E1101
Installation manual
MA00779 2005-01
                                English
                                                                                                                  Foreword
     Installation manual for the E1000 series operator terminals
     Foreword
     The E1000 operator terminal is developed to satisfy the demands of human-
     machine communication. Built-in functions such as displaying and controlling
     text, dynamic indication, time channels, alarm and recipe handling are
     included.
     The operator terminal work, for the most part, in an object-oriented way,
     making it easy to understand and use. The configuration operation of the
     terminal is made in a personal computer, using the configuration tool E-
     Designer. The project is then transferred and stored in the operator terminal.
     The operator terminal can be connected to many types of automation
     equipment, such as PLCs, servos or drives. In this manual the expression “the
     controller“ is used as a general term for the connected equipment.
     This manual explains how to install the operator terminal. Please refer to the
     reference manual for further information.
       Mitsubishi Electric AB, MA00779, 2005-01
       The information in this document is subject to change without notice and is provided as available at the time
       of printing. The manufacturer reserves the right to change any information without updating this publication.
       The manufacturer assumes no responsibility for any errors that may appear in this document.
       Read the entire installation manual prior to installing and using this equipment.
       Only qualified personnel may install, operate or repair this equipment. The manufacturer is not responsible
       for modified, altered or renovated equipment.
       Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use
       the equipment properly in their specific applications.
       Persons responsible for the application and the equipment must themselves ensure that each application is in
       compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
       Only parts and accessories manufactured according to specifications set by The manufacturer may be used.
       THE MANUFACTURER SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
       SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
       INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
       CONTRACT, OR OTHERWISE. BUYER’S SOLE REMEDY SHALL BE THE REPAIR,
       REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
       REMEDY SHALL BE AT THE SOLE DISCRETION OF THE MANUFACTURER.
Mitsubishi Electric, MA00779
Foreword
           Mitsubishi Electric, MA00779
                                                                                                                Table of Contents
     Table of Contents
     1 Safety Precautions............................................................................. 1-1
       1.1 UL Installation............................................................................... 1-1
       1.2 General .......................................................................................... 1-1
       1.3 During Use .................................................................................... 1-1
       1.4 Service and Maintenance................................................................ 1-2
       1.5 Dismantling and Scrapping............................................................ 1-2
     2 Installation ....................................................................................... 2-1
       2.1 Space Requirements ....................................................................... 2-1
       2.2 Installation Process......................................................................... 2-1
          2.2.1 Mode Switches ............................................................................................... 2-3
          2.2.2 Connections to the Controller ........................................................................ 2-3
          2.2.3 Other Connections and Peripherals ................................................................ 2-3
     3 Technical Data ................................................................................. 3-1
     4 Chemical Resistance ......................................................................... 4-1
       4.1 Metal Casing.................................................................................. 4-1
       4.2 Keyboard and Display.................................................................... 4-1
          4.2.1 Autotex F250.................................................................................................. 4-1
          4.2.2 Touch Screen Surface ..................................................................................... 4-2
     5 Operator Terminal Drawings ........................................................... 5-1
       5.1 Communication Ports.................................................................... 5-1
       5.2 E1101 Outline ............................................................................... 5-2
Mitsubishi Electric, MA00779
Table of Contents
                    Mitsubishi Electric, MA00779
                                                                             Safety Precautions
     1       Safety Precautions
     Both the installer and the owner and/or operator of the operator terminal must read
     and understand this installation manual.
     1.1 UL Installation
     Power, input and output (I/O) wiring must be in accordance with Class 1, Division
     2 wiring methods (Article 501-4 (b) of the National Electric Code, NFPA 70) and
     in accordance with the authority having jurisdiction.
     1.2 General
     – Only qualified personnel may install or operate the operator terminal.
     – The operator terminal must be installed according to the installation instructions.
     – The operator terminal is designed for stationary installation on a plane surface,
       where the following conditions are fulfilled:
       • no high explosive risks
       • no strong magnetic fields
       • no direct sunlight
       • no large, sudden temperature changes
     – Never allow fluids, metal filings or wiring debris to enter any openings in the
       operator terminal. This may cause fire or electrical shock.
     – The operator terminal fulfills the requirements of article 4 of EMC directive
       89/336/EEC.
     – Storing the operator terminal where the temperature is lower/higher than
       recommended in this manual can cause the LCD display liquid to congeal/become
       isotopic.
     – The LCD display liquid contains a powerful irritant. In case of skin contact, wash
       immediately with plenty of water. In case of eye contact, hold the eye open, flush
       with plenty of water and get medical attention.
     – The supplier is not responsible for modified, altered or reconstructed equipment.
     – Use only parts and accessories manufactured according to specifications of the
       supplier.
     – Peripheral equipment must be appropriate for the application and location.
     – The figures in this manual serves an illustrative purpose. Because of the many
       variables associated with any particular installation, the supplier cannot assume
       responsibility for actual use based on the figures.
     – The supplier neither guarantees that the operator terminal is suitable for your
       particular application, nor assumes responsibility for your product design,
       installation or operation.
     1.3 During Use
     – Keep the operator terminal clean.
     – Emergency stop and other safety functions may not be controlled from the
       operator terminal.
     – Do not use too much force or sharp objects when touching the keys, display etc.
Mitsubishi Electric, MA00779                                                                 1-1
 Safety Precautions
      1.4 Service and Maintenance
      – Only qualified personnel should carry out repairs.
      – The agreed warranty applies.
      – Before carrying out any cleaning or maintenance operations, disconnect the
        equipment from the electrical supply.
      – Clean the display and surrounding front cover with a soft cloth and mild
        detergent.
      – Replacing the battery incorrectly may result in explosion. Only use batteries
        recommended by the supplier.
      1.5 Dismantling and Scrapping
      – The operator terminal or parts thereof shall be recycled according to local
        regulations.
      – The following components contain substances that might be hazardous to health
        and the environment: lithium battery, electrolytic capacitor and display.
1-2                                                             Mitsubishi Electric, MA00779
                                                                                              Installation
     2        Installation
     2.1 Space Requirements
     – Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
     – Space requirements when installing the operator terminal:
                                          100 mm
                                          (4.0 inch)
            228 mm
           (8.98 inch)
                                                                                 100 mm
                                                                                 (4.0 inch)
                   50 mm                                   50 mm
                  (2.0 inch)                              (2.0 inch)
                                          100 mm
                                          (4.0 inch)
                                                                          58 mm
                                                                       (2.28 inch)
                                      302 mm
                                   (11.89 inch)
     Caution
     The openings on the enclosure are for air convection. Do not cover these openings.
     2.2 Installation Process
     1. Unpack and check the delivery. If damage is found, notify the supplier.
                                              Panel cut out      264.5 x 206.0 mm
                                                                (10.41 x 8.11 inch)
                                                   x 13
     Note:
     Place the operator terminal on a stable surface during installation.
     Dropping it or letting it fall may cause damage.
     2. Place the panel cut out where the operator terminal is to be situated, draw along
        the outer sides of the holes and cut according to the markings.
Mitsubishi Electric, MA00779                                                                            2-1
 Installation
      3. Secure the operator terminal in position, using all the fastening holes and the
         provided brackets and screws:
                                             x 13
                                                                                0.5 - 1.0 Nm
      4. Connect the cables in the specified order.
          A            Caution
                       Ensure that the operator terminal and the controller system have the
                       same electrical grounding (reference voltage level), otherwise errors
                       in communication may occur.
          B     Use an M5 screw and a grounding conductor (as short as possible)
                with a cross-section of minimum 2.5 mm2.
          C
                       Caution
                       - Use only shielded communication cables.
                       - Separate high voltage cables from signal and supply cables.
          D            Caution
                       - The operator terminal must be brought to ambient temperature
                         before it is started up. If condensation forms, ensure that the
                         operator terminal is dry before connecting it to the power outlet.
                       - Ensure that the voltage and polarity of the power source is correct.
                                                               Power
                                                            Controller
                                   CF CARD
                           B
                                                    1
                        RS422/RS485 24V DC
                              RS232                                    24V DC
                                   C
                               Ethernet
      5. Carefully remove the laminated film over the operator terminal display, to avoid
         static electricity that could damage the terminal.
2-2                                                                    Mitsubishi Electric, MA00779
                                                                                                                         Installation
     2.2.1 Mode Switches
     All mode switches must be in OFF position during operator terminal use.
     The mode switches should not be touched unless by qualified personell.
                          MODE
                             1 2 3 4
                                       ON DIP
                                                                                            EXPANSION
                                                MODE
                                                   1 2 3 4
                                                             ON DIP
                                                                 CF CARD
                                                   BUSY
                                                                                                                24V DC
                                                                           RS485
                                                                           RS422
                                                                           COM 1
                                                                                   10/100
                                                                                                        RS232
                                                                                                        COM 2
                                                                                                                     1
     2.2.2 Connections to the Controller
     For information about the cables to be used when connecting the operator terminal
     to the controller, please refer to the help file for the driver in question.
     2.2.3 Other Connections and Peripherals
     Cables, peripheral equipment and accessories must be suitable for the application
     and its environment. For further details or recommendations, please refer to the
     supplier.
     Caution
     When using a compact flash card, do not remove the card when the busy indicator is
     illuminated.
Mitsubishi Electric, MA00779                                                                                                       2-3
 Installation
2-4             Mitsubishi Electric, MA00779
                                                                                     Technical Data
     3          Technical Data
             Parameter                                      E1101
      Front panel, W x H x D 302 x 228 x 6 mm
      Mounting depth            58 mm (158 mm including clearance)
      Front panel seal          IP 66
      Rear panel seal           IP 20
      Keyboard material/        Touch screen: Polyester on glass *, 1 million finger touch
      Front panel               operations.
                                Overlay: Autotex F250 *.
      Reverse side material     Powder-coated aluminum
      Weight                    2.0 kg
      Serial port RS422/        25-pin D-sub contact, chassis-mounted female with
      RS485                     standard locking screws 4-40 UNC.
      Serial port RS232C        9-pin D-sub contact, male with standard locking screws 4-40
                                UNC.
      Ethernet                  Shielded RJ 45
      USB                       Host type A, power consumption max. 500mA
                                Device type B
      CF-slot                   Compact flash, type I and II
      Flash memory for          4 MB
      application
      Real time clock           ±20 PPM + error because of ambient temperature and supply
                                voltage.
                                Total max error: 1 min/month at 25 °C
                                Minimum life of the real time clock battery: 3 years
                                Temperature coefficient: 0.004 ppm/°C2
      Power consumption at      Normal: 0.5 A
      rated voltage             Maximum: 1.0 A
      Display                   TFT-LCD. 800 x 600 pixels, 64K color.
                                CCFL backlight lifetime at the ambient temperature of
                                +25 °C: 50,000 h.
      Active area of display,   211.2 x 158.4 mm
      WxH
      Fuse                      Internal DC fuse, 3.15 AT, 5 x 20 mm
      Power supply              +24V DC (20 - 30V DC). 3-pin jack connection block.
                                CE: The power supply must conform with the requirements
                                for SELV or PELV according to IEC 950 or IEC 742.
                                UL: The power supply must conform with the requirements
                                for class II power supplies.
      Ambient temperature       Vertical installation: 0 ° to +50 °C
                                Horizontal installation: 0 ° to +40 °C
      Storage temperature       -20 ° to +70 °C
      Relative humidity         5 - 85 % non-condensed
      EMC tests on the          The operator terminal conforms with the essential protection
      operator terminal         requirements in article 4 of the directive 89/336/EEC. Noise
                                tested according to EN6100-6-4 emission and EN61000-6-2
                                immunity.
      UL, cUL approvals         Certification in progress
      * See section Chemical Resistance for keyboard and display
Mitsubishi Electric, MA00779                                                                     3-1
 Technical Data
3-2               Mitsubishi Electric, MA00779
                                                                              Chemical Resistance
     4          Chemical Resistance
     4.1 Metal Casing
     The frame and casing material is powder-coated aluminum. This powder paint
     withstands exposure of up to 24 hours duration to the following chemicals without
     visible change:
      Ammonia 25%                 Isopropyl alcohol          Nitric acid 3%
      De-ionized water            Tap water                  Chlorhydric acid 10%
      Butanol                     Cooling liquid 50%         Washer fluid 33%
      Citric acid 10%             Ligroin                    Sulphuric acid 20%
      Diesel                      Cooking oil                Turpentine
      Ethanol 99.5% denaturated   Lactic acid 10%            Urea saturated
      FAM-Normal petrol           Sodium di-chromate         Hydroperoxide 3%
                                  saturated
      Alcohol 95%                 Caustic soda 5%            Acetic acid 10%
      Phosphoric acid 43%         Sodium hypochlorite        Alu-cleaner
                                  solution
      Glycol                      Sodium carbonate 10%       -
      Industrial petrol           Sodium chloride 20%        -
     4.2 Keyboard and Display
     4.2.1 Autotex F250
     Autotex F250 covers the overlay surrounding the touch screen.
     Solvent Resistance
     Autotex F250 withstands exposure of more than 24 hours duration under DIN 42
     115 Part 2 to the following chemicals without visible change:
      Potassium ferrocyanide/     Sodium hypchlorite <20%    1.1.1. Trichloroethane
      ferricyanide                (bleach)                   (Genklene)
      Cyclohexanol                Acetaldehyde               Ethylacetate
      Diacetone alcohol           Aliphatic hydrocarbons     Diethyl ether
      Glycol                      Toluene                    N-Butyl acetate
      Isopropanol                 Xylene                     Amylacetate
      Glycerine                   White spirit               Butycellosolve
      Methanol                    Fromic acid <50%           Ether
      Triacetin                   Acetic acid <50%           MIBK
      Dowanol DRM/PM              Phosphoric acid <30%       Cutting oil
      Acetone                     Hydrochloric acid <36%     Potassium carbonate
      Metyl ethyl ketone          Nitric acid <10%           Washing powders
      Dioxan                      Trichloracetic acid <50%   Fabric conditioner
      Cyclohexanone               Sulphuric acid <10%        Ferric chloride
      Ethanol                     Formaldehyde 37% - 42%     Ferrous chlorid
      Isophorone                  Potassium hydroxide <30%   Dibutyl Phthalate
Mitsubishi Electric, MA00779                                                                   4-1
 Chemical Resistance
       Ammonia <40%                   Linseed oil                      Dioctyl Phthalate
       Caustic soda <40%              Paraffin oil                     Sodium carbonate
       Hydrogen peroxide <25%         Blown castor oil                 Petrol
       Alkalicarbonate                Silicone oil                     Teepol
       Bichromate                     Turpentine substitute            Water
       Diesel oil                     Univeral brake fluid             Sea water
       Acetonitrile                   Decon                            -
       Sodium bisulphate              Aviation fuel                    -
      Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
      acetic acid without visible change.
      Autotex is not resistant to high pressure steam at over 100 °C or the following
      chemicals:
       Concentrated mineral acids                     Benzyl alcohol
       Concentrated caustic solution                  Mehylene chloride
      Autotex withstands 24 hours exposure to the following reagents at 50 °C without
      visible staining:
       Top Job               Grape Juice              Ariel                     Ajax
       Jet Dry               Milk                     Persil                    Vim
       Gumption              Coffee                   Wisk                      Domestos
       Fantastic             -                        Lenor                     Vortex
       Formula 409           -                        Downey                    Windex
      Very slight discoloration was noted under critical viewing conditions with the
      following materials:
       Tomato juice          Tomato ketchup           Lemon juice               Mustard
      Outdoor Use
      In common with all polyester based films Autotex F250 is not suitable for use in
      conditoins of long term exposure to direct sunlight.
      4.2.2 Touch Screen Surface
      The touch screen surface on the operator terminal withstands exposure to the
      following solvents without visible change:
                         Solvents                                            Time
       Acetone                                        10 minutes
       Isopropanol                                    10 minutes
       Toulene                                        5 hours
      Protection Film
      It is recommended to use the Autoflex EB touch display protection film, supplied by
      Beijer Electronics AB.
4-2                                                                        Mitsubishi Electric, MA00779
                                                   Operator Terminal Drawings
     5       Operator Terminal Drawings
     5.1 Communication Ports
           RS-232
                                          RS-422    RS-485
           RS-422/485
           USB
           Ethernet
     Drawing No. 5005S, Date 2004-10-27
Mitsubishi Electric, MA00779                                               5-1
 Operator Terminal Drawings
      5.2 E1101 Outline
      Drawing No. 5113S, Date 2004-10-26
5-2                                        Mitsubishi Electric, MA00779
Mitsubishi Electric Automation, Inc.
500 Corporate Woods Parkway
Vernon Hills, IL 60061, USA
Mitsubishi Electric Europe B.V.
Gothaer Strasse 8
D-40880 Ratingen, Germany