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Lupo Wiring Diagram Guide

This document provides a summary of the current flow diagram for a 1.4L Volkswagen Lupo engine from December 2000 with a 4LV engine code. It lists the key components in the engine's electrical system including the battery, alternator, starter, ignition system, fuel pump, sensors, and control units. It also identifies the fuse locations and colors as well as the wiring harness connectors between components.

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Mweene Muuka
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0% found this document useful (0 votes)
246 views10 pages

Lupo Wiring Diagram Guide

This document provides a summary of the current flow diagram for a 1.4L Volkswagen Lupo engine from December 2000 with a 4LV engine code. It lists the key components in the engine's electrical system including the battery, alternator, starter, ignition system, fuel pump, sensors, and control units. It also identifies the fuse locations and colors as well as the wiring harness connectors between components.

Uploaded by

Mweene Muuka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

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Lupo Current Flow Diagram No.  63 / 1


Edition 08.2003

1.4 l/55 kW 4LV, engine code AUA


From December 2000
1.4 l/74 kW 4LV, engine code AUB
From December 2000
Relay locations on relay plate:
4 - J17 Fuel pump relay (441)
7 - J59 X-contact relief relay (100)

For alternatives to relay and fuse locations as well as multi-pin connector assignment see "Fitting locations" section.

Note!
The number in brackets behind the part designation denotes the control number on the housing.
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - lilac
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Lupo Current Flow Diagram No.  63 / 2


Battery, alternator, starter, radiator fan, radiator fan thermal switch
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
F18 - Radiator fan thermal switch
J59 - X-contact relief relay
SA1 - Fuse -1- (30) on battery fuse holder
SA2 - Fuse -2- (30) on battery fuse holder
SA7 - Fuse -7- (30) on battery fuse holder
T3b - 3-pin connector
T4g - 4-pin connector, black
T5 - 5-pin connector, near starter
T10a - 10-pin connector, green, coupling station below relay carrier
T10d - 10-pin connector, red, coupling station below relay carrier
V7 - Radiator fan
- Earth strap, battery - body
1

- Earth point, on left in engine compartment


12

- Earth connection -4-, in engine compartment wiring harness


167
ws = white
sw = black - Screw connection -1- (30), on relay plate
ro = red 500
br = brown
gn = green - Screw connection -2- (30), on relay plate
bl = blue 501
gr = grey
li = purple - Screw connection -3- (30), on relay plate
ge = yellow 506
or = orange
rs = pink * - Not vehicles fitted with air conditioner
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4LV control unit (injection system), ignition system, engine speed
sender
D - Ignition/starter switch
G28 - Engine speed sender
J537 - 4LV control unit (injection system)
N152 - Ignition transformer
P - Spark plug connector
Q - Spark plugs
SB34 - Fuse - 34- on fuse box
SB36 - Fuse -36- on fuse box
T3e - 3-pin connector
T4b - 4-pin connector, black
T5h - 5-pin connector, on cylinder head, left
T10a - 10-pin connector, green, connector point under relay carrier
T14 - 14-pin connector, black, on cylinder head, left
T14a - 14-pin connector, brown, on cylinder head, left
T121 - 121-pin connector
- Earth point, in engine compartment, left
12

- Earth connection -5-, in engine compartment wiring harness


201

- Connection, in 4LV wiring harness


E39
ws = white
sw = black - Positive (+) connection -1- (15), in interior wiring harness
ro = red B163
br = brown
gn = green - Positive (+) connection -2- (15), in interior wiring harness
bl = blue B165
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Lupo Current Flow Diagram No.  63 / 4


4LV control unit (injection system), throttle valve control unit,
pedal value sender, intake manifold pressure sender, intake
manifold temperature sender, brake light switch, brake pedal
switch
F - Brake light switch
F63 - Brake pedal switch
G42 - Intake air temperature sender
G71 - Intake manifold pressure sender
G79 - Accelerator pedal position sender
G185 - Accelerator pedal position sender -2-
G186 - Throttle valve drive (electric throttle operation)
G187 - Throttle valve drive angle sender -1- (electric throttle
operation)
G188 - Throttle valve drive angle sender -2- (electric throttle
operation)
J338 - Throttle valve control unit
J537 - 4LV control unit (injection system)
SB15 - Fuse -15- on fuse box
SB24 - Fuse -24- on fuse box
T6a - 6-pin connector, black
T6b - 6-pin connector
T10 - 10-pin connector, white, connector point under relay carrier
T10s - 10-pin connector, grey, connector point under relay carrier
ws = white T14 - 14-pin connector, black, on cylinder head, left
sw = black
ro = red
T14a - 14-pin connector, brown, on cylinder head, left
br = brown T121 - 121-pin connector
gn = green - Earth connection -5-, in engine compartment wiring harness
bl = blue 201
gr = grey
li = purple - Earth connection -2-, in engine prewiring wiring harness
ge = yellow 283
or = orange
rs = pink - Connection -2- (54), in dash panel wiring harness
A89
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Lupo Current Flow Diagram No.  63 / 5


4LV control unit (injection system), Hall sender 1, coolant
temperature sender, injectors
G2 - Coolant temperature sender
G40 - Hall sender
G62 - Coolant temperature sender
J104 - ABS with EDL control unit
J537 - 4LV control unit (injection system)
N30 - Injector, cylinder 1
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
SB3 - Fuse -3- in fuse box
T3 - 3-pin connector, on cylinder head, left
T5h - 5-pin connector, on cylinder head, left
T10a - 10-pin connector, green, connector point under relay carrier
T10s - 10-pin connector, grey, connector point under relay carrier
T14 - 14-pin connector, black, on cylinder head, left
T14a - 14-pin connector, brown, on cylinder head, left
T121 - 121-pin connector
- Earth point, in plenum chamber
10

- Earth connection -2-, in engine prewiring wiring harness


283
ws = white
sw = black - Connection (injectors), in engine compartment wiring harness
ro = red D95
br = brown
gn = green - Connection (high bus), in engine compartment wiring harness
bl = blue D159
gr = grey
li = purple - Connection (low bus), in engine compartment wiring harness
D160
ge = yellow
or = orange
rs = pink * - Only engine codes AUA
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Lupo Current Flow Diagram No.  63 / 6


4LV control unit (injection system), lambda probe I, lambda probe
II, activated charcoal filter system solenoid valve, exhaust gas
recirculation potentiometer, exhaust gas recirculation valve
E35 - Air conditioner switch
G39 - Lambda probe before catalyst
G65 - High pressure sender
G130 - Lambda probe after catalyst
G212 - Exhaust gas recirculation potentiometer
J293 - Radiator fan control unit
J362 - Immobilizer control unit
J537 - 4LV control unit (injection system)
N18 - Exhaust gas recirculation valve
N80 - Activated charcoal filter system solenoid valve 1
SB30 - Fuse -30- in fuse box
T4f - 4-pin connector, black
T5h - 5-pin connector
T6d - 6-pin connector
T6e - 6-pin connector
T10 - 10-pin connector, white
T10c - 10-pin connector, blue
T10d - 10-pin connector, red
T14 - 14-pin connector
T14a - 14-pin connector, brown
T121 - 121-pin connector
ws = white Z19 - Lambda probe heater
sw = black
ro = red Z29 - Lambda probe 1 heater, after catalyst
br = brown - Connection (air conditioner), in headlight/ air conditioner
gn = green C35
wiring harness
bl = blue
gr = grey - Positive (+) connection -2- (15a), in engine compartment
D136
li = purple wiring harness
ge = yellow
or = orange - Connection (87a), in engine wiring harness
E30
rs = pink

- Connection, in air conditioner wiring harness


L2

* - Models with air conditioner


** - From February 2001, engine codes AUA
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Lupo Current Flow Diagram No.  63 / 7


4LV control unit (injection system), knock sensor, fuel pump relay
D - Ignition/starter switch
G61 - Knock sensor I
J17 - Fuel pump relay
J234 - Airbag control unit, behind lower part of console
J537 - 4LV control unit (injection system)
T2 - 2-pin connector, black
T10d - 10-pin connector, red, coupling station below relay carrier
T10x - 10-pin connector, yellow, coupling station below relay carrier
T14 - 14-pin connector, black, on left of cylinder head
T121 - 121-pin connector
W - Front interior light
- Earth point, near selector mechanism
76

- Earth connection (screening), in engine compartment wiring


200
harness
- Positive connection -1- (30), in instruments wiring harness
A40

- Positive connection (50), in dash panel wiring harness


A41

- Connection (crash signal), in dash panel wiring harness


A125
ws = white
sw = black - Earth connection, in front left interior wiring harness
B102
ro = red
br = brown
gn = green - Positive connection -1- (TK), in interior wiring harness
B154
bl = blue
gr = grey
li = purple
* - Applies only when fitted with airbag and central locking
ge = yellow ** - Applies only when fitted with airbag but not central locking
or = orange
rs = pink
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Lupo Current Flow Diagram No.  63 / 8


Fuel pump, speedometer sender, fuel gauge sender, coolant
shortage indicator sender, heater element (crankcase breather)
G - Fuel gauge sender
G6 - Fuel pump
G22 - Speedometer sender
G32 - Coolant shortage indicator sender
N79 - Crankcase breather heater element
SB1 - Fuse -1- in fuse box
SB28 - Fuse -28- in fuse box
SB40 - Fuse -40- in fuse box
T5h - 5-pin connector, on left of cylinder head
T10a - 10-pin connector, green, coupling station below relay carrier
T10b - 10-pin connector, black, coupling station below relay plate
T10d - 10-pin connector, red, coupling station below relay carrier
T14 - 14-pin connector, black
T14a - 14-pin connector, brown
- Earth point, in plenum chamber
10

- Earth point, on left in luggage compartment


50

- Earth connection -2-, in engine compartment wiring harness


131

ws = white - Earth connection -1-, in engine pre-wiring wiring harness


sw = black 281
ro = red
br = brown - Positive connection -2- (15a), in interior wiring harness
B149
gn = green
bl = blue
gr = grey - Connection -1- (87), in dash panel wiring harness
A99
li = purple
ge = yellow
or = orange - Earth connection, in rear left interior wiring harness
B109
rs = pink
* - Only engine code AUA
** - From February 2001, engine code AUA
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Dash panel insert, oil pressure warning lamp, fuel gauge, rev.
counter, alternator warning lamp, coolant temperature/coolant
shortage warning lamp
F1 - Oil pressure switch
G1 - Fuel gauge
G3 - Coolant temperature gauge
G5 - Rev. counter
H11 - Oil pressure warning buzzer
J285 - Control unit with display in dash panel insert
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp
K28 - Coolant temperature/coolant shortage warning lamp
K105 - Reserve fuel warning lamp
T10a - 10-pin connector, green, connector point under relay carrier
T10d - 10-pin connector, red, connector point under relay carrier
T14 - 14-pin connector, black, on cylinder head, left
T32 - 32-pin connector, blue
- Connection (speed signal), in dash panel wiring harness
A27

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Lupo Current Flow Diagram No.  63 / 10


Dash panel insert, self-diagnosis connection, data bus diagnostic
interface
J285 - Control unit with display in dash panel insert
J533 - Data bus diagnostic interface control unit
K132 - Electronic power control fault lamp
T16 - 16-pin connector, self-diagnosis connection
T32 - 32-pin connector, blue
T32a - 32-pin connector, green
- Connection (diagnosis wire K), in dash panel wiring harness
A76

- Connection (high bus), in dash panel wiring harness


A121

- Connection (low bus), in dash panel wiring harness


A122

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink

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