PT.PAMAPERSADA NUSANTARA Form No.
PLD/F001
TECHNICAL SERVICE REPORT
REPORT NUMBER TSR01/YB/KIDE/13 WO NUMBER KI164456
REPORT DATE 28 March 2013 DELIVERY DATE 01 May 2012
CODE NUMBER MACHINE MAKE MACHINE MODEL MACHINE SN ENGINE MODEL ENGINE NUMBER
GR454 KOMATSU GD 825 A-2 12797 S6D140E-2 40244
APLICATION ENVIROMENT OPERATION
CODE Oli
LOC MAIN ROAD COND SAND & BRAVEL UNIT 14 Pay Load ( Kg )** ~ Made** MEDITRAN
Oil
Material Cam** ~ Class** CH4
OPER Oil
WORK SCRAPING CARAC ABRASIVE TABLE 3 SPEED ( Km/Hrs ) ~ Visc** SAE10
TROUBLE
MAJOR COMP*** COMPONENT SECTION*** SUB COMP*** SYMPTOM***
7600 7610 7618 7601
TROUBLE DATE ( dd mm yyyy ) HM KM CORRECTION DATE ( dd mm yyyy )
March 22, 2013 5405 ~ 3/22/2013
MAIN PART CAUSING TROUBLE
LIFE TIME
PART NUMBER 07121-40309 PART NAME HOSE PART 6000 HM
TROUBLE : Hose hydraulic side shift cylinder leak
CAUSED : Hose sisi kanan mengalami kebocoran karena
body hose mengalami gesekan dengan klip body
hose yang patah (No.30).
Klip body hose terbuat dari material yang tipis
sehingga mudah patah akibat pergerakan hose
seiring pergerakan circle support kekanan dan
kekiri.
ACTION : Ganti hose dengan yang baru.
Desain klip dengan material yang lebih tebal.
Hose yang mengalami
kerusakan.
Penyebab kerusakan.
SUMMARY OF FAILURE
HOSE HYDRAULIC SIDE SHIFT CYLINDER LEAK
DIAGNOSIS CODE*** REASON CODE*** ACTION*** SPECIAL INSTRUCTION***
05 5C 09 32
FAILURE CODE*** FINDING CODE***
14 19
NRP LEVEL WORKING PARTNER LEVEL MAN HOUR SUPERVISOR NAME / SIGN
61122292 G0 SONI D G2 1
MECHANIC NAME
YORDAN BANIARA GIYANTO
Note: *= Only For Wheel Type **= Filled when it,need for analysis ***= Base on WO
PT.PAMAPERSADA NUSANTARA Form No.PLD/FFI/01
TECHNICAL SERVICE REPORT
REPORT NUMBER WO NUMBER -
REPORT DATE DELIVERY DATE 19 January 2017
CODE NUMBER MACHINE MAKE MACHINE MODEL MACHINE SN ENGINE MODEL ENGINE NUMBER
DT 3171 KOMATSU HD785-7 7036 SAA12V140E-5 44174
APLICATION ENVIROMENT OPERATION
CODE Oli
LOC DISPOSAL COND GRAVEL UNIT 20 Pay Load ( Kg )** 98000 Made** PERTAMINA
Oil
Material Cam** OB Class** SAE15W40
OPER
WORK CARRYING CARAC ABRASIVE TABLE 2 SPEED ( Km/Hrs ) 65 Oil Visc** CH4
TROUBLE
MAJOR COMP*** COMPONENT SECTION*** SUB COMP*** SYMPTOM***
1000 1500 1504 1024
TROUBLE DATE ( dd mm yyyy ) HM KM CORRECTION DATE ( dd mm yyyy )
09/04/2023 69000 0 09/04/2023
MAIN PART CAUSING TROUBLE
LIFE TIME
PART NUMBER 6245-71-8110 PART NAME PUMP ASSY PART 0
Ya Tidak
Apakah masalah ini harus terjadi dan tidak dapat dikendalikan ? V
Kualitas Maintenace Belum terkontrol pada program Maintenance
Kalau tidak seharusnya terjadi, apa penyebab utamanya? V
Bila tidak seharusnya terjadi, apa yang akan saya lakukan agar problem ini tidak terjadi lagi
Melakukan usulan ke GL agar problem ini bisa diantisipasi lewat cek list pada daily inspection dan service
V Melakukan pencegahan sendiri dalam bentuk : ......................................................................................................................
......................................................................................................................
......................................................................................................................
SUMMARY OF FAILURE
PRIMMING FUEL PUMP LOW POWER
DIAGNOSIS CODE*** REASON CODE*** ACTION*** SPECIAL INSTRUCTION***
5 5C 9 32
FAILURE CODE*** FINDING CODE***
17 13
NRP LEVEL WORKING PARTNER LEVEL MAN HOUR SUPERVISOR NAME / SIGN
MECHANIC NAME
APPLICATION TABLE
WORKING CONDITION LOCATION
Heavy Equipment Truck - Stock File - Maint Road
- Dozing - Excavating - Up Hill Hauling - Loading Point - Secondary Road
- Ripping - Carrying - Down Hill Hauling - Disposal Area - TPN
- Winching - Scarifying - Flat Road Hauling - Dumping Point - TPK
- Skidding - Scrapping - Others - Tailling Dam - Log Pond
- Loading - Others - Bench - Others
- Digging
ENVIRONMENT TABLE
GROUND CONDITION GROUND CARRACTER
Heavy Equipment Truck / Trans Vehicle - Abrasive
- Hard Rock - Paved Road - Corrosive
- Brittle Rock - Unpaved Even Road - Contaminative
- Sand & Gravel - Unpaved Rough Road - Destructive
- Mars - Gravel Road - Others
- Others - Others
UNIT CODE FOR OPERATION TABLE
10 Bulldozer ###
Rigid Dump Truck 30 Fuel Truck 40 Stone Crusher
11 Dozer Shovel ###
Articulate Dump Truck 31 Water Truck 41 A. M. P.
12 Excavator ###
Primer Truck 32 Lubricating Truck
13 Wheel Loader ###
Logging Truck 33 Crane Truck
14 Motor Grader ###
Dolly & SDT 34 Transportation Vehicle
15 Compactor 35 Genset
16 Drilling Machine 36 Welding Set
37 Air Compressor
38 Water Pump
OPERATION TABLE
01 Ligh Duty
Kerja dengan beban sampai 80% dari standar Ability unit dan jam kerja rata-rata dibawah 10 jam / hari
02 Moderate Duty
Kerja dengan beban sekitar 90% dari standar Ability unit dan jam kerja rata-rata 12 jam / hari
03 Heavy Duty
Kerja dengan beban Full Ability Unit dari jam kerja rata-rata 20 jam / hari
CAUSED TABLE
100 Factory Defect
200 Maintenance Error
300 Operation Error
400 Environment Influence
500 Normal Defective
CORRECTION TABLE
A CORRECTIVE B PREVENTIVE C IMPROVEMENT
100 Adjustment / Reposition 200 Reinforce 300 Factory Modification
101 Cleaning 201 Schedule Repair 301 Service News
102 Ganti Parts / Component Assy 202 Schedule Overhaul 302 Site Modification
103 Rebuild Parts
104 Kalibrasi
105 Overhaul
106 Others
