Version 02 – 03 April 2009
S1A
TERMINAL
Ref Part Number Qty Description
2 1 3Z9N62833B 1 XAP display
2 3S1A62879B 1 Dashboard insert
1
3 BCSP6253A0 1 Lighting control
4 BCSP6239SA 1 Windscreen wiper control
Version 02 – 03 April 2009
2
3
Assembling the dashboard insert.
Version 02 – 03 April 2009
Cut the blue-coloured parts of the dashboard, as
shown in the photo opposite.
Result after cutting.
S1A ZS
Terminal ELECTRICITY
Fit the XAP display on its insert, using 4 Ø4 lg12
screws and Ø4 nylstop nuts.
Version 02 – 03 April 2009
Ø4, lg12mm screws and
Ø4 lock nuts
Fit the insert, with the XAP display fitted, on the
dashboard using "torx" screws obtained from the
original dashboard.
Connect the XAP display with the passenger
compartment bundle connector provided for this
purpose.
Recovered "torx"
screws
4
5
XAP DISPLAY FUNCTIONS
Page 1 : « RACE »
Version 02 – 03 April 2009
The « race » page displays all informations necessary in special stages.
Engine revs bar-
graph
Engine revs
Gear engaged
Water temperature Oil pressure
Battery voltage Fuel pressure
S1A ZS
Terminal ELECTRICITY
XAP DISPLAY FUNCTIONS
Page 2 : « Road »
Version 02 – 03 April 2009
The « road » page displays all informations necessary in road sections.
Car speed
Gear engaged
Engine revs
Water temperature Oil pressure
Battery voltage Fuel pressure
6
7
XAP DISPLAY FUNCTIONS
Page 3 « Diag 1 »
Version 02 – 03 April 2009
The « Diag 1 » page displays all car sensors : - value written in white (for all the pages) = sensor ok
- value written in blue (for all the pages) = broken sensor or disconnected sensor
- value written in red (for all the pages) = sensor in alarm state
Atmospheric
pressure
Engine oil
temperature
Gear engaged
Engine oil
pressure
Engine revs
Fuel pressure
Throttle
position (%) Battery voltage
Pedal
position (%) Car speed
Water temperature Air temperature
Gearbox oil
temperature
S1A ZS
Terminal ELECTRICITY
XAP DISPLAY FUNCTIONS
Page 4 : « Diag 2 »
Version 02 – 03 April 2009
The « Diag 2 » page displays all informations of engine diagnostic.
If the value is 0 (except gear shift) = no diag defect. If the value is increased there is a defect.
The value description are described in the table below :
8
9
Defaut value Description
Data ana1 hex =0001 Open circuit* to Throttle 1
Data ana1 hex =0002 Short circuit** to Throttle 1
Version 02 – 03 April 2009
Data ana1 hex =0003 Defect toThrottle 1
Data ana1 hex =0004 Open circuit to throttle 2
Data ana1 hex =0008 Short circuit to throttle 2
Data ana1 hex =000C Defect to Throttle 2
Data ana1 hex =0030 Defect to air intake pressure sensor
Data ana1 hex =0040 Open circuit to air intake pressure sensor
Data ana1 hex =0080 Short circuit to air intake pressure sensor
Data ana1 hex =0100 Open circuit to oil pressure sensor
Data ana1 hex =0200 short circuit to oil pressure sensor
Data ana1 hex =0400 Open circuit to fuel pressure sensor
Data ana1 hex =0800 Short circuit to fuel pressure sensor
Data ana1 hex =3000 Defect to gearbox barrel sensor
* open circuit : wire cut.
** short circuit : contact between two wires of the same pole.
Defaut value Description
Data ana2 hex =0001 Open circuit to water temperature sensor
Data ana2 hex =0002 Short circuit to water temperature sensor
Data ana2 hex =0003 Defect to water temperature sensor
Data ana2 hex =0004 Open circuit to air temperature sensor
Data ana2 hex =0008 Short circuit air temperature sensor
Data ana2 hex =000C Defect to air temperature sensor
Data ana2 hex =0010 Open circuit to oil temperature sensor
Data ana2 hex =0020 Short circuit to oil temperature sensor
Data ana2 hex =0030 Defect to oil temperature sensor
Data ana2 hex =3000 Battery voltage more weak
S1A ZS
Terminal ELECTRICITY
Version 02 – 03 April 2009
Defaut value Description
Data ana3 hex =0001 Open circuit to pedal track 1
Data ana3 hex =0002 Short circuit to pedal track 1
Data ana3 hex =0003 Defect to pedal track 1
Data ana3 hex =0004 Open circuit to pedal track 2
Data ana3 hex =0008 Short circuit to pedal track 2
Data ana3 hex =000C Defect to pedal track 2
Data ana3 hex =0010 Open circuit to gearbox oil temperature sensor
Data ana3 hex =0020 Short circuit to gearbox oil temperature sensor
Data ana3 hex =0030 Defect to gearbox oil temperature sensor
Defaut value Description
Diag Coils Hex = 0100 Open circuit to coil 1
Diag Coils Hex = 1000 Short circuit to coil 1
Diag Coils Hex = 0200 Open circuit to coil 2
Diag Coils Hex = 2000 Short circuit to coil 2
Diag Inj Hex =0001 Open circuit or short circuit to injector 1
Diag Inj Hex =0002 Open circuit or short circuit to injector 2
Diag Inj Hex =0004 Open circuit or short circuit to injector 3
Diag Inj Hex =0008 Open circuit or short circuit to injector 4
10
11
Assembling the lighting and windscreen wiper
controls on the steering column.
Version 02 – 03 April 2009
Remove the steering column "Neiman", and remove
its welded support (see photo opposite).
Support to
be removed
Drill a Ø 6mm hole on the top of the column, to
reference the position of the controls.
Ø 6 mm
S1A ZS
Terminal ELECTRICITY
Assemble the windscreen wiper control with the
lighting control, and remove the original collar.
Version 02 – 03 April 2009
Collar to remove
Fit the control assembly on the steering column,
and lay down a strip of dual-component adhesive
all round in order to bond it to the column.
3M Dual-
component 490
12
13
Assemble the steering column with the steering
rack, and fix it on its support.
Version 02 – 03 April 2009
Connect the 3 passenger compartment bundle
connectors onto the controls.
Note: despite the column's height and depth 3.5 m.kg
adjustments, if the steering wheel is too high, shims
(max. 5mm thick) can be added between the 242
column and its support.
S1A ZS
Terminal ELECTRICITY
Ref Part Number Qty Description
5
1 BCSP6554PK 1 Dashboard switches - Left
6 Dashboard switches - Right
2 BCSP6564PL 1 (dummies)
3 3S1A82143J 1 Central console
5
6 4 3S1A62895A 1 Central console stickers
5 BCSP694379 2 Central console retaining nut
2
6 3S1A62880A 2 Central console fixing bracket
EN
SE
MB
LE
E TIQ
UE
TT
E SC
SC ON
RO SO
L L LE
SC
RO
DA L L
Y
NIG /
HT
DA
Y
NIG /
HT
HO
RN
HO
RN
Version 02 – 03 April 2009
PU
LS
AIR ST
PU AR
LS T
AIR HE
AT ST CO
ER AR NT
HE T AC
AT
ER AU
X
CO
NT
AC
T
MA
ST
4 1
AU T ER
X L IG MA
HT ST
S ER
L IG
HT
S FO
G
FO
G
14
15
Remove (unclip) the plastic insert of the heating unit
in order to modify it.
Version 02 – 03 April 2009
Make a hole (A) for the passage and protection of
the relay wires from the electrical console.
Make a hole (B) for the console relay fixing clips.
A: Make a 15mm x 10mm cut-out for the
passage of the console relay wires.
B: Drill a Ø 6mm hole for the console
relay fixing clips.
S1A ZS
Terminal ELECTRICITY
Fix the brackets (ref. 6) on the insert using 4 Ø3mm
rivets (see photo opposite).
Version 02 – 03 April 2009
Fit the sheet nuts (ref. 5) on the brackets.
Clip the dashboard switches (ref. 1 and 2) onto the 2
insert.
6
1
16
17
Fit the console on the plastic insert (via the brackets
and sheet nuts) using 2 Ø5mm lg 12mm screws.
Version 02 – 03 April 2009
Connect the left dashboard switch (ref.2).
Connect the central console to the passenger
compartment bundle.
Put the board labels (rep. 5) in place on the console.
S1A ZS
Terminal ELECTRICITY
CENTRAL CONSOLE FUNCTIONS:
Version 02 – 03 April 2009
Start Contact Master SRA dialogue
To scroll the
dashboard
pages
Hazard warning
Night / day
display
lighting
function
Warning
Heating Fog light
Auxiliary
connection
Headlights
Heated windscreen
18
Ref Part Number Qty Description
1 3S3A62888E 1 Mount for printed circuit
5 2 PS78510A10 4 Silent-block M5 for printed circuit
3 3 3S1A82140F 1 Printed circuit
6
4 BCSP412507 1 Foam for printed circuit
5 BCSP693673 4 Nut M5 nylstop
4 6 BCSP696226 4 Washer, Onduflex type A
2
Version 02 – 03 April 2009
20
21
Fit the silent-blocks (ref. 2) on the mount (ref. 1).
5+6
242
Version 02 – 03 April 2009
Glue the foam (ref. 4) on the back of the board (ref. 3).
Fix the card on the mount with the nuts (ref. 5) and
the washers (rep. 6). Take care, moderate
tightening.
4 2
1
Bend the end of the circuit mount as shown in the
photo opposite, so that the fixing area follows the
shape of the dashboard (see photos below).
S1A ZS
Terminal ELECTRICITY
Fix the printed circuit mount assembly on the
crossmember using a plastic collar (rilsan), as shown
Version 02 – 03 April 2009
in the photo opposite.
Attach the printed circuit board mount to the
dashboard, with a sheet nut (BCSP694379) and a
screw Ø5 Lg 12mm.
22
23
Connect the printed circuit board to the passenger
compartment bundle, as shown in the photo
Version 02 – 03 April 2009
opposite.
S1A ZS
Terminal ELECTRICITY
