regular checks on the nitrogen pressure pre-charged in the accumulators to see if there are
such malfunctions as damaged bladder or lack of nitrogen pressure.

► The accumulator bottle should be pre-charged with nitrogen only. It is not allowed to pre-charge the bottle
with oxygen, compressed air or other flammable gases, in order to avoid equipment damage and
personnel injury. During long distance transport, the accumulators should have proper nitrogen pressure
between 0.05 ~ 0.15 MPa.

► The oil tank should be full filled with hydraulic oil according to regulations in case the accumulator is not
filled with oil. The hydraulic oil must be changed in time to keep clean, to prevent damage the hydraulic
component. No oil supplementation to the oil tank is allowed after the accumulator is filled with oil and is
pressurized.

No fuel oil like diesel or kerosene is allowed to fill into the tank.

► After using the control system, you must examine and maintenance in time. Calibrate and check the relief
valve and other pressure safeguard component. Calibrate the pressure gauge in rule.

► The suggested life of the control system is no more than eight years with proper employ and
maintenance. The system which has employed for long or maintained for may times may affect the safety
) of system itself. It is strongly recommended to have an overhauling or reject to use. In view of
compatibility, it is advisable to use the fittings we provided or recommended.

► Due to design improvement and special order, there may be slight difference between the product
delivered and this manual, please check over the document attached.

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CONTENTS
1) Introduction 1

2) Model Illustration 1

3) Main Technical Parameters

4) Features and Structure 1

4.1) Remote control panel 2
4.2) Driller's panel 3
4.3) Air cable 3
4.4) Hydraulic pipeline 3
4.5) Alarm device 5
4.6) Nitrogen backup system 5
4.7) Pressure compensation unit 5
4.8) Auxiliary control panel 5

5) Working Principles and Operation Instruction 6

5.1) Start and stop control of electric-operated oil pump ..... .. ..... ... .. ..... ..... .. ...... .. ... ... 6
5.2) Control principles of Hydraulic System .... ... ... .......... .. .. ....... ....,...... .... .... ...... ... .. ... .. .. 6
5.3) Control of auxiliary pump 10

6) Installation and Test-run 10

6.1) Installation 10
6.2) Test run 12

7) Use, Maintenance and Lubrication 13

7 .1) Notice of operation 14
) 7 .2) Maintenance 14

8) Trouble Shooting 15

9) Instruction of order 18

Appendix A: Exchange between English Unit and Metric Unit 19

Appendix B: Recommended hydraulic oil of the control system ... ...... .... ... .... ... .. ... .. ............ . 19

Appendix C: Technical parameters of control system of surface mounted BOP stacks ... . 20

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1. Introduction
The control system for surface mounted BOP stacks (hereinafter called control system for short) is important
equipment for controlling wellhead BOP stacks , choke valve and kill valve , and is an indispensable device for
the prevention of wel l blowout during drilling and workover operations.
This manual does not stipulate the reparation and discarding of the control system, but it does not mean the
unlimited use of the system. The user and maintenance personnel should judge if the maintenance, overhaul
or discarding is required for the system,
2. Model Illustration
The symbols of the models of the control system for surface mounted BOP stacks are shown as below (take
FKQ640-6B as an example):

m
L --c_ Serial number of design change
Objects controlled (6 in this example)

Total volume of the accumulator (640L in this example)

Mode of remote control (Q means the mode of air controlling the liquid, no remote
control in void position)
Product code for the control system for surface mounted BOP stacks

3. Main Technical Parameters:

Nominal working pressure: 21 MPa 3000 psi
Range of pressure regulating: 0 ~ 14 MPa 0 ~ 2000 psi
Nitrogen pressure of the accumulator: 7 ± 0.7 MPa 1000 ± 100 psi
Range of pressure controller regulation: 19 ~ 21 MPa 2700 ~ 3000 psi
Range of liquid switch regulation: 17.85 ~ 21 MPa 2580 ~ 3000 psi
Pressure of air supply: 0.65 ~ 0.8 MPa 93 ~ 115 psi
Power supply: 380 ± 19 V / 50 Hz
Environmental temperature: -13 ~ 40 C 8.6 ~ 104°F

CAUTION: Special order is needed when beyond the above technical parameters.

4. Features and Structure

The control system for surface mounted BOP stacks of the FKQ series basically consists of the following
components:
a) Remote control panel (including the protective house)
b) Driller's panel
c) Air cable
d) Hydraulic pipeline (flexible pipeline or rigid pipeline like pipe rack and closed bent pipe should be specified
when ordering)

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The control system for surface mounted BOP stacks of the FK series basically consists of the following
components:
a) Remote control panel (including the protective house)
b) Hydraulic pipeline (flexible pipeline or rigid pipeline like pipe rack and closed bent pipe should be specified
when making order)
CAUTION: The customers should specify when making order if they require a house with thermal
insulation, air conditioning, etc.
According to customers' requirement, following functions may be added for some models:
a) Alarm device
b) Nitrogen backup system
c) Pressure compensation unit
d) Auxiliary control panel
Layout and connection of the control system for surface mounted BOP stacks are as shown in Figure 1.

._______ 1----------------------1
__, Driller's panel

Closed bent pipe -.---~ Closed bent pipe

Remote Control ~ Triple-bent pipe ~ Pip~ rack or 1--- Triple-bent pipe __. BOP Stacks I
Panel Flexible hose flexible hose Flexible hose

~-----~1 - - - - - - - - - - - - - - - - - , Auxiliary control panel

Figure 1: Layout and connection of the control system for surface mounted BOP stacks

CAUTION: Composition of the control system for surface mounted BOP stacks is subject to the
range of customers' order.

4.1. Remote control panel

The remote control panel consists of chassis, oil tank, pump unit, accumu lator bank, manifold, various valves,
instrument, power control box, etc. The remote control panel is mainly used to control generating of
high-pressure oil by the oil pump and the storage of the high-pressure oil in the accumulator bank. When there
is a need to open or close the preventers, high-pressure oil will go from the accumulator via the 3-position 4-way
control manifold into each control objects (preventers) .
Remote control panel is featured in:
a) It is equipped with two different pump systems. The FKQ series has an electrical oil pump and an
air-operated oil pump , while the FK series has an electrical oil pump and a hand-operated oil pump.
Therefore, in case of power fa ilure, you may keep the system in normal operation .
b) The accumulator bank has high-pressure liquid reserved enough to meet the control requirement of closing
all BOP stacks and opening choke valve. In case of the failure of any accumulator, the loss caused by the
accumulator against the total quantity of the liquid is less than 25%, which complies with the requirement of
API.

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c) The electrical oil pump and the air-operated oil pump are both equipped with the pressure switch to start and
I or stop the pumps automatically. Even when the automatic control device goes wrong in normal operation,
the relief valve may quickly open to avoid overload.
d) Each preventer is under the control of a relative 3-position 4-way control valve in order to open or close it.
For the FKQ series, you may operate the control valves directly by hand or by air-operated remote control.
For the FK series, you may only operate the control valve by hand.
e) Control manifold of remote control panel is equipped with interface of backup pressure source. When
required you may introduce pressure source, like nitrogen backup system, etc.
f) The pressure of annular preventer circuit in FKQ series control system may be conducted by remote
air-operated regulation. In case of a sudden failure of air supply, the pressure could be recovered
automatically to initial set value.

4.2. Driller's panel

FKQ series control system may be equipped with driller's control panel, which is currently installed at the drilling
rig floor and thus, the driller may conveniently control the remote control panel.
The features of the driller's panel include:
a) Compressed air is used as the working medium, which may guarantee the safety in operation.
b) The valve core of each air-operated valve is Y type, which may be automatically reset and will not influence
the operation of prevention unit in remote panel in any cases.
c) The function of operation memory. Each control valve is connected with a display cylinder. Therefore, when
the valve comes to positions of "OPEN" or "CIOSE", the letter of "OPEN" or "CLOSE" will appear in the
display window simultaneously. After the reset of the valve hand!, the window display does not change, thus
make the operator know previous operation status in driller's panel.
d) In order to guarantee the reliability of the operation, the valve on the driller's panel is handled in a two-step
procedure, i.e., first to turn the air supply valve to connect the air supply and in the meantime, turn other
valves to activate relevant control objects.

4.3. Air cable

The air cable is used to connect the air circuits between the remote control panel and the driller's panel. The air
cable consists of the sleeve. a number of core pipes, and connecting flanges on both ends. The two ends of the
air cab le are connected with the remote control panel and the driller's panel respectively. For each connection,
rubber-sealing washers are used.

4.4. Hydraulic pipeline

In general the distance between remote control panel and wellhead BOP stacks is 30 meters and a group of
hydraulic pipeline is needed to link them. Rigid and flexible pipeline may be used for the connection.
Rigid pipeline includes pipe rack, closed bent pipe, triple-bent pipe, etc. It is safe and reliable to connect with
rigid pipeline but the installation is inconvenient.
It is simple and convenient to connect with flexible pipeline but the safety should be taken into account when
using it.
Based on the circumstance of the work site, the flexible and rigid pipeline may be used together in order to make
a full use of both advantages. For example, for long and straight pipeline. pipe rack is used and flexible pipeline
is used for the connection of two ends.
Pipe rack is specia lly designed for the protection of high-pressure control fluid pipeline. Pipe rack is equipped
with high -pressure oil tube according to the number of control objects, which is used for the connection between
remote control panel and BOP stacks. The oil pipes between pipe racks are linked up wlth the qu ick unions or
high-pressure self-seal pipe joints which may be easily tightened by hammering. There is a baffle on each end

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of the pipe racks in order to protect the quick unions or high-pressure self-seal pipe joints from damage during
the transportation.
The closed bent pipe (Figure 2) may extend to 2, 3 or 4 meters long. Flexible elbows are used to connect each
oil pipes and they turn flexibly and much easy for installation on site.
The triple-bent pipe (Figure 3) may be either connected with the body of the preventer, or used to connect the
outlet of the remote control panel and the pipe racks .
The two ends of flexible pipeline (Figure 4) have self-sealed quick union, in substitution for rigid pipelines of pipe
rack, closed bent pipe, etc., to link up control system and preventer.
The connection screw thread of the two ends of pipeline is 1" LP (Petroleum line thread GB/T 9253.2-1999,
equivalent to NPT 1", GB/T 12716-1999). Quick exchange union or fast union is generally used for the
connection between pipelines.

Figure 2 Closed bent pipe

Figure 3 Triple-bent pipe

Figure 4 Flexible hose

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4.5. Alarm device

Remote control panel may be equipped with alarm device to monitor the pressure of accumulator bank, air
supply pressure, the liquid level of oil tank and the running of electric pump. When the above parameters
exceed the alarm limits, the signal of sound and light will be given on the remote control panel and driller's
control panel , Indicating the operator to take proper measures. Operators should use the information provided
by the alarm device and other instruments and make an overall analysis of equipment operation status in order
to ensure the reliable work of the control system of surface mounted BOP stacks.
The functions of the alarm device are as follows:
► Alarm for lower pressure of accumulator bank
► Alarm for lower pressure of air supply
► Alarm for lower liquid level of oil tank
► Indicating of the running of electric pump

4.6. Nitrogen backup system

Nitrogen backup system consists of a number of high-pressure nitrogen cylinders connected with control
manifold and used for supplying emergent auxlliary energy to control manifold. Nitrogen backup system is
linked up with control manifold via isolate valve, check valve and high-pressure ball valve. If accumulator and /
or pump unit cannot provide the control manifold with enough power fluid, nitrogen backup system may be used
to provide high-pressure fluid for the manifold in order to close the preventer.
Pressure fluid can be prevented from entering nitogen backup system by means of linking up nitrogen backup
system and manifold and entry of nitrogen to accumulator circuit shou ld be avoided in operation. Nitrogen
backup circuit is designed with exhaust valve to control the exhaust of high-pressure nitrogen preventing it from
entering fluid tank.
Nitrogen backup system may be used to charge accumulators.

4.7. Pressure compensation unit

Pressure compensation unit is auxiliary equipment of control system of surface mounted BOP stacks .
During drilling process, pressure fluctuation may occur in hydraulic system when drilling pipe connector passes
through annular-preventer. This unit is installed in the pipeline of controlling annular-preventer. The pressure
fluctuation in the pipeline can be absorbed immediately so as to reduce the wear against the rubber core of the
preventer, meanwhile to make the rubber core rapidly reset after passing through the connector, as a result the
drilling safety Is guaranteed.
Pressure compensation unit is installed in the control pipeline of annular-preventer in control system of surface
mounted BOP stacks. To ensure the effect of utilization, this device should be installed in the closed oil circuit
rather near the annular-preventer.

4.8. Auxiliary control panel

In order to control the remote control panel, FKQ series control system may be also equipment with auxiliary
control panel. Air-operated control is adopted in the auxiliary control panel. Via the connection between air cable
and remote control panel, the remote control panel may be control by both driller's control panel and auxiliary
control panel.
Auxiliary control panel may have the following functions:
► Accumulator pressure display (manometer)
► Manifold pressure display (manometer)
► Air supply pressure display (manometer)
► Annular pressure display (manometer)

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► Control valve
► Alarm function (optional)
Auxiliary control panel is small in size and easy to be placed in a room .

5. Working Principles and Operation Instruction

Turn the main switch in power switch box (Fig . 5) to "AUTO" position, thus the complete equipment is under the
position of automatic control. Now If system pressure is lower than 19MPa (2700psi) , pressure switch wi ll
automatically start electric-operated oi l pump. Pressure oil is fed to accumulator bank through non-return valve
(The isolate valve of accumulator bank must be opened previously) . When system pressure reaches 21 MPa
(3000psl), pressure controller automatically tun1s off power supply making electric-operated oil pump stop
feeding oil. When system pressure drops down to 19 MPa (2700psi) , electric-operated oil pump will be
automatically restarted to work.

QF
2S8
1S8 KM
QT 7

KM
GN HL
9

KM
RD HL

FR

Figure 5 Electric diagram of control system

(Power switch box)

The system is under the position of "AUTO", pressure switch allows the pressure of accumulator bank being
always kept in 19 ~ 21 MPa (2700 ~ 3000 psi), available for opening and closing preventer all the time.
)
CAUTION: When main switch is under "AUTO" position, electric-operated oil pump will start to work
automatically. The operator must pay attention to avoid being hurt by the motor.
When the main switch is turned to "MANUAL" position, press "START" button, electric-operated oil pump will
start to work. When system pressure goes up to 21 MPa (3000 psi), the "STOP" button should be pressed to
stop the pump.
CAUTION: When main switch is under "MANUAL" position, electric-operated oil pump cannot stop
automatically. The operator should cautlously observe system pressure, and manually stop the
electric-operated pump when required.
5.2 Control principles of Hydraulic System
See attached diagram for the principles of hydraulic system of control system of surface mounted BOP stacks.
The pressure oil In the accumulators goes through the Isolate valve (hig h-pressure ball valve) of the
accumulator bank, the filter, and the reducing 3-posltion 4-way control valve. In the meantime, the pressure oil
goes from the accumulators. through the filter, into the reducing and regulating valve, which controls the annular
preventer. By puching the handle of the control valves you can "OPEN" or "CLOSE" the preventer.
The control valve may be operated through the driller's panel. First, turn on the air supply valve to the "OPEN"
position, wh ich controls th e air supply operation on the driller's panel , and then turn on the re lated air valves to
operate the control valve. Then , compressed air goes to the remote control panel through the air cable, into

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relevant air cylinder, push the handle of the control valve to change d1rectlon. Whlle the air valve changes
direction on the driller's panel, compressed air pushes the piston of the display cylinder, and you will see the
letters of "OPEN" or ''CLOSE'' from the hole on the top of each air valve on the driller's panel.
The letters of "OPEN" or "CLOSE" indicate the preventer is in the "OPEN" or "CLOSE" position.

CAUTION: On the driller's panel, the valve was operated in a 2-step mode. Before turning the valve of
each control object, you must turn the air supple valve to open simultaneously. Due to long pipeline
of control system, turn the valve and hold it for more than 3 seconds, in order to guarantee the
proper direction change of the valve on the remote control panel.

The adjustment of the outlet pressure of the reducing and regulating valve in the control manifold ranges from
0 to 14 MPa (2000 psi) , with 10.5 MPa (1500 psi) being most often used. When the bypass valve is in ''OPEN "
position , the reducing and regulating valve will not work, and the pressure of the control manifold is the same
as the system.
The reducing and regulating valve controlling annular preventer can be operated either manually or
air-operated . In case of manually / air-operated system, the output pressure of this valve can be regulated by
air operation either in remote control panel or driller 's control panel. The position of air-operated pressure
regulation is determined by distribution valve in remote control panel. There are two positions on the distribution
valve: "remote control panel" and "driller's control panel".
When regulated manually, turn the hand wheel on the reducing and regulating valve, the output pressure may
be regulated to set pressure. Turning down to increase output pressure and turning up to decrease it.
The use instruction for air-operated pressure regulation is as follows:
1. When the air pressure is zero, firstly regulate manually the pressure to 10.5 MPa (1500 psi) or desired set
pressure, then lock regulating rod .
2. Turn handle of distribution valve to the position of "Driller's panel", turn the regulating knob to regulate the
control pressure of annular preventer. Clockwise turning is to decrease control pressure.
3. Turn handle of distribution valve to the position of "Remote control panel" turn the regulating knob to regulate
the control pressure of annular preventer. Clockwise turning is to decrease control pressure .

CAUTION: When air operated function fails (e.g., zero air pressure due to air cable explosion), the
control pressure for the annular preventer will be automatically reset to the initially set value (10.5
MPa or 1500 psi), in order to guarantee safety.

CAUTION: In case of air-operated pressure regulating conducted in driller's control panel, the long
air control circuit may result in the slight lagging of pressure change at the outlet of the reducing and
regulating valve. Therefore, itis advisable to pay much attention and handle it slowly.

On the remote control panel , the 3-position 4-way control valve belongs to the "O" mode category. When its
handle sits in the "middle// position, one cavity is not open to the other. When the handle is at the ''Open" position
or the "Close" position, pressure oil may enter one end of the oil cylinder, while oil in the other end may go back
to the oil tank via the 3-position 4-way control valve. Tl1e valve handle should be always kept at the "Open"
position or the "C lose'' position.
On the driller's panel, all the 4-way air operate valve may be automatically reset ("middle" position)

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,:co:, Operation Manual ,:,,:, ~ Sanyi

Item I Descrition
I I
Qty
Specification
I Remarks

1 The Series A triplex for air source treatment 1 AC5000-10

2 Hydro-pneumatic pressure switch 1 QKY-21.25
3 Air shut-off valve 3 Dg 20
4 Air pump 2 QY-32
5 Straight check valve 2 A-40.15
6 Suction strainer 2 WU-63x200
7 Ball valve 2 Dg 15
8 Electric motor 1 YB180M-4 18.SKW
9 Ball valve 1 Dg25
10 Triplex pump 1 QB21.80
11 Ball valve 1 Dg 40
12 Suction strainer 1 WU-400x400
13 YTK series pressure switch 1 YTK-02E 0 ~ 40 MPa
14 Straight check valve 1 A32.25
15 Ball valve 1 Q11NS-31 .5-25
16 Relief valve 1 Y-25.20C
17 Double acting cylinder 8 GS2-Z75x58
18 3-position 4-way vavle 7 34ZS-21.25
19 Fluid strainer 3 WU-160x100
20 Pressure reducing and regulating valve 1 JYS-21.25
21 2-position 3-way valve 1 23ZS-21.25
22 NXQ model bladder accumulator 10 NXQ1.1-L80/31.5-H
23 Vibration-proof pressure gauge 2 NTY-100 0 ~ 40 MPa
24 Relief valve 1 Y-40.20
25 Air-operated pressure transducer 2 YPQ400B 0 ~ 40 MPa
26 Air-operated pressure transducer 1 YPQ250B 0 ~ 25 MPa
27 Suction shut-off valve 1 J13W-320P Dg 15
28 Pressure gauge 3 Y-100ZT 0 ~ 0.2 MPa
29 Pressure gauge 1 Y-100ZT 0 ~ 2.5 MPa
30 3-position 4-way air operated valve 1 34ZR6Y-L8 only used as 2-way control valve

31 3-position 4-way air operated valve 8 34ZR6Y-L8

32 The series A twice for air source 1 AC4010-04
33 Double air cylinder 8 GS2-F24x30
34 Air/ manual operated regulating valve 1 JYSQ-21.25B
35 3-position 4-way air operated valve 1 34ZR6Y-L8A
36 Air pressure regulater 2 QTY-8
37 Pressure gauge 1 Y-100ZT 0 ~ 2.5 MPa
38 Ball valve 20 YQ2-32H Dg 32
39 Air filtering and reducing gauge 1 QFH-261 0 ~ 0.6 MPa
40 Vibration-proof pressure gauge 1 YTN-100 0 ~ 2.5 MPa

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5.3 Control of auxiliary pump

A group of pumps is available to work with the control system, air-operated oil pump is for FKQ series and
hand-operated oil pump is for FK series. In case power is failure or power is not avai lable, the pressure required
by the system may be supplied by air-operated oil pump or hand-operated oil pump.
5.3.1 Control of air-operated oil pump
For the control systems with air-operated oil pump , open air supply valve, close bypass va lve of the
hydro-pneumatic pressure switch, compressed air entering hydro-pneumatic pressure switch via air supply
processing components. If the pressure of manifold is lower than 17.85 MPa (2580 psi) , hydro-pneumatic
pressure switch will open automatically. Compressed air enters air-operated oil pump via hydro-pne umatic
pressure switch, make it work. The pressure oil exhausted enters manifold via chock valve. When system
pressure rises to about 21 MPa (3000 psi) , under the effect of pressure oil, hydro-pneumatic pressure switch is
automatically closed, air supply is cut off and air-operated oil pump stops working.
In special cases, it is need ed to work with overpressure under pressure oil of more than 21 MPa (3000 psi).
Air-operated oil pump is the only way to feed oil. At this moment you should close isolate valve of accumulator
bank on the pipeline fi rst to make pressure fluid not enter accumulator bank, meanwhile turn the bypass valve
of reducing and regulating valve from "CLOSE" to "OPEN" position , open the bypass valve of hydro-pneumatic
pressure switch and make it ineffective. As a result, compressed air goes into air-operated oil pump directly and
make it work.

CAUTION: When using air-operated oil pump, normal operation of regulating valve of manifold
should be confirmed. Prior test should be done if required to ensure it fully open and overflow at 34.5
MPa (5000 psi).

CAUTION: When the pressure of manifold is more than 21 MPa (3000 psi), isolate valve (ball valve) of
accumulator bank on the pipeline must be closed, otherwise the equipment and personal safety
would be impaired.

5.3.2 Application of hand-operated oil pump

For the control system with hand-operated oil pump, the system is fed with pressure oil only by turning the
handle of the pump. It should be noted that at low system pressure, the cut-off valve in hand-operated oil pump
should be closed, making it work with double cylinders and increasing fluid volume expelled. At high system
pressure, it is very difficult to turn the handle, in this case the cut-off valve in hand-operated oil pump should be
opened, making it work with single cylinder and decreasing the load to push the handle.

6. Installation and Test-run

6.1 Installation
a) In the hoist of installing remote control panel with protective house, 4 pieces of steel rope must be used to
each one of four corner of the base for the smooth hoist. When hoisting driller's panel or pipe rack, the steel
rope must pass through or hook the lifting ring .
b) The remote control panel should be installed no less than 30 meters from the wellhead (refer to relevant
standard and specification), while the driller's panel should be placed near the driller on the rig floor.
c) Connection of oil pipes
When connecting the oil pipes, it is recommended to connect the preventer body first, and then connect the
pipes in succession. In doing so, you place the pipes in good order, which will facilitate di rection changes ,
and save labor. Besides, all the oil pipes or air cable should be blown clean with compressed air before
installation. It is necessary to pay full attention to this.

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On the upper side of the hind channel section steel of the base of the remote control panel, a welded letter
of "O'' or "C" is shown corresponding to each oil pipe, with "O' meaning "Open'' and "C" meaning "Close". The
pipes connected should not only in accordance with the instruction (blind ram , pipe ram , annular, choke, etc)
of the brand plate on the remote control panel, but also in accordance with the marked letters of "O" and "C",
so that the p.ipes may be correctly connected with the "open" or "close" function .

CAUTION: The wrong connection of pipes or wrong connection of switch directions may lead to
wrong operations. Therefore, care is needed for the identification of pipes before connection.

CAUTION: No clogging or leakage is allowed for the pipe connectors. There should be no dirt in
the pipe, or otherwise the operation of the system may be unfavorably affected.

d) Connection of air pipes

Air supply pipe and air cable should be connected to FKQ series control system. When connecting air cable,
attention should be paid to the direction of connection flange, the seal washer should be placed between the
surface of flange and the screws are fastened evenly.
Flexible hose with 32mm (1 .26") and 16mm (0 .63") diameter are used to connect air supply of remote control
panel and driller's panel respectively. The point joining flexible hose and connector must be fastened with
hoops to avoid being loosened. The flexible hose should be free of defects, such as aging, crack, etc. In
order to avoid its explosion.

CAUTION: When connecting air cable, take care and prevent dead bends. The pipes should be
closely connected with the connectors, so as to prevent troubles like pipe explosion and
disconnection.

CAUTION: If the seal washer is not in the correct position or the connecting bolts are not properly
tightened, the connection of the flanges at the two ends of the air cable may lead to air leak, thus
resulting in failure.

e) Connection of power supply

The AC power at 380V and 50Hz is used. The ground lead must be earthed securely to avoid personal
damage according to relevant electric regulations.
Turn the main power order switch on the power switch box to the "Stop" position before connecting power,
in order to avoid starting the motor abruptly and causing accidents.
It ls recommended that to supply the power cable for control system should pursuant to the following form.
In the following form, there is the power cable's diameter for single electric motor. When using the duplex
electric motor, the degree of the power cable's diameter need enhance a level.

Electric Motor Power Cable Length Power Cable Diameter

S30m ~6mm 2

18.5 KW S80m ~ 10mm2

> 80m ~ 16mm2

s 50m ~6mm 2
11~15KW
> 50m ~ 10mm2

- 11 -
 ** Operation Manual ,,,, Sany1

CAUTION: Prior to switch on, it must be confirmed that the power switch in power switch box is
turned off to avoid accidents. Before the power is on, make sure that the controlling equipment
has been securely earthed.
When equipment installation is completed, it is necessary to recheck each of the pipelines, make sure all
connections are proper. Considering the transportation and other causes, the flexible connection and other
union parts might loosen, so please do make sure each part is in place before testing operation .
6.2 Test run
The preparatory work for the test run is carried out according to the following procedures.
a) Pre-charge or check the nitrogen pressure in each accumulator, the pressure should be 7 ± 0.7MPa (1000 ±
100 psi), and fill nitrogen when pressure not enough.
b) Fill the oil tank. Make sure the oil lever reaches its upper limit. Checking the oil of the oil tank weekly. To check
the oil after an operation cycle, if the oil is muddy, it is necessary to change the oil.
When ambient temperature is above O C, use D.T.E24 (MOBH) hydraulic oil or any proper substitute oil.
When ambient temperature is below O C, use D. T. E 13 (MOBH) hydraulic oil or any proper substitute oil.
c) Carry out lubrication according to this operational manual.
d) Opening the isolate valve of the accumulator bank. Opening the bleeder valve of the control manifold. Push
the handle of each 3-position 4-way control valve to the middle position and push the by-pass valve to the
"CLOSE" position.
e) Turn the power switch to the "MANUAL" position , the electrical oil pump will start to work. In the mean time,
check and see if the motor totates in the same direction as is indicated by the arrow on top of the chain cover.
Otherwise, you should change the phases of the power line.
The test-run procedures:
a) Test on electric-operated oil pump
Turn the power switch to the "AUTO" position. After the electric-operated oil pump rotates without any load
for 10 minutes, close the bleeder valve on the control manifold to increase the pressure. When the pressure
of the accumulator rises to 21 MP a (3000 psi) , the pump will stop automatically. (Otherwise, turn the power
switch to the "STOP BY HAND" position to stop the pump.)
Gradually open the bleeder valve to reduce the pressure of the system. When oil pressure drops to around
19 MPa (2700 psi), the electric-operated oil pump should be able to start automatically.
In the above process, check and adjust the pressure switch until the electrical oil pump stops and starts
) automatically. Check and see if there is any oil leak in the connectors on the remote control panel while the
pressure is going up.
b) Tests on the air-operated oil pump
When using the air-operated oil pump, you should close the by-pass valve of the hydro-pneumatic pressure
switch, and open the air supply valve to start the air-operated oil pump. When the pressure of the
accumulator rises to 21 MPa (3000 psi). check and see if the hydro-pneumatic pressure switch can cut off
the air supply and stop the air-operated oil pump.
Gradually open the bleeder valve on the contoi rnanifold to let the system unload slowly. When oil pressure
drops to around 17.85 MPa (2580 psi), the air-operated oil pump should be able to start automatically.
In the above process, check and adjust the hydro-pneumatic pressure switch until the air-operated oil pump
stops and starts automatically. Check and see if there is any oil leak on the remote control panel, while the
pressure is going up.
c) Test on hand-operated oil pump
When using the hand-operated oil pump, close the isolate valve of the accumulator bank on the circuit, open
the by-pass valve of the control manifold, swi ng the handle of the hand-operated pump and see if the
pressure of the control manifold goes up. When the handle of the hand-operated pump is difficult to swing,
please open the valve rod of check valve on the hand-operated pump in order to keep the hand-operated
pump working with a single cylinder and to continue pressure increase.
- 12 -
** Operation Manual ** Sanyi

d) Test on pressure reducing and regulating valve

In the process of pressure increase, check and see if the outlet pressure of the reducing and regulating valve
equals 10.5 MPa (1500 psi), and make adjustment if it does not.
e) Opening/ Closing tests
When the pressure of the accumulators goes up to 21 MPa (3000 psi), turn the by-pass valve of the control
manifold to the "CLOSE" position. Operate the 3-position 4-way control valve for direction change on the
remote control panel. Check and see if the functions of the control valve coincide with those of the preventer
or the choke/ kill valve_ On the driller's panel , turn the air valve "OPEN" or "CLOSE", and check and see if
the functions of the air valve coincide with those of the control objects.
Otherwise, you should check and see if the circuit is connected properly.
f) Test on the overflow valve
Tests on low pressure overflow valve: close the isolate valve of the accumulator bank on the circuit, and turn
the 3-position 4-way control valve to the middle position. Push the power switch to the "MANUAL" position
to start the electrical oil pump , and the pressure of th1:i manifold goes up to around 23 MPa (3300 psi). Check
and see if the overflow valve at the outlet of the electrical oil pump opens for full relief. Then, stop the pump
by turn off the power switch, check and see if the overflow valve thoroughtly opened. After compete open
and overflow, push the power switch to the "STOP" position to stop the electrical oil pump. Overflow valve
should be completely closed at the pressure not less than 19 MPa (2700 psi).
Test on high pressure overflow valve: close the isolate valve of the accumulator bank on the circuit, turn the
by-pass valve on the manifold to the "OPEN" position. Open the air supply valve and by-pass valve to
operate the air-operated oil pump, oil pressure in the manifold goes up to around 34.5 MPa (5000 psi) .
Check and see if the overflow va lve opens for full overflow. Then 1 stop the pump by turn off the power switch,
check and see if the overflow valve thoroughtly opened. After full open and complete overflow, stop the
pumpby shutting off air supply. Overflow valve should be completely closed on the pressure not less than 29
MPa (4200 psi).
You may adjust the overflow pressure of the overflow valve if required.

CAUTION: When testing and adjusting the overflow valve, the isolate valve of the accumulator
bank must be closed to avoid pressure increase in accumulators and result in accidents.

g) Test on air-operated pressure adjustment of the annular preventer.

Rotate downwards the hand wheel of the air/ manual operated reducing and regulating valve of the annular
preventer, to set the outlet pressure of the value to 10.5 MPa (1500 psi).
Turn the handle of the distribution valve on the remote control panel to the "driller's panel" position, and ten,
adjust the hand wheel on the driller's panel for air-operated pressure adjustment. Check and see if the
pressure gauge of the annular preventer on the drillers panel changes in reading, and see if this reading
coincides with that of the pressuse gauge on the remote control panel.
Turn the handle of the distribution valve to the "remote control panel" position, and adjust the hand wheel for
air-operated pressure regulation . Check the readings on the pressure gauge of the annular preventer.
h) Check on the oil level in the oil tank
If the oil levei in the oil tank is too low due to oil leak in the process of adjustment should refill oil properly. If
there is too much of oil, overflow may occur when the accumulator drops its pressure and all the oil returns
to the oil tank.

7. Use, Maintenance and Lubrication

The control system of surface mounted BOP stacks is important equipment of "armies are to be maintained for
years but used on a single day". Therefore in order to ensure the control system of BOP stacks effective, reliable
and quick when used to control well blowout, relevant staffs must receive technical training, making the
personnel to manage and operate the system well understand principle, and conduct installation operation,
maintenance and trouble shooting
- 13 -
 ,;,~ Operation Manual '~ * Sany,

Operation person nel should well know the regulations stipulated in the following standards (and relevant
information invo lved).
SY 5225-1994 Fire-proof, explosion-proof production safety Management regulations on well drilling,
development, store and transportation of petroleum and natural gas
SY/T 5964-1994 Specification of drilling and well control equipment mating and composition
SY /T 5697-1994 Installation, test run and maintenance of drilling and well control equipment
SYIT 6203-1996 Fire extinguish measure of oil and gas well blowout
SY IT 6283-1997 Guide of management system on health, safety and environment of petroleum and
natural gas drilling
SYIT 6426-1999 Specification of drilling and well control technique
7 .1 Notice of operation
a) Under normal drilling operation, the positions of each valves on the remote control panel are: the preventers
are in "OPEN" position; the choke / kill valve is in "CLOSE" position; and the by-pass valve is in "CLOSE"
position .
b) The valve in drill's panel belongs to two-handed operation. Air supply valve should be operated first,
meanwhile relevant control valves are operated. As air cable is a long and fine cable and it needs a time
period for response, 3 seconds are needed to stop after operating valve handle in order to ensure
completing corresponding operation on relevant valves on remote control panel.
c) Vehicles are prohibited from going across the pipe racks and other oil pipes, which are protected from
damage.
d) Under normal operation, conduct inspection each shift to see:
► If oil level is correct in the oil tank;
► If the pressure of accumulator is correct;
► If the electrical components and circuits are safe and reliable;
► If there is any leakage in oil and air circuits;
► If automatic start and stop of pressure switch and hydro-pneumatic swich are correct and reliable;
► If display value of all pressure gauges meat the rquirements;
► Conduct "Close" and "Open" tests of preventer according to relevant safety regulations.
J e) The customers should establish operation and maintenance record and make records on operation ,
malfunction and maintenance at all time. All the documents and record should be placed along with the
equipment.
7.2 Maintenance
a) Remove and check the oil strainer and filter screens of the intake on the top of the oil tank monthly. Take the
screens out and wash them carefully in order to protect them from being blocked by dirt.
b) To the water-trap in the air treatment unit: Open th e water discharge valve at its lower end and drain dirty
water out of the cup dai ly. Remove and wash the filter cup and the water cup once every two weeks . Wash
them with gasoline or other mineral oils, and dry them with compressed air. Do not use acetone or toluene
to wash them avoiding damage.
c) To the oil mist filter of the air treatrnent unit: Check the oil level in the cup daily. Refill and replace lubricant
(N32 hydraulic oil or other proper oil). Dismount and wash the filter promptly when the oil does drip smoothly.
d) Check the pressure of the pre-charged nitrogen in the accumulator perrodically. During th e beginning period,
check nitrogen pressure weekly, and thereafter, during normal operation, check it monthly. Recharge
nitrogen at once wh en is pressu re Is below 6.3MPa (900 psi ). Check nitrogen pressu re only after the
accumulator releases pressure thoroughly. The pressure may be released by the ball valve on the bottom of
accumulator.

- 14 -
 r'l3>- Sanyi

e) For long distance transport of the control system, decrease pressure of nitrogen in the accumulator to about
1 MPa (145 psi), so as to guarantee safety during transportation .
f) Check oil level in the oil tank at all time. Open the plug on the bottom of the oil tank to drain water periodically.
Observe if there is any impurity on the bottom, and clean the bottom if necessary.
g) Check the seal packs in the crankshaft plunger pump, the air-operated hydraulic pump or the hand-operated
oil pump. Do not over-tighten the packing only adequate if no oil leakage is found . Replace the damaged
packing in ti me.
h) When removing the quick connectors, take care not to lose the "O" rings in quick-change union. Put the
removed "O" rings together and keep in good condition.
i) Often wipe and clean the surface of the remote control panel and the driller's panel, and keep nameplates in
places.
j) Once finishing drilling a well, inspect and calibrate the pressure gauges.
7.3 Notice of lubrication
a) Use the lubricator and refill adequate lubricant into the two oil nozzles in each air cylinder weekly.
b) Check the lubricant in the oil mist filter. Refill N32 hydraulic oil or other proper oil if the oil level is low.
c) Check the level of lubricant in the crankcase of the electric-operated oil pump monthly. Refill N32 hydraulic
oil or other proper oil if the oil level is low.
d) Remove the chain cover monthly, and check lubrication. Refill N32 hydraulic oil or other proper oil if the oil
level is low.

8. Trouble Shooting
(a) Noise from the system
Cause: there is gas contained in the system oil
Remedy: running the system without any load, exhausting the gas repeatedly. Check if the capsule of the
accumulator is broken and make a prompt change.
Cause: the chain is too losse or isn't in a straight line. The concentricity of the pump shaft and the motor
shaft is above the degree.
Remedy: regulate the chain; re-regulate and tighten the screw.
Cause: low oil temperature or high viscosity.
Remedy : heating the oil tank. Replace the suitable oil liquid.
Cause: the oil pump sucks air or the oil level is too low in the oil tank.
Remedy: when the accumulator has no pressure, fills oil in the oil tank.
Cause: if there is any dirt in the oil inlet of pump or in the filler screen.
Remedy: wash the filter screen.

(b) Electrical motor failed to start.

Cause: the electric power parameters do not comply with the requirement, voltage is low.
Remedy: repair electric circuit.
Cause: electric components in power switch box are damaged or out of order.
Remedy: repair power switch box.

- 15 -
,:,* Operation Manual *'' Sany1

(c) The system pressure doesn't raising or raising slowly after starting electric-operated oil pump and there is
abnormal noise during the pump operation
Cause: the oil level is too low in the oil tank, the oil pump sucks air.
Remedy: refill oil.
Cause: the valve for the oil suction orifice is close or the oil filter is blocked.
Remedy: check pipe line, open valve and wash oil filter.
Cause: the bleeder valve on the control manifold is not closed .
Remedy: close the bleeder valve.
Cause: malfunction of electric-operated oil pump.
Remedy: check and repair oil pump.
Cause: "V" sealing ring wears out.
Remedy: Replace the sealing ring .
Cause: Sealing surface wears out or is blocked.
Remedy: replace the valve core and the valve seat, or regulate the position between them.

(d) The electric pump doesn't stop automatically.

Cause: oil pipe or oil connector of pressure controller is blocked or leaks.
Remedy: check pipeline of the pressure controller.
Cause: pressure controller dose not work.
Remedy: adjust or change pressure controller.

(e) After adjusted the pressure controller, start and stop spot fluctuated .
Cause: pressure controller is damaged.
Remedy: replace the pressure controller.

(f) The pressure in outlet of reducing and regulating valve is too high or fluctuated.
Cause: dirt exists in sealing surface of seal ring inside the valve.
Remedy: turn pressure-adjusting hand wheel and make seal be moving up and down for several times in
order to facilitate the elimination of dirt.
Cause: pressure reducing sealing ring's sealing belt is damaged.
Remedy: replace the reducing sealing ring .
Cause: there is any leakage in the system.
Remedy: check if the 3-position 4-way valve and the bleeder valve is closed.

(g) The preventer cannot be opened or closed in driller's panel or relevant actions do not coincide with each
other
Cause: pipe core is wrongly connected, is broken or is blocked. seal washers connecting flanges make
air pass through.
Remedy: check air cable.

- 16 -
'-'* Operation Manual *"' Sanyj

(h) The pressur of the system is drop quickly

Cause: the connection of the remote control panel, pipe rack or flexible hose has breakthrough.
Remedy: check every connection, and open the inspection port on the oil tank to see the leakage of every
valve. If needed, replace the broken parts.

(i) Though there isn't a leak in the system, the system pressure can not steady going at 21 MPa (3000 psi). The
system pressure descent continuously and the motor run up frequently.
Cause: the bladder of the accumulator is broken.
Remedy: replace the bladder.
Cause: there is gas contained in the system oil.
Remedy: exhausting the gas repeatedly.
Cause: the check valve which is at the outlet of the electrical pump is broken .
Remedy: replace the check valve.

U) Air operated oil pump cannot stop automatically.

Cause: the sealer of hydro-pneumatic pressure switch is out of work.
Remedy: replace the sealer.

(k) Air operated oil pump's working pressure can not reach the normal quantity or the piston of the piston of the
pump connutate slowly.
Cause: the V-Seal is damaged.
Remedy: replace the V-seal.

(I) Though having air supply, the air operated oil pump can not work.
Cause: didn't use for a long time so that reversing structure rusted and couldn't move.
Remedy: need to wash and grind the dismantled accessory of the reversing structure. If didn't use for a
short tim, inject oil from top of the pump head to act as a lubricant. After one day, try to start the
air pump again . It is suggest that start air operated oil pump regularly.
Cause: pressure of air supply is low.
Remedy: increase the pressure of air supply.
Cause: the reversing structure of air pump is located dead spot.
Remedy: as the QY air operated oil pump , screw off the oil pipe of the air pump's admission air port, use
the overbolt flick downward the valve core sleeve, or use the long wrench pry upward or
downward the nut of the piston rod lightly, when hear a bang, restart air pump. As the QY air
operated oil pump, may be because the connec;ting rod occurs jam of slider with casing. At this
moment, need to dismantle the accessory, and grind the connecting rod .

(m) QY air operated oil pump has a blow-by phenomenon.

Cause: the polyurethane o-ring which is on the core rod is broken.
Remedy: Replace the polyurethane o-ring.
Cause: o-ring which is on the piston wore out.
Remedy: replace the o-ring which is on the piston.
Cause: the admission air pipe of two sides is loose.
Remedy: screw down the admission air pipe of two sides.

- 17 -
 ** Operation Manual '~ * Sanyi

9. Instruction of order
Technical parameter of the control system of surface mounted BOP stacks is rather complicated and a large
variety of stru cture and models are avai lable for this product. In order to help customers make right choice and
a proper order, and make its configuration comply with national standard and API specifi cation, customers are
kindly requested to provide tech nical data and operation requirements as detai led as possible. These data and
req uirements include:
a. Number of control objects and their models

Type of Preventer Manufacture / Model Open volume (L) Closing volume (L)

Annular

Blind ram

Pipe ram

Pipe ram

Chock

Kill

b. Range of order
If the follow optional parts are needed:
D Driller's panel
D Air cable
D Pipe lines ( D pipe racks, D close bent pipe, D hose, D others: ---
D Others:
------- --- ---------- - - -------
c. Special requirements
When there are special requirements on products or parts, users should specify in detail. Those without
special requirements will be produced in accordance with national and enterprise standards.
) D Alarm device
D Nitrogen backup system
D Pressure compensation device
D Auxiliary control panel
D Protective house
D Coating and decorations (painting and appearance)
D Connections
D Others:
------------ -
The control system for surface mounted BOP stacks produced in our factory complies with national and
enterprise standard and can satisfy the application requirement in ordinary conditions. The special
requirements proposed by customers may influence the term of delivery and the price of the product.

- 18 -
 '·* Operation Manual *'~ Sanyi

Appendix A: Exchange between English Unit and Metric Unit

1. Weight
1 kg = 2.2 lbs.
1 lbs. = 0.454 kg
2. Volume
1 L = 0.264 US gal= 61 cu.in
1 US gal= 3.785 L = 231 cu.in
3. Pressure
1 MPa = 145 psi
1 psi = 0.0069 MPa
4. Length
1 m = 3.28 ft= 39.37 in
1 ft= 0.305 m
5. Temperature
1 C = 5/9( ·p -32)
1 ·p = 1.8 x C +32
6. Power
1 Kw= 1.34 HP
1 HP= 0.746 Kw
7. Flow
1 ml / min = 35 SCFM

Appendix B: Recommended hydraulic oil of the control system

(It is suitable for all parts which need hydraulic oil.)

Type of hydraulic oil

)
Ambient temperature is above O C Ambient temperature is below O C

GB L-HM32 L-HS32

ISO 32 32

MOBH D.T.E24 D.T.E13

Shell Tellus 32 Tellus T32

[Note]: When the temperature of hydraulic oil is 50 C, its kinematic viscosity is 17 ~ 33 mm 2/s

- 19 -
 Appendix C Technical parameters of control system of surface mounted BOP stacks f
0
0
Number of control objects Accumulator bank Available Flow of pump system System
(1)

volume of
Power of
woring ~
Total Usable Effective motor Electric-operated Air-operated Hand-operated 0
Model pressure :J
oil tank
Annular Ram Choke Back volume volume volume Arrangement
(L)
(kw) oil pump oil pump oil pump
(MPa)
s:
up (L) (L) (L) (L/stroke} (ml/stroke} (ml/stroke)
DJ
:J
C
FKDQ1280-10 1(1-1/2) 4 1 80x16 640 Side position 18.5 X 2 41 X 2 165 x4 21 ~
4 496 2150
g
FKDQ1200-9 1 3 3 2 60x20 600 420 Postposition 2200 18.5 X 2 41 X 2 165 X 3 21
FKDQ1200-9B 1(1-1/2 3 4 1 60x20 600 420 Postposition 2200 18.5 X 2 41 X 2 165 X 3 21
FKDQ1280-8 1 4 2 1 80x16 640 496 Side position 1800 18.5 X 2 41 X 2 165 X 2 21
FKDQ1280-7 1 3 2 1 80x16 640 496 Side position 2000 18.5x2 41 X 2 165 X 3 21
FKDQ960-8 1(1-1/2) 3 2 2 60x16 480 336 Side position 2200 18.5x2 41 X 2 165 X 3 21
FKDQ960-7 1 3 2 1 60x16 480 336 Postposition 2200 18.5 X 2 41 X 2 165 X 2 21
FKDQ960-78 1(1-1/2) 3 3 - 60x16 480 336 Postposition 2200 18.5x2 41 x2 165 X 2 21
FKDQ960-7C 1 3 2 1 80x12 480 372 Postposition 1640 18.5 X 2 41 x2 165 X 3 21
FKDQ800-78 1 3 2 1 40x20 400 320 Side position 1330 18.5 X 2 41 X 2 165 X 2 21
FKDQ640-7A 1 3 2 1 40x16 320 256 Post position 1660 18.5 41 165 X 2 21
FKDQ640-7B 1 4 1 1 80x8 320 248 Side position 1330 18.5 41 165 X 2 21
N
0 FKDQ640-6B 1 3 2 - 40x16 320 256 Side position 1160 18.5 41 165 X 2 21
FKDQ480-6 1 3 2 - 40x12 240 192 Side position 1160 18.5 41 165 X 2 21
FKDQ480-5 1 3 1 - 40x12 240 192 Side position 1350 18.5 41 165 X 2 21
FKDQ480-5B 1 1 1 2 40x12 240 192 Postposition 1470 18.5 31 165 X 1 21

FKQ1920-16 1 4 7 4 60x32 960 672 Postposition 2700 18.5x2 41 X2 165 X 4 21

FKQ 1920-16A 1(1-1/2) 4 7 4 60x32 960 672 Postposition 2700 18.5 X 2 41 X2 165 x4 21
FKQ1440-16 1 4 7 4 60x24 720 504 Postposition 2600 18.5 X 2 41 X 2 165 X 3 21
FKQ1440-16A 1(1-1/2) 4 7 4 60x24 720 504 Postposition 2600 18.5 X 2 41 X2 165 X 3 21
FKQ1440-14 1 4 7 2 60x24 720 504 Postposition 2300 18.5x2 41 X2 165 X 3 21
FKQ1920-12 1(1-1/2) 5 4 2 80x24 960 744 Postposition 2700 18.5 X 2 41 X 2 165 X 4 21
FKQ1280-12 1 3 1 7 80x16 640 496 Side position 2400 18.5x2 41 X2 165 X 2 21
FKQ1280-10 1(1-1/2) 4 4 1 80x16 640 496 Side position 2150 18.5 X 2 41 X2 165 X 3 21
FKQ1200-9 1 3 3 2 60x20 600 420 Postposition 2200 18.5 X 2 41 X2 165 X 3 21
FKQ1280-8 1 3 3 1 80x16 640 496 Side position 1650 18.5 X 2 41 X2 165 X 2 21
FKQ1280-8B 1(1-1/2) 4 2 1 80x16 640 496 Side position 2200 18.5 X 2 41 X2 165 X 3 21
(/)
FKQ1200-8 1 3 3 1 60x20 600 420 Side position 1650 18.5 X 2 41 x2 165 X 2 21 DJ
:J
FKQ960-8 1 3 3 1 60x16 480 336 Side position 1650 18.5 X 2 41 X2 165 X 2 21 ':5.
 ·"·
-::-
Number of control objects Accumulator bank Available Flow of pump system System 0
Power of 'O
volume of woring CD
Model Total Usable Effective motor Electric-operated Air-operated Hand-operated ~
Back oil tank pressure 0
Annular Ram Choke volume volume volume Arrangement (kw) oil pump oil pump oil pump ::,
up (L) (MPa)
(L) (L) (L) (L/stroke) (ml/stroke) (ml/stroke) s:
0)
FKQ960-8B 1 3 2 2 40x24 480 384 Po'stposition 2000 18.5 X 2 41 x2 165x3 21 ::,
C
~
FKQ840-8 1 3 3 1 60x14 420 294 Side position 1650 18.5 41 165x2 21
::::
FKQ800-8 1 3 3 1 40x20 400 320 Side position 1650 18.5 41 165x2 21
FKQ1320-8 1 4 2 1 60x22 660 462 Postposition 2000 18.5 X 2 41 X 2 165 X 3 21
FKQ1280-7D 1 4 2 - 80x16 640 496 Side position 2000 18.5 X 2 41 x2 165 X 3 21
FKQ1200-7 1 3 2 1 60x20 600 420 Side position 1500 18.5x2 41 X 2 165 x2 21
FKQ960-7E 1 3 2 1 80x12 480 372 Side position 1650 18.5 X 2 41 X 2 165x2 21
FKQ800-7D 1 3 2 1 40x20 400 320 Side position 1500 18.5 41 165 X 2 21
FKQ800-7J 1 3 2 1 40x20 400 320 Side position 1250 18.5 41 165x3 21
FKQ800-7E 1 3 2 1 40x20 400 320 Side position 1500 18.5 41 165 X 2 21
FKQ800-7F 1 3 2 1 40x20 400 320 Postpesition 1280 18.5 41 165x 2 21
FKQ800-7G 1 3 2 1 40x20 400 320 Side position 1800 18.5 X 2 41 X 2 60 x4 21
FKQ800-7H 1 3 2 1 40x20 400 320 Side position 1500 18.5 X 2 41 X 2 165 X 2 21
N
_. FKQ800-7L 1 3 2 1 40x20 400 320 Side position 1500 18.5 41 165 X 2 21
FKQ640-7 1 3 2 1 80x8 320 248 Side position 1600 18.5 41 165 X 2 21
FKQ800-6 1 3 2 - 40x20 400 320 Side position 1600 18.5 41 165 X 2 21
FKQ800-6F 1 3 2 - 80x10 400 310 Side position 1600 18.5 41 165 X 2 21
FKQ720-6 1 3 2 - 60x12 360 252 Side position 1290 18.5 41 165 X 2 21
FKQ640-6G 1 3 2 - 40x16 320 256 Side position 1290 18.5 41 165 X 2 21
FKQ640-6K 1 3 2 - 40x16 320 256 Side position 1290 18.5 41 165 X 2 21
FKQ640-6 1 3 2 - 40x16 320 256 Postposition 1120 18.5 41 165 X 2 21
FKQ640-6J 1 3 2 - 40x16 320 256 Side position 1800 18.5 41 165 X 2 21
FKQ640-6U 1 3 2 - 40x16 320 256 Side position 1500 18.5 41 165 X 2 21
FKQ480-5C 1 3 1 - 40x12 240 192 Side position 1100 18.5 31 165 X 2 21
FKQ480-5E 1 3 1 - 40x12 240 192 Postposition 1100 18.5 31 165 x2 21
FKQ480-5F 1 3 1 - 60x8 240 168 Side position 1290 18.5 41 165 X 2 21
FKQ400-5B 1 3 1 - 40x10 200 160 Side position 1100 18.5 31 165 X 2 21
FKQ400-5D 1 3 1 - 40x10 200 160 Postposition 1100 18.5 31 165 X 2 21
FKQ320-4E 1 2 1 - 40x8 160 128 Postposition 790 18.5 41 165 X 1 21 ~
(f)
FKQ320-4G 1 2 1 - 40x8 160 128 Side position 790 15 28 165 X 1 21 0)
:::J
FKQ320-4Q 1 2 1 - 40x8 160 128 Side position 790 15 28 165 X 1 21 ':S.
 Number of control objects Accumulator bank Available Flow of pump system System 0
Power of "O
volume of woring CD
Model Total Usable Effective motor Electric-operated Air-operated Hand-operated
pressure
Annular Ram Choke Back volume volume volume Arrangement oil tank
~-
(kw) oil pump oil pump oil pump 0
up (L) (MPa) ::J
(L) (L) (L) (L/stroke) (ml/stroke) (ml/stroke) s::
OJ
FKQ240-4 - 2 1 1 40x6 120 96 Postp·ositien 720 11 18 60 X 1 21 ::J
C
OJ
FKQ160-4A 1 2 1 - 40x4 80 64 Postposition 820 11 18 165 X 1 21
g
FKQ160-4W - 2 2 -
40x4 80 64 Postposition 720 11 18 60 X 1 21
FKQ125-3 - 3 - - 25x5 62.5 50 Postposition 576 11 18 60 X 1 21

FK250-4 - 2 2 - 25x10 125 100 Side position 630 11 18 14 / 28 21

FK240-4 - 2 1 1 40x6 120 96 Postposition 630 11 18 14 / 28 21
FK240-4A - 2 1 1 40x6 120 96 Postposition 720 11 18 14 / 28 21
FK240-4B 1 2 1 - 40x6 120 96 Postposition 630 11 18 14 / 28 21
FK240-4E 1 2 1 - 40x6 120 96 Postposition 720 11 18 60 X 1 21
FK240-4F 1 2 1 - 40x6 120 96 Side position 790 11 18 165 X 1 21
FK160-4A - 2 2 - 40x4 80 64 Postposition 720 11 18 14 / 28 21
FK125-4 - 2 1 1 25x5 62.5 50 Postposition 630 11 18 14 / 28 21
I\.)
I\.) FK100-4 - 2 1 1 25x4 50 40 Postposition 630 11 18 14 / 28 21
FK240-3 1 2 - - 40x6 120 96 Side position 456 11 18 14 / 28 21
FK240-3E - 2 1 - 40x6 120 96 Postposition 500 11 18 60 X 1 21
FK240-3D 1 2 - - 40x6 120 96 Postposition 500 11 18 60 X 2 21
FK160-3 - 3 - - 40x4 80 64 Postposition 630 11 18 14 / 28 21
FK125-3 - 3 - - 25x5 62.5 50 Postposition 440 11 18 14 / 28 21
FK125-3B 1 2 - - 25x5 62.5 50 Postposition 440 11 18 14 / 28 21
FK125-3F - 3 - - 25x5 62.5 50 Postposition 440 11 18 14 / 28 21
FK125-3G - 3 - - 25x5 62.5 50 Postposition 576 11 18 60 X 1 21
FK125-2D - 1 1 1 25x5 62.5 50 Postposition 440 15 31 14 / 28 21
FK125-2F - 1 1 1 25x5 62.5 50 Postposition 440 15 31 14 / 28 21
FK50-1 - 1 - - 25x2 25 20 Postposition 98 3 7 14 / 28 21
Drill's panel and Auxiliary control panel with Indicator lights to show function positions
FKQ1440-14A 1 4 7 2 60x24 720 504 Postposition 2700 18.5 X 2 41 X 2 165 x4 21
FKQ1920-12A 1(1-1/2) 4 4 3 80x24 960 744 Postposition 2700 18.5 X 2 41 X 2 165 X 4 21
FKQ1920-10 1 4 4 1 60x32 960 672 Postposition 2300 18.5 X 2 41 X 2 165 X 3 21
(/)
FKQ1200-10 1 4 4 1 60x20 600 420 Postposition 2150 18.5 X 2 41 X 2 165 X 3 21 OJ
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FKQ1600-9 1(1-1/2) 4 4 - 80x20 800 620 Postposition 2700 18.5 X 2 41 x2 165 x4 21 I~.
 .__

•::-
Number of control objects Accumulator bankAvailable Flow of pump system System 0
Power of 1-0
volume of woring (D

Model Total Usable Effective motor Electric-operated Air-operated Hand-operated ~

pressure
Annular Ram Choke Back volume volume volume Arrangement oil tank (kw) oil pump oil pump oil pump 0
up (L) (L) (L) (L) (L/stroke) (ml/stroke) (ml/stroke)
(MPa) :::J
s::
DJ
FKQ1600-8 1 3 2 2 80x20 800 620 Side position 2150 18.5 X 2 41 X 2 165 X 3 21 :::J
C
~
FKQ960-8C 1 3 2 2 60x16 480 336 Side position 1800 18.5 X 2 41 X 2 165 X 2 21 -::-
FKQ960-8D 1(1-1/2) 3 2 2 60x16 480 336 Side position 2200 18.5 X 2 41 X 2 165 X 3 21
FKQ840-8B 1 3 2 2 60x16 420 294 Side position 1800 18.5 41 165 X 2 21
FKQ1280-7K 1(1-1/2) 3 2 1 80x16 640 496 Side position 2000 18.5 X 2 41 X 2 165 X 3 21
FKQ1280-7 J 1 3 2 1 80x16 640 496 Side position 1750 18.5 X 2 41 X 2 165 X 3 21
FKQ800-7M 1(1-1/2) 2 2 2 40x20 400 320 Side position 1800 18.5 41 165 X 2 21
FKQ800-7K 1 2 2 2 40x20 400 320 Side position 1800 18.5 41 165 X 2 21
FKQ800-7P 1 3 2 1 40x20 400 320 Side position 1800 18.5 X 2 41 X 2 165 X 3 21
FKQ720-6A 1 2 2 1 60x12 360 252 Side position 1160 18.5 41 165 X 2 21
FKQ720-68 1 2 2 1 60x12 360 252 Side position 1160 18.5 41 165 X 2 21
FKQ720-6C 1 2 2 1 60x12 360 252 Side position 1160 18.5 41 165 X 2 21
FKQ640-6P 1 2 2 1 40x16 320 256 Side position 1160 18.5 41 165 X 2 21
N
w Note: Variable frequency starting

Controlling BOP stacks & Current divider

Number of control objects Accumulator bank Flow of pump system

Available System
Power of
volume of woring
Model Total Usable Effective motor Electric-operated Air-operated pressure
oil tank (kw)
Annular Ram Choke Current volume volume volume Arrangement (L) oil pump oil pump (MPa)
(L) (L) (L) (L/stroke) (ml/stroke)

FKDQ1200-15 1 3 2 9 60x20 600 420 Postposition 2300 21.3 X 2 41 X 2 165 X 3 21

FKDQ1200-14 1 3 2 8 60x20 600 420 Postposition 2300 18.5x2 41 X 2 165 X 3 21

(/)
FKDQ1440-11A 1 3 2 4 60x24 720 504 Postposition 2370 18.5 X 2 41 X 2 165 X 3 21 Dl
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