CATERPILLAR D8R
250 HRS SERVICE
NO UNIT : DATE :
HM : SHIFT :
SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur
OIL TYPES :
Engine : Pertamina SAE 15W-40 32,5 Liters Change
Final Drive : Pertamina SAE 50 2x13.5 Liters Check
Recoil Spring : Pertamina SAE 50 65 Liters Check
Pivot Shaft : Pertamina SAE 50 40 Liters Check
Transmission : Pertamina SAE 30 144 Liters Check
Hydraulic : Pertamina SAE 10 72 Liters Check
Coolant : 92 Litter Check
Fuel Tank : 625 Litter Check
SPARE PARTS/FILTERS
PARTS NAME P/N QTY PART NAME P/N QTY
Engine Oil Filter 1R-0716 1
OIL SAMPLES REQUIRED :
1. ENGINE 3. Transmisi 5. Final drive RH
2. Hydraulic 4. Final drive LH
SERVICEMAN OK TDK OK REMARKS
Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Check oil level transmission
Check oil level hydraulic
Check oil level final drive RH-LH
Check oil pivot level shaft
Check radiator coolant level
Check particles all magnetic drain plug
Bersihkan radiator core
Check track adjuster
Greasing Equaliser bar
Greasing drive fan pully
Greasing semua naple grease
MECHANICAL OK TDK OK REMARKS
Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check pin equaliser bar
Check seat belt
Check pemadam api
ELECTRICAL OK TDK OK REMARKS
Bersihkan kepala baterry
Check air battery
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check wirring dan indicator
Final Inspection
Lepaskan semua Lock out dan personal tag
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK
Inspected by, Acknowledged by,
Mechanic / Serviceman Supervisor/foreman
CATERPILLAR D8R
500 HRS SERVICE
NO UNIT : DATE :
HM : SHIFT :
SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur
OIL TYPES :
Engine : MEDITRAN SX SAE 15W-40 32 Litter Change
Hydrolic : Meditran SAE 10 W 72 Litter Top up
Final drive : MeditranSAE 50 2x 13,5 Litter Top up
Transmisi : Meditran SAE 30 144 Litter Top up
Recoil spring : MeditranSAE 50 2x 65 Litter Top up
Pivot shaft : MeditranSAE 50 40 Litter Top up
Coolant : 92 Litter Top up
Fuel Tank : 625 Litter
SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Fuel Filter 1R-0749 1 Seal 220-8678 1
Engine Oil Filter 1R-0716 1 Element filter transmisi 132-8875 1
Filter element 1R-0735 1 Seal o-ring transmisi 2S-8439 1
Seal o-ring hydrolic oil tank 2H-6124 1 Seal o-ring transmisi filter 3J-1907 2
Seal o-ring hydrolic oil tank 5H-6733 1 Water sparator 1R-0769 1
Seal o-ring hydrolic oil tank 7D-1195 1 Seal o-ring engine brather 4F-7390 1
OIL SAMPLES REQUIRED :
1. ENGINE 3. Transmisi 5. Final drive RH
2. Hydraulic 4. Final drive LH
SERVICEMAN OK TDK OK REMARKS
Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Bersihkan breather engine crank shaft
Ganti fuel filter primary dan perhatikan kebersihan pemasangannya
Bersihkan fuel cap screen
Bersihkan engine air cleaner
Check air radiator dan tambahkan coolant conditioner
Bersihkan radiator core
Ganti transmisi oil filter
Check transmission oil level
Check final drive oil level RH,LH.
Ganti hydrolic oil filter
Check oil hidrolic oil level
Check oil pivot shaft
Check track adjuster
Greasing Equaliser bar
Greasing drive fan pully
Greasing semua naple grease
MECHANICAL OK TDK OK REMARKS
Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check pin equaliser bar
Check seat belt
Check pemadam api
ELECTRICAL OK TDK OK REMARKS
Bersihkan kepala baterry
Check air battery
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check fungsi wipper
Check wirring dan indicator
Final Inspection
Lepaskan semua Lock out dan personal tag
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK
Inspected by, Acknowledged by,
Mechanic / serviceman Supervisor/foreman
CATERPILLAR D8R
1000 HRS SERVICE
NO UNIT : DATE :
HM : SHIFT :
SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur
OIL TYPES :
Engine : MEDITRAN SX SAE 15W-40 32 Litter Change
Hydrolic : KGO SAE 10 W 72 Litter Top up
Final drive : MeditranSAE 50 2x 13,5 Litter Top up
Transmisi : KGO SAE 30 144 Litter Change
Recoil spring : MeditranSAE 50 2x 65 Litter Top up
Pivot shaft : KGO SAE 10 W 40 Litter Top up
Coolant : 92 Litter Top up
Fuel Tank : 625 Litter
SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Fuel Filter 1R-0749 1 Seal 220-8678 1
Engine Oil Filter 1R-0716 1 Element filter transmisi 132-8875 1
Filter element 1R-0735 1 Seal o-ring transmisi 2S-8439 1
Seal o-ring hydrolic oil tank 2H-6124 1 Seal o-ring transmisi filter 3J-1907 2
Seal o-ring hydrolic oil tank 5H-6733 1 Water sparator 1R-0769 1
Seal o-ring hydrolic oil tank 7D-1195 1 Seal o-ring engine brather 4F-7390 1
Sea o-ring transmisi magnetic screen suction 6L-9965 1 Element air cleaner 6I-2505 1
Filter cabin fresh 6T-0988 1 Cabin filter 6T-5068 1
OIL SAMPLES REQUIRED :
1. ENGINE 3. Transmisi 5. Final drive RH
2. Hydroloic 4. Final drive LH
SERVICEMAN OK TDK OK REMARKS
Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Bersihkan breather engine crank shaft
Ganti fuel filter primary dan perhatikan kebersihan pemasangannya
Bersihkan fuel cap screen
Bersihkan engine air cleaner
Check air radiator dan tambahkan coolant conditioner
Bersihkan radiator core
Ganti oil Transmisi
Ganti transmisi oil filter
Bersihkan screen transmisi
Bersihkan brather transmisi
Check transmission oil level
Check final drive oil level RH,LH.
Ganti hydrolic oil filter
Check oil hidrolic oil level
Check oil pivot shaft
Check track adjuster
Greasing Equaliser bar
Greasing drive fan pully
Greasing semua naple grease
MECHANICAL OK TDK OK REMARKS
Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check pin equaliser bar
Check seat belt
Check pemadam api
ELECTRICAL OK TDK OK REMARKS
Bersihkan kepala baterry
Check air battery
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check fungsi wipper
Check wirring dan indicator
Final Inspection
Lepaskan semua Lock out dan personal tag
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK
Inspected by, Acknowledged by,
Mechanic / Foreman Supervisor
CATERPILLAR D8R
2000 HRS SERVICE
NO UNIT : DATE :
HM : SHIFT :
SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur
OIL TYPES :
Engine : MEDITRAN SX SAE 15W-40 32 Litter Change
Hydrolic : KGO SAE 10 W 72 Litter Top up
Final drive : MeditranSAE 50 2x 13,5 Litter Change
Transmisi : KGO SAE 30 144 Litter Change
Recoil spring : MeditranSAE 50 2x 65 Litter Change
Pivot shaft : KGO SAE 10 W 40 Litter Top up
Coolant : 92 Litter Top up
Fuel Tank : 625 Litter
SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Fuel Filter 1R-0749 1 Seal 220-8678 1
Engine Oil Filter 1R-0716 1 Element filter transmisi 132-8875 1
Filter element 1R-0735 1 Seal o-ring transmisi 2S-8439 1
Seal o-ring hydrolic oil tank 2H-6124 1 Seal o-ring transmisi filter 3J-1907 2
Seal o-ring hydrolic oil tank 5H-6733 1 Water sparator 1R-0769 1
Seal o-ring hydrolic oil tank 7D-1195 1 Seal o-ring engine brather 4F-7390 1
Sea o-ring transmisi magnetic screen suction 6L-9965 1 Cabin filter 6T-5068 1
Brather transmisi 9G-5127 1 Element air cleaner 6I-2505 1
Seal o-ring hydraulic tank 9H-5464 1 Filter cabin fresh 6T-0988 1
Element as air cleaner 6I-2506 1
OIL SAMPLES REQUIRED :
1. ENGINE 3. Transmisi 5. Final drive RH
2. Hydroloic 4. Final drive LH
SERVICEMAN OK TDK OK REMARKS
Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Bersihkan breather engine crank shaft
Ganti fuel filter primary dan perhatikan kebersihan pemasangannya
Bersihkan fuel cap screen
Ganti air cleaner
Bersihkan engine air cleaner
Ganti coolant radiator
Check air radiator dan tambahkan coolant conditioner
Bersihkan radiator core
Ganti oil Transmisi
Ganti transmisi oil filter
Bersihkan screen transmisi
Bersihkan brather transmisi
Check transmission oil level
Ganti oil final drive RH, LH
Check final drive oil level RH,LH.
Ganti oil hydrilic
Ganti hydrolic oil filter
Check oil hidrolic oil level
Check oil pivot shaft
Check track adjuster
Greasing Equaliser bar
Greasing drive fan pully
Greasing semua naple grease
MECHANICAL OK TDK OK REMARKS
Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check pin equaliser bar
Check seat belt
Check pemadam api
ELECTRICAL OK TDK OK REMARKS
Bersihkan kepala baterry
Check air battery
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check fungsi wipper
Check wirring dan indicator
Final Inspection
Lepaskan semua Lock out dan personal tag
Running engine dan check dari kebocoran
Bersihkan dan cuci unit
COMMENT PENDING WORK
Inspected by, Acknowledged by,
Mechanic /serviceman Supervisor/foreman
