Attix 3301 Ic
Attix 3301 Ic
VHS 40/42 L + M + H
               Service manual
                                   Hotline: 08337 - 75301
                                 Moltkestraße 13 | 89281 Altenstadt-Illereichen
          R O B E                Tel.: 0 83 37 / 75 301 | Fax 0 83 37 / 75 303
           Reinigungsmaschinen   info@wap-nilfisk-alto-shop.de
Index
A. Safety issues 4
B. Technical data 5
C. Construction / function 9
D. Troubleshooting 13
E. Service / repair 15
F. Spare parts 28
G. Electrical diagrammes 32
H. Tools 38
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                                                                Preface                                                  A
               In this manual you will find                A fault in the equipment          Technical information sheets
               the essentials you need to                  can have a number of causes.      are a supplement to the spare
               know when repairing wet and                 Chapter D Troubleshooting         parts list until a follow-on publi-
               dry cleaners of the ATTIX and                                                 cation.
                                                           will help you here.
               VHS series.
                                                                                             Repair manuals and technical
                                                           Use the illustrated spare
               When carrying out repairs,                  parts lists for your repairs.     information sheets should be
               make sure you have a suitable                                                 available at the site where re-
               workbench or the like with the              These show you the location       pairs are carried out. Further
               necessary power supply                      of the individual parts and the   repair manuals of the ATTIX
                                                           sequence in which they are        and VHS series may be nec-
               available.                                  assembled.                        essary for repairs to the equip-
                                                                                             ment.
               If you determine an error in                Read the technical infor-
               operation, be sure to refer the             mation sheets. These will tell    It is not permitted to give the
               customer to the user manual.                you about any technical modi-     repair manuals to third parties.
                                                           fications made after publica-
                                                           tion of this repair manual.
                                                                                             Use original Nilfisk spare
                                                                                             parts only!
                                                            
                                                                                              This symbol is used to
                                                                                              mark safety instructions
                                                                                              that must be observed to
                                                                                              prevent damage to the
                                                                                              equipment and degradation
                                                                                              of performance.
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                                                           Safety issues                                                      A
                                                                                            Observe national safety
               For your own safety.                                                         directives and regulations
                                                                                            for the electrical engineer-
                                                                                            ing trade, in particular:
                                                                                            IEC 60335-2-69
                                                                                            EN 60335-2-69
                                                                                            DIN VDE 105 part 1:
                                                                                            operation of electrical
                                                                                            power installations.
                                                                                            DIN VDE 0701/0702:
                                                           Repairs should only be           repair, modification and
                                                           made by someone who has          testing of electrical installa-
                                                           received proper instructions     tions.
                                                           for the job or who is a quali-
                                                           fied electrician                 Before starting the equip-
                                                                                            ment, be sure to read the
                                                           WARNING:                         accompanying user
                                                           The upper section of the         manual, and keep it close
                                                           machine contains live com-       as reference.
                                                           ponents. Contact with live
                                                           components leads to seri-        The equipment should
                                                           ous or even fatal injuries.      only be used by persons
                                                           Always disconnect the            who have been instructed
                                                           mains plug before disassem-      in its use and are author-
                                                           bly.                             ized to do so.
                           
                           ESD (electrostatic discharge)
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                                                           Technical data   B
                         ATTIX 33/44Standard and L-class machines
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                                                           Technical data   B
                         ATTIX 33/44 M & H-class machines
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                                                           Technical data   B
                         VHS 40/42 Standard and L-class machines
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                                                           Technical data   B
                         VHS 40/42 M & H-class machines
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                                                            Construction                                         C
                                       Hatchback
                                                                   Solenoid
                                                                   actuator
                                                                                                        Filter cleaning
                                                                                                        system
                                                                      Motor
                                                                       unit
                                                                                                        Full tank sensor
                                                                       Flow
                                                                     sensor
                                                                                                          PCBA
                                                                     Buzzer
                                                                      alarm
Control panel
Control panel
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Construction C
                                                                  10
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                                                               Function                                     C
                       Push&Clean - semi-automatic filter cleaning system
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                                                                Function                                           C
                               InfiniClean - Automatic filter cleaning system
                Even with extremely fine dust the automatic filter cleaning function allows you to work constantly
                with the same suction performance without having to manually clean the filter.
                A powerful reversed air pulse is activated every 15 second keeping the air flow on a high level. The
                air pulse is created by a solenoid connected to a piston with double-valve. When the valve is
                opened a pulse is created by difference in pressure between outside and inside of container (dirty
                side of filter). The negative pressure is reduced very quickly and a reversed air pulse flows through
                the filter. The dirt adhered to the filter is blown and shaken off, causing it to fall back into the tank.
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                                                           Troubleshooting                                                        D
                                                       Motor not working with switch set to ”I”
                                                                 Check:
                                                     Yes         - Mains voltage present?
                                                                 - Power cord plugged into socket?
                                                                 - Switch set to “I” ?
No
                                                                No
                         Connect motor directly to                         Replace motor.              Check if machine is working
                         mains. Is motor working?                                                      correctly. Calibrate flow sen-
                                                                                                       sor if needed (section E.8).
                                Yes
                                                                                                                      Yes
                                                                No
                        Connect motor directly to                          Check connections and
                                                                                                       Job done!!
                        switch. Is motor running?                          replace switch if needed.
                                                                                                                      
                                Yes
                                                               No
                        Connect switch - PCB - motor.                      Check connections and
                        Is motor running?                                  replace PCB if needed.
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                                                           Troubleshooting                                                           D
                                                     Motor not working with switch set to ”AUTO/TOOL”
                                                                 Check:
                                                     Yes         - Mains voltage present?
                                                                 - Power cord plugged into wall socket?
                                                                 - Switch set to “AUTO/TOOL” ?
                                                                 - Load with > 60W plugged into socket?
                                                                                                                         No
                                                                No
                         Connect motor directly to                        Replace motor.                  Check if machine is working
                         mains. Is motor working?                                                         correctly. Calibrate flow sen-
                                                                                                          sor if needed (section E.8).
                                Yes
                                                                                                                         Yes
Disconnect socket.
                                                                                                          Job done!!     
                                                               No
                        Connect motor directly to                         Check connections and
                        switch. Is motor running?                         replace switch if needed.
Yes
                                                               No
                        Connect switch - PCB - motor.                     Check connections and
                        Is motor running?                                 replace PCB if needed.
Yes
                                                               No
                        Start load. Is motor running?                     Check connections, socket and
                                                                          PCB and replace if needed.
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Service / repair E
0. Disassembly 16
7. Change solenoid 25
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                                                           Disassembly                          E.0
                                                                         WARNING: The upper section of the
                                                                         machine contains live components.
                                                                         Contact with live components leads
                                                                         to serious or even fatal injuries.
                                                                         Always disconnect the mains plug
                                                                         before disassembly.
1 2
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                                                           Disassembly                                    E.0
                                                                                     WARNING: The upper section of the
                                                                                     machine contains live components.
                Disconnect and dismount Hatch back                                   Contact with live components leads
                                                                                     to serious or even fatal injuries.
                                                                                     Always disconnect the mains plug
                                                                                     before disassembly.
                1
2 3
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Disassembly E.0
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                                                                       Motor connection
                                                                       to PCBA
             Motor connection
             to swicth
                         Disassemble the handle, top cover, filter and hatch back as described in previous
                         Section E.0.
                         Disconnect the motor wires from the PCBA and the switch (circles in fig.1)
                         Unscrew the airguide over the motor (fig.1).
                         Replace the motor unit.
                         Pay close attention to positioning the motor, gaskets and the wires correctly (see
                         fig.2).
                          Then repeat the process backwards to assemble the machine.
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1 3
                Disassemble the handle, top cover, filter and hatch back as described in previous Section E.0.
                Disconnect the wires on power cord from their connection points on switch and earth grounding
                (fig.1-3).
                Unscrew the cable relief and pull the cord out of the relief hole (fig.4).
                Install new power cord of same type as original.
                Then repeat the process backwards to assemble the machine. Be carefull to place the cord in
                the proper cable guides.
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1 2
Disassemble the handle and top cover as described in previous Section E.0.
                               Take off control panel and disconnect the wires on the switch (fig.1).
                               Unscrew the rotary knob and dismount the rotary switch (fig.2).
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Disassemble the handle and top cover as described in previous Section E.0.
                                Take of control panel and disconnect the wires on the power socket (fig.1).
                                Unscrew the power socket and replace it (fig.2).
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1 2
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1 2
                Open the container clamps (fig.1) and turn motor head upside down.
                Unscrew and remove the orange filter cover (fig.2).
                Take off H-class/HEPA filter and dispose it in a safe manner.
                       WARNING: Filter might be contaminated by hazardous dust.
                       Wear a P2 breathing mask and avoid spreading harmful dust.
                Install new filter gasket and make sure it is in correct position (fig.3).
                Install new H-class/HEPA filter (fig.4).
                Re-mount the orange filter cover and fasten all 4 screws sufficiently
                to make sure a proper sealing is obtained.
                Turn motor head and place on container. Close the clamps.
3 4
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3 4
                      If needed the complete hatch back can be replaced. Unscrew the two plastic covers on
                      the hatch back (fig.1) and reuse the covers.
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                    When?
                    Flow sensor calibration should be carried out, if the PBCA or flow sensor has been changed
                    during service. Also it is recommended to do a flow sensor calibration, if the motor unit has
                    been replaced.
2 3
foto
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Spare parts F
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Spare parts F
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Spare parts F
Baseplate
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Spare parts F
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Electrical diagrammes G
                                                                                                          Main switch /
                                                                                                         Speed selector
Socket
For 100-120V
                 01 PC 100-240V
                 40 PC 100-240V
For 100-120V
For 120V US
                 21 PC 100-240V
                 42 PC 100-240V
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Electrical diagrammes G
Speed
                                                                                                      Main switch /
                                                                                                      Mode selector
Solenoid
For 100-120V
                  01 IC 100-240V
                  40 IC 100-240V
                              For 120V US
                                                                                                           For 100-120V
                  21 IC 100-240V
                  42 IC 100-240V
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Electrical diagrammes G
Speed
                                                                                                 Main switch /
                                                                                                 Mode selector
Hose selector
Solenoid
For 100-120V
            0M IC 100-240V
            40 MC IC 100-240V
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Electrical diagrammes G
                                                                                                      Main switch /
                                                                                                         Speed
Hose selector
                  2M PC 100-240V
                  42 MC PC 100-240V
                  2H PC 100-240V
                  42 HC PC 100-240V
                                                                             35
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Electrical diagrammes G
Speed
                                                                                                            Main switch /
                                                                                                            Mode selector
Hose selector
                                     Solenoid
                                                                                                             LED Air flow /
                                                                                                             Filter warning
For 100-120V
                    2M IC 100-240V
                    42 HC IC 100-240V
For 120V US
For 100-120V
                    2H IC 100-240V
                    42 HC IC 100-240V
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Electrical diagrammes G
Wire overview
                                                               37
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Tools H
                                                                            38
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