0% found this document useful (0 votes)
123 views8 pages

Water Pump 250 Hrs Service No Unit: Date: HM: Shift

This document provides details of a water pump service after it reached 2000 operating hours. It outlines safety procedures, lists the types and quantities of oils that need changing, spare parts required, inspection and service tasks to be completed, and spaces for sign off by the mechanic and supervisor. The service tasks include changing engine, pump and vacuum pump oils, filters, and gaskets, inspecting belts, leaks, wear parts and electrical components, cleaning radiator fins and the unit, and running a final inspection.

Uploaded by

TLK Channel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
123 views8 pages

Water Pump 250 Hrs Service No Unit: Date: HM: Shift

This document provides details of a water pump service after it reached 2000 operating hours. It outlines safety procedures, lists the types and quantities of oils that need changing, spare parts required, inspection and service tasks to be completed, and spaces for sign off by the mechanic and supervisor. The service tasks include changing engine, pump and vacuum pump oils, filters, and gaskets, inspecting belts, leaks, wear parts and electrical components, cleaning radiator fins and the unit, and running a final inspection.

Uploaded by

TLK Channel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 8

WATER PUMP

250 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Posisikan mesin pada lokasi level dan aman
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : Pertamina SAE 15W-40 80 Ltr Change
Bare Shaft Pump : Pertamina SAE 30 26 Ltr Change
Fuel Tank Top up
Coolant Top up

SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Filter As Engine Oil 1R-1808 2

OIL SAMPLES REQUIRED :


1. Engine 3. Vacuum Pump
2. Bare Shaft Pump

SERVICEMAN OK TDK OK REMARKS


Ambil oil sample Engine Oil
Ganti oil engine
Bersihkan breather filter oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Ambil oil sample Bare Shaft Pump Oil
Ganti Bare Shaft Pump oil dan bersihkan water trap
Ambil oil sample Vacuum Pump Oil
Check Air Cleaner Element dan bersihkan

MECHANICAL OK TDK OK REMARKS


Check Machine
Check kekencangan radiator fan belt
Check kekencangan alternator belt
Check kebocoran semua oli
Check kebocoran air radiator
Check Gland Packing condition
Check kondisi Non Return Valve
Check dari keretakan: Skid base & Pontoon
Check semua bolt pada Engine, Bare Shaft Pump & Vacuum Pump

ELECTRICAL OK TDK OK REMARKS


Bersihkan kepala baterry
Check battery electrolyte
Check Fungsi dari lampu kerja dan rottary
Check wirring dan indicator

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK

Inspected by, Acknowledged by,

Mechanic / Serviceman Supervisor


WATER PUMP
500 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Posisikan mesin pada lokasi level dan aman
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : Pertamina SAE 15W-40 80 Ltr Change
Bare Shaft Pump : Pertamina SAE 30 26 Ltr Change
Fuel Tank Top up
Coolant Top up

SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Filter As Engine Oil 1R-1808 2 Filter GP Water Sep & Fuel 326-1641 1
Fuel Filter 1R-0755 1 Racor 2020SM-OR 2

OIL SAMPLES REQUIRED :


1. Engine 3. Vacuum Pump
2. Bare Shaft Pump

SERVICEMAN OK TDK OK REMARKS


Ambil oil sample Engine Oil
Ganti oil engine
Bersihkan breather filter oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Ambil oil sample Bare Shaft Pump Oil
Ganti Bare Shaft Pump oil dan bersihkan water trap
Ambil oil sample Vacuum Pump Oil
Ganti Fuel Filter
Ganti Water Separator
Ganti Racor Element
Check Air Cleaner Element dan bersihkan

MECHANICAL OK TDK OK REMARKS


Check Machine
Check kekencangan radiator fan belt
Check kekencangan alternator belt
Check kebocoran semua oli
Check kebocoran air radiator
Check Gland Packing condition
Check kondisi Non Return Valve
Check dari keretakan: Skid base & Pontoon
Check semua bolt pada Engine, Bare Shaft Pump & Vacuum Pump

ELECTRICAL OK TDK OK REMARKS


Bersihkan kepala baterry
Check battery electrolyte
Check Fungsi dari lampu kerja dan rottary
Check wirring dan indicator

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK

Inspected by, Acknowledged by,

Mechanic / Serviceman Supervisor


WATER PUMP
1000 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Posisikan mesin pada lokasi level dan aman
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : Pertamina SAE 15W-40 80 Ltr Change
Bare Shaft Pump : Pertamina SAE 30 26 Ltr Change
Vacuum Pump : Pertamina SAE 15W-40 2.2 Ltr Change
Fuel Tank Top up
Coolant Top up

SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Filter As Engine Oil 1R-1808 2 Filter GP Water Sep & Fuel 326-1641 1
Fuel Filter 1R-0755 1 Racor 2020SM-OR 2

OIL SAMPLES REQUIRED :


1. Engine 3. Gland Packing
2. Bare Shaft Pump

SERVICEMAN OK TDK OK REMARKS


Ambil oil sample Engine Oil
Ganti oil engine
Bersihkan breather filter oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Ambil oil sample Bare Shaft Pump Oil
Ganti Bare Shaft Pump oil dan bersihkan water trap
Ambil oil sample Vacuum Pump Oil
Ganti Fuel Filter
Ganti Water Separator
Ganti Racor Element
Ganti Vacuum Pump Oil
Check Air Cleaner Element dan bersihkan
Bersihkan sirip-sirip radiator (Cuci Radiator)

MECHANICAL OK TDK OK REMARKS


Check Machine
Check kekencangan radiator fan belt
Check kekencangan alternator belt
Check kebocoran semua oli
Check kebocoran air radiator
Check Gland Packing condition
Check kondisi Non Return Valve
Check dari keretakan: Skid base & Pontoon
Check semua bolt pada Engine, Bare Shaft Pump & Vacuum Pump

ELECTRICAL OK TDK OK REMARKS


Bersihkan kepala baterry
Check battery electrolyte
Check Fungsi dari lampu kerja dan rottary
Check wirring dan indicator
Check and Test Auto Shutdown System

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK

Inspected by, Acknowledged by,

Mechanic / Serviceman Supervisor


WATER PUMP
2000 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Posisikan mesin pada lokasi level dan aman
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : Pertamina SAE 15W-40 80 Ltr Change
Bare Shaft Pump : Pertamina SAE 30 26 Ltr Change
Vacuum Pump : Pertamina SAE 15W-40 2.2 Ltr Change
Gland Packing : Pertamina SAE 15W-40 10 Ltr Change
Fuel Tank Top up
Coolant Top up

SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Filter As Engine Oil 1R-1808 2 Filter GP Water Sep & Fuel 326-1641 1
Fuel Filter 1R-0755 1 Racor 2020SM-OR 2
Air Cleaner Inner 106-3973 1 Oil Filter Hydraulic pump SFC-3525E 1
Air Cleaner Outer 132-7168 1

OIL SAMPLES REQUIRED :


1. Engine 3. Gland Packing
2. Bare Shaft Pump

SERVICEMAN OK TDK OK REMARKS


Ambil oil sample Engine Oil
Ganti oil engine
Bersihkan breather filter oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Ambil oil sample Bare Shaft Pump Oil
Ganti Bare Shaft Pump oil dan bersihkan water trap
Ambil oil sample Vacuum Pump Oil
Ganti Fuel Filter
Ganti Water Separator
Ganti Racor Element
Ganti Vacuum Pump Oil
Ganti Air Cleaner Inner & Outer
Bersihkan sirip-sirip radiator (Cuci Radiator)

MECHANICAL OK TDK OK REMARKS


Check Machine & Adjust Valve Timing
Check kekencangan radiator fan belt
Check kekencangan alternator belt
Check kebocoran semua oli
Check kebocoran air radiator
Check Gland Packing condition
Check kondisi Non Return Valve
Check dari keretakan: Skid base & Pontoon
Check semua bolt pada Engine, Bare Shaft Pump & Vacuum Pump

ELECTRICAL OK TDK OK REMARKS


Bersihkan kepala baterry
Check battery electrolyte
Check Fungsi dari lampu kerja dan rottary
Check wirring dan indicator
Check and Test Auto Shutdown System

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK

Inspected by, Acknowledged by,

Mechanic / Serviceman Supervisor

You might also like